CN216196735U - Quick tipping arrangement of standardized installation module of roofing system - Google Patents

Abstract

The utility model discloses rapid turnover equipment for a standardized installation module of a roof system, which comprises two supporting steel stand columns, lifting devices, a turnover supporting platform and turnover shaft parts, wherein the two supporting steel stand columns are arranged at intervals, the lifting devices are respectively and vertically arranged on the two supporting steel stand columns, the turnover supporting platform is respectively and correspondingly arranged on the two lifting devices, each turnover shaft part comprises a connecting plate, a turnover shaft and a locking piece, the connecting plate is connected with one end of the turnover shaft, the locking piece is connected with the other end of the turnover shaft and used for limiting the turning direction of the turnover shaft, the connecting plates are detachably arranged in the middle parts of two sides of a roof module to be installed, and the two turnover shafts are correspondingly arranged in grooves in the turnover supporting platform. According to the utility model, the whole roof module to be installed is clamped on the overturning supporting platform through the overturning shafts on the two sides, the overturning process is safer, the roof module cannot fall off, and the overturning efficiency is higher compared with that of the traditional beam crane which adopts a rope to be hung on the hoisting buckle of the roof module for overturning.

Description

Quick tipping arrangement of standardized installation module of roofing system

Technical Field

The utility model relates to the field of production technology and process devices of standardized roof installation modules, in particular to rapid turnover equipment of standardized roof system installation modules.

Background

The traditional installation and production mode of metal roofing is that all the construction layer materials (such as heat insulation cotton, purlin supports, purlins, bolts, steel bottom plates, roof panels, edge plates, various sealing elements and the like) of all roofing systems are transported to a project construction site, and according to the requirements of project modeling construction, the related work of material cutting, installation, welding, laying, detail processing and the like is completed. The traditional construction process requires that a lot of materials need to be processed on site, the high standard requirements of factory production and manufacturing and processing size control are difficult to achieve, and the mounting precision is difficult to control. And the standard modular construction process of factory production is adopted, the processing precision can be strictly controlled, the module production quality is higher, and the overall quality of roof construction can be ensured. The construction on the project site is only to hoist the standard modules produced by the factory in place for connection and fixation, so that the construction difficulty on the site is greatly reduced, the construction progress is accelerated, and the construction precision is improved. The promotion of standardized production and installation of public buildings is responded and accelerated, and the development of a novel building installation process is made a contribution.

The roof standard module is reasonably planned according to the structural size, and is enlarged as much as possible in order to improve the field installation speed, and all structural layer materials of the roof are installed on the supporting steel framework in a factory in a high-precision and high-quality mode. The roof standard module is composed of four parts, namely a steel framework, a suspended ceiling layer, a functional layer and a supporting layer. The specific position relation is as follows: one side of the steel skeleton is provided with a suspended ceiling surface layer material in a building room; the functional layer is laid between various materials, such as: steam-insulating layer materials, sound-absorbing materials, heat-insulating materials, waterproof layer materials and the like; and the other side of the steel skeleton is provided with a supporting layer material of the roof panel. The specific implementation sequence is as follows: the method comprises the following steps of firstly installing a steel skeleton, secondly paving a suspended ceiling layer on the front surface, thirdly placing the suspended ceiling layer on a rapid turnover device to turn over a module, fourthly paving a functional layer material and a supporting layer material on the front surface, and fifthly carrying out detail processing. The traditional overturning process usually adopts a crane to carry out overturning action after being hoisted by a rope, the overturning action is very slow, a lot of manpower is needed for assistance, and the rope is easy to fall off to cause production accidents.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model mainly aims to overturn the mounting surface at the other side of the module and quickly carry out the next-step mounting after the structural surface layer material at one side of the steel skeleton is mounted, so that the overturning safety is improved, and the production accidents caused by more manpower assistance are avoided. Therefore, the utility model provides rapid turnover equipment for standardized installation modules of a roof system.

The utility model adopts the following technical scheme:

the utility model provides a quick tipping arrangement of standardized installation module of roofing system, tipping arrangement is including being two support steel stand, hoisting device, upset supporting platform and the trip shaft part that the interval set up, hoisting device is vertical setting up respectively in two on the support steel stand, upset supporting platform corresponds respectively installs two on the hoisting device, the trip shaft part includes connecting plate, trip shaft and lock piece, the connecting plate with the one end of trip shaft is connected, the lock piece with the other end of trip shaft is connected, is used for turning to of trip shaft is spacing, connecting plate demountable installation in the both sides middle part of waiting to install roofing module, two the trip shaft correspond install in recess on the upset supporting platform.

Preferably, the support steel stand is C type cross-section shaped steel that has the inner groovy, hoisting device install in the inner groovy lower part of support steel stand, upset supporting platform's one end is run through the side open slot of support steel stand to with hoisting device upper end fixed connection in the inner groovy, be used for the drive upset supporting platform reciprocates along the side open slot.

The lifting device is a hydraulic jacking device or an electric jacking device.

The overturning supporting platform comprises a horizontal supporting platform and a vertical supporting plate, the horizontal supporting platform is fixedly connected with a jacking device of the lifting device, the vertical supporting plate is vertically fixed on the horizontal supporting platform, and a groove matched with the shaft diameter of the overturning shaft is formed in the vertical supporting plate.

The locking piece includes pipe and locking pole, the pipe is fixed in the terminal surface middle part of trip shaft, just the length and the external diameter size of pipe all are less than the external diameter of trip shaft, the locking pole inserts during in the pipe, the trip shaft is spacing by the locking, makes the roofing module of treating the installation be in the horizontality.

Furthermore, a bearing is sleeved on the overturning shaft and is clamped in the groove.

The connecting plate comprises a connecting plate I and a connecting plate II, and the turnover shaft is vertically fixed in the middle of the connecting plate I; and the connecting plate I and the connecting plate II are provided with corresponding connecting holes, and the connecting plate I, the connecting plate II and the two sides of the keel of the roof module to be installed are fixed together through bolt connecting pieces.

The connecting plate I and the connecting plate II are of rectangular plate surface structures.

The turnover equipment further comprises a movable installation platform, wherein the movable installation platform is arranged between the two support steel stand columns and used for horizontally arranging the roof module to be installed on the movable arrangement platform for installation operation.

The technical scheme of the utility model has the following advantages:

A. the utility model adopts the support steel upright column which is firmly connected with the ground, the whole roof module to be installed is clamped on the overturning support platform through the overturning shaft, the overturning process is safer, and the roof module can not fall off. If four or more hoisting hooks are adopted for hoisting for the hoisting safety of large plates (for example, a module with the length of 6 meters, the width of 4 meters and the thickness of 0.5 meter), the roof module is difficult to overturn smoothly when being hung in the air, and safety accidents are easy to occur, so that the efficiency of overturning the roof module by hanging a rope on a hoisting buckle of the roof module is high compared with the traditional beam crane.

B. The hydraulic lifting device adopted by the utility model has higher bearing capacity, can be a hydraulic jack and the like, can lift a module with larger weight, locks the roof module to be installed through the locking rod on the turnover shaft, ensures that the roof module does not turn over in the lifting and descending process, keeps the roof module horizontal, and is convenient for the quick positioning and movement of the movable installation platform.

C. The utility model can effectively optimize the operation flow of a factory, shorten the process time, optimize the manufacturing site arrangement of the factory, improve the module manufacturing quality and the like, and finally achieve the purposes of reducing the project execution cost and improving the time efficiency and the module production quality.

Drawings

In order to more clearly illustrate the embodiments of the present invention, the drawings which are needed to be used in the embodiments will be briefly described below, and it is apparent that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained from the drawings without inventive labor to those skilled in the art.

FIG. 1 is a diagram of the mobile installation platform turnover device for roof modules in place according to the present invention

FIG. 2 is a schematic view of a roofing module turned 90 degrees;

FIG. 3 is a roll-over support platform mounted on a lift;

FIG. 4 is a combination of turnover shaft members mounted on a roof module;

figure 5 is a plan view of the roof module horizontally positioned on the inverted support platform.

The labels in the figure are as follows:

1-supporting steel upright, 11-open slot

2-lifting device

3-turnover supporting platform

31-horizontal support platform, 32-vertical support plate, 321-groove

4-turnover shaft component

41-connecting plate

411-connecting plate I, 412-connecting plate II

42-overturning shaft

43-locking member

431-round tube, 432-locking lever

5-bolt; 6-a roof module; 7-moving the mounting platform; 8-control device

a-connecting hole.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection can be mechanical connection or electrical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1 and 2, the utility model provides a fast turnover device for a standardized installation module of a roof system, which comprises two supporting steel columns 1, two lifting devices 2, two turnover supporting platforms 3 and two turnover shaft components 4, wherein the two lifting devices 2 are vertically arranged on the two supporting steel columns 1 respectively, the two turnover supporting platforms 3 are correspondingly arranged on the two lifting devices 2 respectively, the turnover shaft components 4 comprise connecting plates 41, turnover shafts 42 and locking pieces 43, the connecting plates 41 are connected with one ends of the turnover shafts 42, the locking pieces 43 are connected with the other ends of the turnover shafts 42 and used for limiting the turning directions of the turnover shafts 42, the connecting plates 41 are detachably arranged in the middle parts of two sides of a roof module 6 to be installed, and the two turnover shafts 42 are correspondingly arranged in grooves 321 on the turnover supporting platforms 3. The lifting device 2 may be a hydraulic lifting device or an electric lifting device. The utility model installs two turnover shaft components 4 in the middle positions of two sides of a roof module 6 to be installed, then the turnover shaft component 4 is correspondingly arranged on the turnover supporting platforms 3, the two turnover supporting platforms 3 are connected with the lifting device 2 on the supporting steel upright post 1, the synchronous lifting control of the two lifting devices 2 can be realized through the control device 8 arranged at the outer side of one of the supporting steel upright posts 1, thereby controlling the lifting of the roofing module 6 to be installed, when raising roofing module 6 a take the altitude, this height is for realizing roofing module 6's upset height, rotates roofing module 6 180 degrees along trip shaft part 4, makes roofing module 6's another side level up, and rethread locking piece 43 with its horizontality locking can, start controlling means 8 make hoisting device 2 drive upset supporting platform 3 descend to remove on the mounting platform 7 can.

The supporting steel upright post 1 adopted by the utility model is C-shaped section steel with an inner groove, as shown in figure 5, a lifting device 2 is arranged at the lower part of the inner groove of the supporting steel upright post 1, one end of a turnover supporting platform 3 penetrates through a side open groove 11 of the supporting steel upright post 1 and is fixedly connected with the upper end of the lifting device 2 in the inner groove and used for driving the turnover supporting platform 3 to move up and down along the side open groove 11.

As shown in fig. 3, the overturning supporting platform 3 includes a horizontal supporting platform 31 made of steel and a vertical supporting plate 32, the horizontal supporting platform 31 is fixedly connected with a jack of the lifting device 2, the vertical supporting plate 32 is vertically fixed on the horizontal supporting platform 31, and a groove 321 matched with the shaft diameter of the overturning shaft 42 is formed on the vertical supporting plate 32. The groove 321 on the vertical support plate 32 is a slot with a semicircular bottom, and the width of the slot and the size of the semicircular bottom slot are not smaller than the outer diameter of a bearing (not shown in the figure) mounted on the turning shaft 42, so as to ensure that the bearing on the turning shaft 42 can be easily clamped into the groove 321 and the turning action is smooth.

Locking piece 43 wherein includes pipe 431 and locking pole 432, and the pipe 431 is fixed in the terminal surface middle part of trip shaft 42, as shown in fig. 4, and the length and the external diameter size of pipe 431 all are less than the external diameter of trip shaft 42, and when locking pole 432 inserted in pipe 431, locking pole 432 laminated with upset supporting platform 3 mutually, and it is spacing with 6 locking of roofing module, make it unable left right turn, and the operation after the assurance upset is safer. The connecting plate 41 comprises a connecting plate I411 and a connecting plate II412, the two connecting plates 41 are rectangular panel structures with the same size, and the turnover shaft 42 is vertically fixed in the middle of the connecting plate I411; corresponding connecting holes a are formed in the connecting plate I411 and the connecting plate II412, and the connecting plate I411, the connecting plate II412 and the two sides of the keel of the roof module 6 to be installed are fixed together through a bolt 5 connecting piece. Of course, the lock member 43 is not limited to the above-mentioned structure, and other structures that can limit the rotation of the turnover shaft 42 by inserting the lock member 43 are included in the scope of the present invention.

The turning shaft component 4 installed on the roof module 6 specifically comprises the following components: rectangular connection board I411 of threaded screw hole in a four corners area, four bolts 5, rectangular connection board II412 of a four corners area screw hole, hole position and size of connection board I411 and connection board II412 are the same, at the centre of one side of connection board I411 welding a solid round steel as trip shaft 42, solid round steel leads to long overcoat bearing, short pipe 431 of welding at the round steel other end, pipe 431 and rectangular connection board's symmetry axis coincidence, when roofing module 6 overturns to the level, insert a prevention module pivoted round steel stick in the pipe 431 and call as lock bar 432, can prevent roofing module 6's upset remain stable, make things convenient for subsequent operating procedure, connecting board I411 and connecting board II412 press from both sides at roofing module 6 steel joist through four bolts 5, connecting board I411 is towards the outside of roofing module 6.

The lifting device 2 adopted by the utility model is preferably a hydraulic jacking device, wherein a matched liquid tank and a hydraulic control device 8 are arranged on the outer side of the supporting steel upright post 1, the hydraulic jacking device is arranged on the lower part of an inner groove of the supporting steel upright post 1, and the lifting device 2 is communicated with the liquid tank and the hydraulic control device 8 through pipelines to provide liquid pressure for lifting. The overturning supporting platform 3 is arranged on a lifting part of the lifting device 2, the outer side surface of the lifting device 2 needs to protrude out of the open slot 11 of the supporting steel upright post 1, and then the overturning supporting platform 3 is arranged on the outer side of the lifting device 2; two supporting steel upright posts 1 of the turnover device determine the installation distance and the height of the supporting steel upright posts 1 according to the size of a roof module 6 to be installed, the supporting steel upright posts 1 need to be firmly connected with the ground, and the roof module 6 is guaranteed not to overturn during turnover operation. The lifting devices 2 in the two supporting steel columns 1 must ensure synchronous lifting.

After the turnover shaft component 4 is connected with the roof module 6, the roof module 6 is moved to a turnover device between two support steel upright posts 1 by adopting a movable mounting platform 7, the turnover shaft 42 is clamped in a groove 321 on the turnover support platform 3, the movable mounting platform 7 is drawn out after the locking rod 432 is inserted and slightly lifted, the roof module 6 is lifted to a designed turnover height, the locking rod 432 is drawn out for turnover, the turnover locking rod 432 is inserted after the roof module 6 is completely turned over, after the movable mounting platform 7 is in place, the lifting device 2 descends to place the roof module 6 on the movable mounting platform 7, the movable mounting platform 7 is quickly moved away for carrying out the next machining and manufacturing process, and meanwhile, the turnover process of the next roof module 6 can be carried out.

The turning shaft 42 is clamped on the steel structure frames at two sides of the roof module 6 by two steel plates through bolts: a steel plate area does not tap the screw hole, and one is the screw hole of in-band screw thread, reserves the screw hole with steel sheet apposition interval on the 6 frames girder steel of roofing module, through the bolt with the three firm connection. This procedure is very quick to install or remove the tumble shaft assembly.

To the upset operation of less roofing module, can make mobilizable device with two supporting steel stand 1, roofing module 6 has installed one side roofing tectonic layer on removing mounting platform 7, can remove tipping arrangement to 6 both sides of roofing module fast and carry out the upset operation, and when the upset operation was accomplished, put roofing module 6 and remove fast behind removing on removing mounting platform 7, carry out the installation preparation of roofing module 6's opposite side constructional material.

The utility model can effectively optimize the operation flow of a factory, shorten the process time, optimize the manufacturing site arrangement of the factory, improve the manufacturing quality of the roof module and the like, and finally achieve the purposes of reducing the cost of project execution, improving the timeliness and improving the production quality of the module.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are intended to be within the scope of the utility model.

Claims (9)

1. The utility model provides a quick tipping arrangement of standardized installation module of roofing system, its characterized in that, the tipping arrangement includes two support steel stand (1), hoisting device (2), upset supporting platform (3) and trip shaft part (4) that are the interval setting, hoisting device (2) respectively vertically set up on two support steel stand (1), upset supporting platform (3) respectively corresponding installation is on two hoisting device (2), trip shaft part (4) include connecting plate (41), trip shaft (42) and locking piece (43), connecting plate (41) with the one end of trip shaft (42) is connected, locking piece (43) with the other end of trip shaft (42) is connected, be used for the turn to spacing of trip shaft (42), connecting plate (41) demountable installation is in the both sides middle part of waiting to install roofing module (6), the two overturning shafts (42) are correspondingly arranged in the grooves (321) on the overturning supporting platform (3).

2. The equipment for rapidly overturning the standardized installation module of the roofing system according to claim 1, wherein the supporting steel column (1) is C-section steel with an inner groove, the lifting device (2) is installed at the lower part of the inner groove of the supporting steel column (1), and one end of the overturning supporting platform (3) penetrates through the side open groove (11) of the supporting steel column (1) and is fixedly connected with the upper end of the lifting device (2) in the inner groove, so as to drive the overturning supporting platform (3) to move up and down along the side open groove (11).

3. The equipment for the rapid overturning of modular roofing systems according to claim 1, characterized in that said lifting means (2) are hydraulic jacking means or electric jacking means.

4. The equipment for the rapid overturning of the standardized installation module of the roofing system according to claim 3, characterized in that the overturning supporting platform (3) comprises a horizontal supporting platform (31) and a vertical supporting plate (32), the horizontal supporting platform (31) is fixedly connected with the jack of the lifting device (2), the vertical supporting plate (32) is vertically fixed on the horizontal supporting platform (31), and a groove (321) matched with the shaft diameter of the overturning shaft (42) is formed on the vertical supporting plate (32).

5. The rapid turnover device of the standardized roofing system installation module according to claim 4, wherein the locking member (43) comprises a round pipe (431) and a locking rod (432), the round pipe (431) is fixed in the middle of the end face of the turnover shaft (42), the length and the outer diameter of the round pipe (431) are both smaller than the outer diameter of the turnover shaft (42), and when the locking rod (432) is inserted into the round pipe (431), the turnover shaft (42) is locked and limited, so that the roofing module (6) to be installed is in a horizontal state.

6. The equipment for the rapid turnover of standardized installation modules of roofing systems according to any one of claims 1 to 5, characterized in that a bearing is further sleeved on the turnover shaft (42), and the bearing is clamped in the groove (321).

7. The equipment for the rapid overturning of standardized installation modules of roofing systems according to claim 6, characterized in that said connection plate (41) comprises a connection plate I (411) and a connection plate II (412), said overturning shaft (42) being fixed vertically in the middle of said connection plate I (411); and the connecting plate I (411) and the connecting plate II (412) are provided with corresponding connecting holes (a), and the connecting plate I (411), the connecting plate II (412) and the two sides of the keel of the roof module (6) to be installed are fixed together through a bolt (5) connecting piece.

8. The equipment for the rapid overturning of standardized installation modules of roofing systems according to claim 7, characterized in that the connection plate I (411) and the connection plate II (412) are of rectangular plate surface structure.

9. The rapid turnover device of standardized installation modules of roofing systems according to claim 1, characterized in that it further comprises a mobile installation platform (7), said mobile installation platform (7) being arranged between two said supporting steel uprights (1) for horizontally placing said roofing module to be installed (6) on said mobile installation platform (7) for installation operations.

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