CN216262038U

CN216262038U - Automatic material detection device

Info

Publication number: CN216262038U
Application number: CN202122651354.0U
Authority: CN
Inventors: 饶俊华; 李肇财
Original assignee: Jiwan Shenzhen Technology Co Ltd
Current assignee: Jiwan Shenzhen Technology Co Ltd
Priority date: 2021-11-01
Filing date: 2021-11-01
Publication date: 2022-04-12
Anticipated expiration: 2031-11-01

Abstract

The utility model provides an automatic material detection device, which comprises: the device comprises a multi-station turntable module, a visual detection module, a lead separating module and a resistance detection module; the visual detection module, the lead separation module and the resistance detection module are sequentially distributed along the periphery of the multi-station turntable module, the multi-station turntable module is used for driving materials to rotate to different stations and sorting the materials in a classified mode, the visual detection module is used for detecting whether the appearances of the materials are complete or not, the lead separation module is used for separating the leads on the materials, and the resistance detection module is used for detecting the resistance of the materials. This automatic material detection device, separately the module through material conveying mechanism, visual detection module, lead wire and resistance detection module have realized that full automatization material appearance detects and the resistance detects to can be according to the categorised letter sorting of testing result, compare in traditional artifical letter sorting mode that detects, improved production efficiency and product quality.

Description

Automatic material detection device

Technical Field

The utility model relates to the technical field of material detection devices, in particular to an automatic material detection device.

Background

Ceramic atomizing core is one of the core part in the electron cigarette, and atomizing core processing needs carry out outward appearance integrality after accomplishing and detects to classifying to different atomizing cores, the parameter of different specification atomizing cores is the difference of resistance, consequently need design a section high efficiency's detection device and replace current manual detection.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects of the prior art and provides an automatic material detection device which is used for solving the technical problems of low manual detection efficiency and large error in the prior art.

In order to achieve the purpose, the utility model adopts the following technical scheme:

an embodiment of the present invention provides an automatic material detection apparatus, including: the device comprises a multi-station turntable module, a visual detection module, a lead separating module and a resistance detection module; the visual detection module, the lead separation module and the resistance detection module are sequentially distributed along the periphery of the multi-station turntable module, the multi-station turntable module is used for driving materials to rotate to different stations and sorting the materials in a classified mode, the visual detection module is used for detecting whether the appearances of the materials are complete or not, the lead separation module is used for separating the leads on the materials, and the resistance detection module is used for detecting the resistance of the materials.

Wherein, the multistation carousel module includes: the rotary table comprises a rotary motor for driving the rotary table to rotate, an arc-shaped supporting arm arranged on the periphery of the rotary table and a plurality of air nozzle fixing pieces connected to the top of the arc-shaped supporting arm; the turntable is provided with a plurality of material storage grooves distributed along the same circumference, and the material storage grooves are distributed at equal center angles.

The material storage groove is arranged close to the edge of the rotary table, and a notch used for feeding and discharging is formed in one side, close to the edge of the rotary table, of the material storage groove.

Wherein, visual detection module includes: the support frame and connect in CCD camera on the support frame, the CCD camera is located stock tank top.

Wherein the lead separating module includes: the device comprises a supporting vertical plate, a vertical guide rail connected to the supporting vertical plate, a vertical sliding block connected to the vertical guide rail in a sliding mode, a first finger cylinder connected to the vertical sliding block and a vertical driving cylinder used for driving the vertical sliding block to move up and down along the vertical guide rail; the pneumatic finger of the first finger cylinder is connected with a first guard plate and a second guard plate respectively, the first guard plate is provided with a shifting rod which is in the same direction as the opening and closing direction of the pneumatic finger, and the second guard plate is provided with an opening through which the shifting rod can penetrate.

The top of supporting the riser still is equipped with the top diaphragm, the bottom of supporting the riser still is equipped with the bottom diaphragm, vertical drive actuating cylinder connect in the top diaphragm, the top diaphragm with be equipped with respectively on the bottom diaphragm and be used for right the buffer of vertical slider buffering.

When the first guard plate and the second guard plate are controlled by the first finger cylinder to move oppositely to a minimum distance, the minimum distance is not smaller than the diameter of the lead.

Wherein, resistance detects the module and includes: the device comprises a supporting bottom plate, a horizontal guide rail connected to the upper plate surface of the supporting bottom plate, a horizontal sliding block connected to the horizontal guide rail in a sliding manner, a second finger cylinder connected to the horizontal sliding block and a horizontal driving cylinder driving the horizontal sliding block to slide along the horizontal guide rail; the pneumatic finger of the second finger cylinder is provided with two groups of clamping plate groups, and the clamping plate groups are used for respectively clamping the leads on the materials.

The multi-station turntable module is characterized by further comprising a material conveying mechanism, wherein the material conveying mechanism is used for conveying materials to the multi-station turntable module one by one according to set postures.

Wherein, material conveying mechanism includes: the feeding vibration disc and the feeding vibration disc are directly vibrated, and a discharge port of the feeding vibration disc is in butt joint with a feeding end of the feeding vibration disc.

According to the automatic material detection device, full-automatic material appearance detection and resistance value detection are achieved through the material conveying mechanism, the visual detection module, the lead separation module and the resistance value detection module, classification sorting can be achieved according to resistance value detection, and compared with a traditional manual detection sorting mode, production efficiency and product quality are improved.

The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more apparent, the following detailed description will be given of preferred embodiments.

Drawings

Fig. 1 is a schematic overall structure diagram of an automatic material detection device according to an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of the automatic material detecting apparatus according to the embodiment of the present invention, with a bottom base removed.

Fig. 3 is a schematic structural diagram of a part of a material conveying mechanism of the automatic material detection device according to the embodiment of the utility model.

Fig. 4 is a schematic structural diagram of a part of a material detecting and sorting mechanism of an automatic material detecting device according to an embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a multi-station turntable module of the automatic material detection apparatus according to an embodiment of the present invention.

Fig. 6 is an enlarged structural diagram of part a of fig. 5.

Fig. 7 is a schematic structural diagram of a lead separating module of the automatic material detecting apparatus according to an embodiment of the present invention.

Fig. 8 is a schematic structural diagram of a resistance value detection module of the automatic material detection apparatus according to an embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on the orientation or positional relationship illustrated in the drawings, and are used merely for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be connected or detachably connected or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.

Referring to fig. 1 to 8, the present embodiment provides an automatic material detecting apparatus, which includes a material conveying mechanism 2 and a material detecting and sorting mechanism 10, wherein the material conveying mechanism 2 and the material detecting and sorting mechanism 10 are both fixedly connected to a machine base 1.

The material detects letter sorting mechanism 10 includes: the multi-station turntable module 3, the vision detection module 4, the lead separating module 5 and the resistance value detection module 6; the visual detection module 4, the lead separation module 5 and the resistance detection module 6 are sequentially distributed along the periphery of the multi-station turntable module 3, the multi-station turntable module 3 is used for driving the materials 8 to rotate to different stations and classifying and sorting the materials 8, the visual detection module 4 is used for detecting whether the appearances of the materials 8 are complete or not, the lead separation module 5 is used for separating the leads 81 on the materials 8, and the resistance detection module 6 is used for detecting the resistance of the materials 8. The multi-station turntable module 3, the vision detection module 4, the lead separating module 5 and the resistance detection module 6 are all supported and fixed on a bottom plate 7, and the bottom plate 7 is fixedly connected to the machine base 1. In this embodiment, the material 8 is an atomizing core, two leads 81 connected with the heating wire are arranged on the atomizing core, and the resistor is the heating wire on the atomizing core, that is, the resistance value of the heating wire is detected by the resistance value detection module 6.

Referring to fig. 5 and 6 again, the multi-station turntable module 3 includes: carousel 31 for the drive the rotatory rotating electrical machines 34 of carousel 31 set up in carousel 31 peripheral arc support arm 32 and connect in a plurality of air cock fixing parts 33 at arc support arm 32 top, this air cock fixing part 33 is used for fixed connection air cock of blowing, and the air cock of blowing is used for blowing out the material and deposits silo 311 and has accomplished the unloading. The rotary plate 31 is provided with a plurality of material storage grooves 311 distributed along the same circumference, the material storage grooves 311 are distributed at equal central angles, the rotating motor 34 is fixedly connected to the bottom plate 7, and an output shaft of the rotating motor 34 is connected to the center of the bottom of the rotary plate 31 through a coupling.

Wherein, deposit setting up of silo 311 and be close to carousel 31 edge, just it is equipped with the breach that is used for feeding and ejection of compact to deposit silo 311 near carousel 31 edge one side, and this breach makes things convenient for feeding and ejection of compact.

Referring to fig. 4 again, the vision inspection module 4 includes: the device comprises a support frame 41 and a CCD camera 42 connected to the support frame 41, wherein the CCD camera 42 is positioned above the material storage tank 311. When the material 8 is sent into the material storage tank 311, the visual inspection module 4 first detects the appearance integrity of the material and feeds the detection result back to the controller.

Referring again to fig. 7, the lead separating module 5 includes: the device comprises a supporting vertical plate 51, a vertical guide rail 52 connected to the supporting vertical plate 51, a vertical sliding block 54 connected to the vertical guide rail 52 in a sliding manner, a first finger cylinder 55 connected to the vertical sliding block 54, and a vertical driving cylinder 53 for driving the vertical sliding block 54 to move up and down along the vertical guide rail 52. The pneumatic fingers of the first finger cylinder 55 are respectively connected with a first guard plate 56 and a second guard plate 57, the first guard plate 56 is provided with a shift lever 561 which is in the same direction as the opening and closing direction of the pneumatic fingers, and the second guard plate 57 is provided with an opening 571 through which the shift lever 561 can penetrate. When the first finger cylinder 55 drives the first guard plate 56 and the second guard plate 57 to move closer to each other, the rod 561 penetrates the opening 571.

The top of the supporting vertical plate 51 is further provided with a top transverse plate 59, the bottom of the supporting vertical plate 51 is further provided with a bottom transverse plate 58, the vertical driving air cylinder 53 is connected to the top transverse plate 59, and the top transverse plate 59 and the bottom transverse plate 58 are respectively provided with a buffer 50 for buffering the vertical sliding block 54.

The first guard plate 56 and the second guard plate 57 are controlled by the first finger cylinder 55 to move towards each other to a minimum distance, and the minimum distance is not less than the diameter of the lead 81. Before the lead 81 is separated, the first guard plate 56 and the second guard plate 57 are moved close to each other from two sides of the material 8 to limit the lead in a small moving space, meanwhile, the shift lever 561 penetrates through the two leads, the first finger cylinder 55 is driven by the vertical driving cylinder 53 to move upwards, and the two leads are shifted by the shift lever 561 to facilitate the subsequent resistance detection module 6 to detect the resistance.

Referring to fig. 8 again, the resistance value detecting module 6 includes: a support base plate 61, a horizontal guide rail 62 connected to an upper plate surface of the support base plate 61, a horizontal slider 63 slidably connected to the horizontal guide rail 62, a second finger cylinder 66 connected to the horizontal slider 63, and a horizontal driving cylinder 65 for driving the horizontal slider 63 to slide along the horizontal guide rail 62; two groups of

clamping plate groups

67 and 68 are arranged on the pneumatic finger of the second finger cylinder 66, and the

clamping plate groups

67 and 68 are used for respectively clamping one lead 81 on the material 8. Specifically, one end of the supporting base plate 61 is further connected with a supporting plate 64, the supporting plate 64 is vertically connected with the supporting base plate 61, and the horizontal driving cylinder 65 is connected to the supporting plate 64. Wherein,

splint group

67 and 68 all with pneumatic finger between be equipped with the insulating part, and

splint group

67 and 68 are conductive material and make, connect in outside resistance detection device through the wire respectively on

splint group

67 and 68, when detecting the resistance to material 8,

splint group

67 and 68 press from both sides tight lead wire 81 respectively, can accomplish the resistance detection of heater fast.

Referring to fig. 3 again, the material conveying mechanism 2 is configured to convey the materials to the multi-station turntable module 3 one by one according to a set posture. The material conveying mechanism 2 includes: the feeding vibration disc 21 and the feeding vibration disc 22 are in direct vibration, and a discharge port 211 of the feeding vibration disc 21 is in butt joint with a feeding end of the feeding vibration disc 22. The discharge end of the feeding vertical vibration 22 is connected with the storage groove 311 on the turntable 31.

It should be further noted that the air nozzle fixing member 33 of the multi-station turntable module 3 is further connected with an air pump, and the number of the air nozzle fixing members 33 is set according to the number of the sorted materials of unqualified shape detection and different specifications. For example, the material has three different resistance specifications, so three qualified material blowing air nozzles need to be arranged, and the air nozzles with unqualified appearance detection and unqualified resistance detection are added to respectively sort and discharge the material.

The automatic material detecting device of the embodiment further comprises a controller, wherein the controller is used for controlling the material conveying mechanism 2 and the material detecting and sorting mechanism 10 to execute actions according to the detection flow logic so as to complete material detecting and sorting.

The operation of the automatic material detecting device is briefly described below with reference to fig. 1 to 8 again:

firstly, the material conveying mechanism 2 conveys the materials to a material storage groove 311 on the multi-station turntable module 3 one by one according to a set posture;

the turntable 31 of the multi-station turntable module 3 is controlled to rotate, materials are transferred to the lower part of the visual detection module 4, whether the appearance of the materials is complete or not is detected by the visual detection module 4, and the detection result is fed back to the controller;

the turntable 32 continues to rotate to the next station, and the lead separating module 5 separates two leads on the material for subsequent resistance detection;

the turntable 32 continues to rotate, and the resistance value detection module 6 at the next station acts to clamp the lead and detect the resistance value of the lead respectively, and sends the resistance value to the controller;

the turntable 32 continues to rotate, the controller respectively controls a plurality of air nozzles (not shown in the figure) connected to the air nozzle fixing part 33 to blow air to the material storage tank 311, and the materials are blown out and discharged at corresponding stations according to the specifications of qualified products, unqualified products and different resistance values, so that the sorting and discharging processes of the materials are completed. Referring to fig. 6 again, the size of the material 8 is smaller than that of the material storage slot 311, and after the material is loaded, a certain space is left between the material 8 and the inner side of the material storage slot 311 for the air nozzle to blow air into the space, so that the material 8 is blown out from the gap at the outer side of the material storage slot 311.

The technical contents of the present invention are further illustrated by the examples only for the convenience of the reader, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation based on the present invention is protected by the present invention. The protection scope of the utility model is subject to the claims.

Claims

1. An automatic material detection device, comprising: the device comprises a multi-station turntable module, a visual detection module, a lead separating module and a resistance detection module; the visual detection module, the lead separation module and the resistance detection module are sequentially distributed along the periphery of the multi-station turntable module, the multi-station turntable module is used for driving materials to rotate to different stations and sorting the materials in a classified mode, the visual detection module is used for detecting whether the appearances of the materials are complete or not, the lead separation module is used for separating the leads on the materials, and the resistance detection module is used for detecting the resistance of the materials.

2. The automated material handling apparatus of claim 1, wherein the multi-station carousel module comprises: the rotary table comprises a rotary motor for driving the rotary table to rotate, an arc-shaped supporting arm arranged on the periphery of the rotary table and a plurality of air nozzle fixing pieces connected to the top of the arc-shaped supporting arm; the turntable is provided with a plurality of material storage grooves distributed along the same circumference, and the material storage grooves are distributed at equal center angles.

3. The automatic material detection device of claim 2, wherein the storage trough is disposed near an edge of the turntable, and a notch for feeding and discharging is disposed on a side of the storage trough near the edge of the turntable.

4. The automated material handling device of claim 3, wherein the visual inspection module comprises: the support frame and connect in CCD camera on the support frame, the CCD camera is located stock tank top.

5. The automated material handling apparatus of claim 2, wherein the lead separation module comprises: the device comprises a supporting vertical plate, a vertical guide rail connected to the supporting vertical plate, a vertical sliding block connected to the vertical guide rail in a sliding mode, a first finger cylinder connected to the vertical sliding block and a vertical driving cylinder used for driving the vertical sliding block to move up and down along the vertical guide rail; the pneumatic finger of the first finger cylinder is connected with a first guard plate and a second guard plate respectively, the first guard plate is provided with a shifting rod which is in the same direction as the opening and closing direction of the pneumatic finger, and the second guard plate is provided with an opening through which the shifting rod can penetrate.

6. The automatic material detection device of claim 5, wherein a top transverse plate is further arranged at the top of the supporting vertical plate, a bottom transverse plate is further arranged at the bottom of the supporting vertical plate, the vertical driving cylinder is connected to the top transverse plate, and buffers for buffering the vertical sliding block are respectively arranged on the top transverse plate and the bottom transverse plate.

7. The automatic material handling device of claim 5, wherein the first shield and the second shield are controlled by the first finger cylinder to move toward each other to a minimum distance, wherein the minimum distance is not less than a diameter of the lead.

8. The automated material handling device of claim 2, wherein the resistance detection module comprises: the device comprises a supporting bottom plate, a horizontal guide rail connected to the upper plate surface of the supporting bottom plate, a horizontal sliding block connected to the horizontal guide rail in a sliding manner, a second finger cylinder connected to the horizontal sliding block and a horizontal driving cylinder driving the horizontal sliding block to slide along the horizontal guide rail; the pneumatic finger of the second finger cylinder is provided with two groups of clamping plate groups, and the clamping plate groups are used for respectively clamping the leads on the materials.

9. The automatic material detection device of any one of claims 1 to 8, further comprising a material conveying mechanism for conveying materials one by one to the multi-station turntable module according to a set posture.

10. The automated material handling apparatus of claim 9, wherein the material transport mechanism comprises: the feeding vibration disc and the feeding vibration disc are directly vibrated, and a discharge port of the feeding vibration disc is in butt joint with a feeding end of the feeding vibration disc.