CN216226089U - Waste steel drum regeneration system - Google Patents
Waste steel drum regeneration system Download PDFInfo
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- CN216226089U CN216226089U CN202122383717.7U CN202122383717U CN216226089U CN 216226089 U CN216226089 U CN 216226089U CN 202122383717 U CN202122383717 U CN 202122383717U CN 216226089 U CN216226089 U CN 216226089U
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Abstract
The application relates to the field of steel drum processing, in particular to a waste steel drum regeneration system which comprises a pretreatment mechanism, a drum body regeneration mechanism and a drum cover regeneration mechanism, wherein the pretreatment mechanism is connected with the drum body regeneration mechanism; the pretreatment mechanism is used for removing residual liquid in the waste steel barrel and polishing the outer wall of the waste steel barrel; the barrel body regeneration mechanism is used for further processing the barrel body of the waste steel barrel to obtain a regeneration plate; the barrel cover regeneration mechanism is used for further processing the barrel cover and the barrel bottom of the waste steel barrel to obtain a regenerated cover. The waste steel barrel regeneration system can effectively recycle the waste steel barrel body and the barrel cover, and meanwhile, the regenerated plate and the regenerated cover are obtained, so that the regeneration processing cost is low, the process is simple, sewage is not generated in the process, and secondary harm to the environment is avoided.
Description
Technical Field
The application relates to the field of steel drum processing, in particular to a waste steel drum regeneration system.
Background
As a common productive material in the industrial production process, the steel drum is usually used for storing and transporting various liquid materials, occupies an important position in daily production activities, and has a huge using amount. The steel drum after use has no harm, but because the inner wall of the steel drum contacts or is stained with a small amount of original materials, if the steel drum is not managed, the residual materials in the drum illegally flow into the natural environment, and huge environmental risks are brought. Therefore, steel barrels loaded with various materials are qualified as dangerous wastes in China, and mandatory management is implemented. Nowadays, 200L steel barrels widely used in industrial production are generally made of materials with the thickness of 1.0-1.2 mm, and most of the materials can be recycled.
At present, the recovery processing of old and useless steel drum adopts the mode of retrieving the metal fragments after the breakage mostly, but, the process of retrieving back metal fragments and recycling still needs additionally to increase the process of remelting processing, not only greatly increased the cost, the process is loaded down with trivial details moreover, very inconvenient.
Therefore, based on the current production situation, it is very important to develop a waste steel drum regeneration system capable of directly and simultaneously recovering the drum body plate and the drum cover.
SUMMERY OF THE UTILITY MODEL
In order to effectively retrieve the old and useless steel drum, retrieve simultaneously and obtain regeneration panel and regeneration lid, reduce regeneration manufacturing cost, improve regeneration efficiency, this application provides a old and useless steel drum regeneration system.
The application provides a old and useless steel drum regeneration system adopts following technical scheme:
a waste steel drum regeneration system comprises a pretreatment mechanism, a drum body regeneration mechanism and a drum cover regeneration mechanism, wherein the pretreatment mechanism is connected with the drum body regeneration mechanism, and the drum cover regeneration mechanism is connected with the drum body regeneration mechanism;
the pretreatment mechanism is used for removing residual liquid in the waste steel barrel and polishing the outer wall of the waste steel barrel;
the barrel body regeneration mechanism is used for further processing the barrel body of the waste steel barrel to obtain a regeneration plate;
the barrel cover regeneration mechanism is used for further processing the barrel cover and the barrel bottom of the waste steel barrel to obtain a regenerated cover.
By adopting the technical scheme, residual liquid in the waste steel barrel is removed through the pretreatment mechanism, a mode of heating control liquid, drying and scraping or negative pressure vacuum liquid absorption can be adopted, then the waste steel barrel after pretreatment is further processed, and meanwhile, the regeneration processing of the barrel body, the barrel cover and the barrel bottom of the waste steel barrel is carried out, and finally the barrel body regeneration plate and the regeneration cover are obtained. Each waste steel drum can effectively regenerate and recycle one drum body regeneration plate and two regeneration covers, the regeneration plates and the regeneration covers can be reprocessed and combined into a new steel drum in subsequent regeneration processing, the steps are simple, and the processing cost is low. The whole process of the waste steel drum regeneration system does not produce sewage, does not relate to operations such as paint spraying and the like, and also reduces secondary pollution to the environment.
Preferably, the barrel body regeneration mechanism is sequentially provided with a steel barrel unfolding machine, a material pressing machine and a plate stacking machine along the material conveying direction;
the steel drum unfolding machine is used for throwing the drum body of the waste steel drum and cutting off the drum cover and the drum bottom;
the material pressing machine is used for pressing the waste steel barrel body and removing residual materials;
the plate stacking machine is used for stacking the processed regeneration plates;
the feeding end of the steel drum unfolding machine is connected with the pretreatment mechanism, one end of the output drum body of the steel drum unfolding machine is connected with the material pressing machine, and one ends of the output drum cover and the drum bottom of the steel drum unfolding machine are connected with the drum cover regeneration mechanism.
By adopting the technical scheme, the waste steel barrel body after pretreatment is thrown through the steel barrel unfolding machine, and the barrel cover and the barrel bottom are cut off simultaneously in the process of unfolding the barrel body. Feeding the separated barrel body into a material pressing machine for pressing, and removing residual materials to obtain a regenerated plate; and the separated barrel cover and the barrel bottom enter a barrel cover regeneration mechanism for further processing to obtain a regenerated cover. The separation of the barrel body and the barrel cover is realized through the steel barrel unfolding machine, and the barrel body is unfolded into a plate shape, so that the plate can be conveniently obtained through subsequent processing. The material pressing machine presses the plate-shaped plate, so that residual materials attached to the surface of the plate can be removed, and the cleanliness of the regenerated plate can be improved.
Preferably, a regenerated plate shot blasting machine is further connected between the material pressing machine and the plate stacking machine;
the regenerated plate shot blasting machine is used for blasting shot on the inner side wall of the waste steel barrel body.
Through adopting above-mentioned technical scheme, throw the ball through the ladle body inside wall to old and useless steel drum expandes, not only can further detach the adnexed residual material of regeneration panel lateral wall, can also make old and useless steel drum panel inside wall more level and more smooth, improve the quality of regeneration board.
Preferably, a leveling machine is further connected between the material pressing machine and the regeneration plate shot blasting machine;
the leveler is used for leveling the reclaimed plate after pressing, so that stress is removed, and the reclaimed plate is smoother.
By adopting the technical scheme, the surface of the regenerated plate after pressing is smoother through leveling treatment, so that stress can be removed favorably, and the quality of the regenerated plate is improved.
Preferably, the pretreatment mechanism is sequentially provided with a steel drum residue suction machine and a steel drum shot blasting machine along the material conveying direction;
the steel drum residue suction machine is used for sucking materials in the waste steel drums;
the steel drum shot blasting machine is used for blasting shot on the outer side wall of the waste steel drum;
and the discharge end of the steel barrel shot blasting machine is connected with the barrel body regeneration mechanism.
By adopting the technical scheme, in the process of pretreatment of the waste steel barrels, the steel barrel residue suction machine is used for sucking out residual materials in the waste steel barrels, so that the harm to human health and environment caused by the fact that the residual materials are exposed in a system in the subsequent processing process is reduced. The outer side walls of the waste steel drums are shot by the steel drum shot blasting machine, so that the outer side walls of the waste steel drums are smoother, meanwhile, the attached materials on the outer side walls of the waste steel drums can be removed, and the comprehensive quality of the obtained regenerated plates is improved.
Preferably, the regeneration mechanism of the barrel cover is sequentially provided with a regeneration cover scraper, a regeneration cover dryer and a stacking machine along the conveying direction.
The regeneration cover scraper is used for scraping and collecting residual materials on the cover and the bottom of the waste steel barrel;
the regeneration cover dryer is used for drying the barrel cover after the scraping is finished;
the cap stacking machine is used for stacking the regenerated caps obtained by processing;
the feed end of the regeneration cover scraper is connected with the barrel body regeneration mechanism.
By adopting the technical scheme, the barrel cover and the barrel bottom obtained by separation are subjected to scraping and drying treatment, so that material residues on the surface of the regeneration cover are effectively reduced, the condition that the residual materials are exposed in the air and harm human health is reduced, and the environment is protected.
Preferably, a regenerative cover shot blasting machine is further connected between the regenerative cover dryer and the capping machine;
the regenerated cover shot blasting machine is used for blasting shot on the inner side walls of the waste steel barrel cover and the barrel bottom.
Through adopting above-mentioned technical scheme, through throwing ball processing to the regeneration lid, not only can further detach the residual material on regeneration lid lateral wall surface, still can make the regeneration lid more level and more smooth, improve the intensity of regeneration lid.
Preferably, a cap pulling machine and a cap regenerating shaping machine are sequentially connected between the cap regenerating shot blasting machine and the cap stacking machine;
the cover pulling machine is used for separating the barrel cover from the barrel edge and part of the residual barrel body;
the regeneration cover shaping machine is used for shaping and recovering the barrel cover and the barrel bottom.
Through adopting above-mentioned technical scheme, after the ball processing is thrown to the regeneration lid, pull out the lid machine with bung and bucket edge and partial remaining ladle body separation, then carry out the plastic through regeneration lid trimmer to the regeneration lid and recover, use when being convenient for follow-up steel drum regeneration.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the barrel body regeneration mechanism and the barrel cover regeneration mechanism are arranged, so that the barrel body and the barrel cover of the waste steel barrel are effectively recovered, the barrel body regeneration plate and the regeneration cover are obtained at the same time, and when the regeneration plate and the regeneration cover are used in subsequent regeneration, a new steel barrel can be formed by directly filling the regeneration plate and the regeneration cover, so that the processing cost is reduced, the regeneration processing process is simple, and the regeneration efficiency of the steel barrel is high;
2. according to the method, the barrel body of the waste steel barrel is separated from the barrel cover and the barrel bottom through the steel barrel unfolding machine, and the barrel body is unfolded into a plate shape, so that the regenerated plate and the regenerated cover can be conveniently and respectively obtained through subsequent processing, and the processing process is more convenient;
3. this application not only can further get rid of the residual material on regeneration board and regeneration lid lateral wall surface through setting up regeneration board shot-blasting machine and regeneration lid shot-blasting machine, still can make regeneration board and regeneration lid surface level and more smooth, improves the intensity of regeneration board and regeneration lid to improve the overall quality of the steel drum that final regeneration obtained.
Drawings
FIG. 1 is a system block diagram of a waste steel drum regeneration system in the embodiment of the application.
Reference numerals: 1. a pretreatment mechanism; 2. a barrel body regeneration mechanism; 3. a barrel cover regeneration mechanism.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
The embodiment of the application discloses a waste steel drum regeneration system. Referring to fig. 1, the waste steel drum regeneration system comprises a pretreatment mechanism 1, a drum body regeneration mechanism 2 and a drum cover regeneration mechanism 3.
The pretreatment mechanism 1 comprises a steel drum residue suction machine and a steel drum shot blasting machine which are sequentially connected along the conveying direction, and the steel drum residue suction machine can be used as residue suction equipment for removing residual materials by temperature rise control liquid or vacuum liquid suction. In this application embodiment, the incomplete machine is inhaled to the steel drum is for getting rid of the incomplete equipment of inhaling of residual material through the mode of vacuum imbibition, and the residual material after absorbing is handled through the mode of collecting back centralized processing, has reduced because of the residual material directly exposes in the condition emergence of air and harm environment. And the waste steel barrels treated by the steel barrel residue suction machine enter a steel barrel shot blasting machine, and are subjected to turning shot blasting in a sealed negative pressure shot blasting chamber, so that residues on the surfaces of the waste steel barrels are peeled off, and the peeled residues are collected and then are treated in a centralized manner. In the embodiment of the application, the steel drum residue suction machine and the steel drum shot blasting machine are both from environmental protection equipment Limited company of Borui (Jiangsu).
Referring to fig. 1, the barrel body regeneration mechanism 2 comprises a steel barrel unfolding machine, a material pressing machine, a leveling machine, a regeneration plate shot blasting machine and a plate stacking machine which are sequentially connected along a material conveying direction, wherein a feeding end of the steel barrel unfolding machine is connected with a discharging end of the steel barrel shot blasting machine of the pretreatment mechanism 1.
And the waste steel barrels subjected to shot blasting treatment by the steel barrel shot blasting machine enter a steel barrel unfolding machine, the steel barrel unfolding machine throws out barrel body splitting plates of the waste steel barrels, meanwhile, barrel covers and barrel bottoms of the waste steel barrels are cut off, and finally the barrel bodies are unfolded into a plate shape to obtain barrel body regeneration plates. One end of the steel drum unfolding machine output drum body regeneration plate is connected with the feeding end of the material pressing machine, and one ends of the output drum cover and the drum bottom of the steel drum unfolding machine are connected with the drum cover regeneration mechanism 3. During the ladle body regeneration board that the split board expansion obtained gets into the swager, the swager in this application embodiment is the multiroller swager, and the swager carries out the swager through the roller to heating and handles to the ladle body regeneration board, strikes off the residual material on ladle body regeneration board surface, and the swager bottom is provided with the container of collecting the residual material, is convenient for follow-up centralized processing to the residual material, is favorable to the environmental protection. And the barrel body regeneration plate after pressing is finished enters the leveling machine for leveling, so that the regeneration plate is smoother, and the quality of the regeneration plate is improved. The regeneration board shot-blasting machine in this application embodiment adopts the net chain guipure, not only can effectively throw the ball to the inside wall that the regeneration board originally was located old and useless steel drum, can also reduce dropping of steel sheet. Through the shot blasting treatment on the regeneration plate, the residual materials on the surface of the regeneration plate are further reduced, and the regeneration plate is more smooth. The regenerated plate after shot blasting enters a plate stacking machine to be stacked and stored, the plate stacking machine can be an automatic plate stacking device, a cart or a placing frame, and in the embodiment of the application, the plate stacking machine is the placing frame used for stacking the regenerated plate. In the embodiment of the application, the steel drum unfolding machine, the material pressing machine, the leveling machine and the regeneration plate shot blasting machine are all from environmental protection equipment Limited company of Borui (Jiangsu).
Referring to fig. 1, the drum lid regeneration mechanism 3 comprises a regeneration lid scraper, a regeneration lid dryer, a regeneration lid shot blasting machine, a lid pulling machine, a regeneration lid shaping machine and a lid stacking machine which are sequentially connected along a material conveying direction, wherein a feeding end of the regeneration lid scraper is connected with one end of an output drum lid and one end of a drum bottom of a steel drum unfolding machine.
The barrel cover and the barrel bottom obtained by cutting through the steel barrel unfolding machine enter the regeneration cover scraper to scrape materials, the regeneration cover scraper scrapes residual materials on the surfaces of the barrel cover and the barrel bottom, and the residual materials are collected, so that subsequent centralized treatment of the residual materials is facilitated, and the environment protection is facilitated. And after the barrel cover and the barrel bottom subjected to material scraping enter a regeneration cover dryer to be heated and dried, the barrel cover and the barrel bottom enter a regeneration cover shot blasting machine to be subjected to shot blasting treatment, so that residual materials of the barrel cover and the barrel bottom are further removed, and the barrel cover and the barrel bottom are smoother. After shot blasting treatment, the cap pulling machine separates the regeneration cap from the barrel edge and the residual barrel body, the separated regeneration cap enters a regeneration cap shaping machine for shaping and recovering, and then the regeneration cap is stacked and stored through a cap stacking machine to obtain the regeneration cap. The stacking machine can be an automatic stacking device, a trolley or a placing frame, and in the embodiment of the application, the stacking machine is a placing frame for stacking the regenerated caps. In the embodiment of the application, the regeneration cover scraper, the regeneration cover dryer, the regeneration cover shot blasting machine, the cover pulling machine and the regeneration cover shaping machine are all adopted from environmental protection equipment Limited company of Borui (Jiangsu).
The implementation principle of a waste steel drum regeneration system in the embodiment of the application is as follows: the method comprises the following steps that waste steel drums firstly enter a pretreatment mechanism 1, residual liquid in the drums is removed through a steel drum residue suction machine, shot blasting is conducted on the outer side walls of the steel drums through a steel drum shot blasting machine, then the waste steel drums enter a drum body regeneration mechanism 2, the drum bodies of the steel drums are separated from the drum covers and the drum bottoms through a steel drum unfolding machine, the drum bodies are flattened into plate shapes, and the plate-shaped drum bodies are stacked and stored through a plate stacking machine after material pressing of a material pressing machine, leveling of a leveling machine and shot blasting of a regeneration plate shot blasting machine in sequence; the barrel cover and the barrel bottom are sequentially scraped by a regeneration cover scraper, dried by a regeneration cover dryer, shot-blasted by a regeneration cover shot-blasting machine, separated by a cover pulling machine and reshaped and restored by a regeneration cover shaper, and then are stacked and stored by a cap stacker.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The waste steel drum regeneration system is characterized by comprising a pretreatment mechanism (1), a drum body regeneration mechanism (2) and a drum cover regeneration mechanism (3), wherein the pretreatment mechanism (1) is connected with the drum body regeneration mechanism (2), and the drum cover regeneration mechanism (3) is connected with the drum body regeneration mechanism (2);
the pretreatment mechanism (1) is used for removing residual liquid in the waste steel barrel and polishing the outer wall of the waste steel barrel;
the barrel body regeneration mechanism (2) is used for further processing the barrel body of the waste steel barrel to obtain a regeneration plate;
the barrel cover regeneration mechanism (3) is used for further processing the barrel cover and the barrel bottom of the waste steel barrel to obtain a regenerated cover.
2. The waste steel drum regeneration system according to claim 1, wherein the drum body regeneration mechanism (2) is provided with a steel drum unfolding machine, a material pressing machine and a plate stacking machine in sequence along a material conveying direction;
the steel drum unfolding machine is used for throwing the drum body of the waste steel drum and cutting off the drum cover and the drum bottom;
the material pressing machine is used for pressing the waste steel barrel body and removing residual materials;
the plate stacking machine is used for stacking the processed regeneration plates;
the feeding end of the steel drum unfolding machine is connected with the pretreatment mechanism (1), one end of the output drum body of the steel drum unfolding machine is connected with the material pressing machine, and one ends of the output drum cover and the drum bottom of the steel drum unfolding machine are connected with the drum cover regeneration mechanism (3).
3. The waste steel barrel regeneration system according to claim 2, wherein a regeneration plate shot blasting machine is further connected between the material pressing machine and the plate stacking machine;
the regenerated plate shot blasting machine is used for blasting shot on the inner side wall of the waste steel barrel body.
4. The waste steel barrel regenerating system according to claim 3, characterized in that a leveling machine is further connected between the pressing machine and the regenerated plate shot blasting machine;
the leveler is used for leveling the reclaimed plate after pressing, so that stress is removed, and the reclaimed plate is smoother.
5. The waste steel drum regeneration system according to claim 1, wherein the pretreatment mechanism (1) is provided with a steel drum residue suction machine and a steel drum shot blasting machine in sequence along a conveying direction;
the steel drum residue suction machine is used for sucking materials in the waste steel drums;
the steel drum shot blasting machine is used for blasting shot on the outer side wall of the waste steel drum;
the discharge end of the steel drum shot blasting machine is connected with the drum body regeneration mechanism (2).
6. The waste steel drum regeneration system according to claim 1, wherein the drum cover regeneration mechanism (3) is provided with a regeneration cover scraper, a regeneration cover dryer and a stacker in sequence along a conveying direction;
the regeneration cover scraper is used for scraping and collecting residual materials on the cover and the bottom of the waste steel barrel;
the regeneration cover dryer is used for drying the barrel cover after the scraping is finished;
the cap stacking machine is used for stacking the regenerated caps obtained by processing;
the feeding end of the regeneration cover scraper is connected with the barrel body regeneration mechanism (2).
7. The waste steel drum regenerating system according to claim 6, wherein a regenerating cover shot blasting machine is further connected between the regenerating cover drying machine and the capping machine;
the regenerated cover shot blasting machine is used for blasting shot on the inner side walls of the waste steel barrel cover and the barrel bottom.
8. The waste steel drum regeneration system according to claim 7, wherein a cover pulling machine and a regeneration cover shaping machine are further sequentially connected between the regeneration cover shot blasting machine and the cover stacking machine;
the cover pulling machine is used for separating the barrel cover from the barrel edge and part of the residual barrel body;
the regeneration cover shaping machine is used for shaping and recovering the barrel cover and the barrel bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122383717.7U CN216226089U (en) | 2021-09-29 | 2021-09-29 | Waste steel drum regeneration system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122383717.7U CN216226089U (en) | 2021-09-29 | 2021-09-29 | Waste steel drum regeneration system |
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| Publication Number | Publication Date |
|---|---|
| CN216226089U true CN216226089U (en) | 2022-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122383717.7U Active CN216226089U (en) | 2021-09-29 | 2021-09-29 | Waste steel drum regeneration system |
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| CN (1) | CN216226089U (en) |
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2021
- 2021-09-29 CN CN202122383717.7U patent/CN216226089U/en active Active
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