CN216160331U

CN216160331U - Concrete test block maintenance and loading integrated system

Info

Publication number: CN216160331U
Application number: CN202122196710.4U
Authority: CN
Inventors: 高志强; 陆安伟; 王要东; 丁帅; 汪克明; 楼俏颖; 吴志辉; 罗密; 付亮; 瞿业洋; 韦应星; 张卫东
Original assignee: Zhejiang Jinzhu Transportation Construction Co Ltd
Current assignee: Zhejiang Jinzhu Transportation Construction Co Ltd
Priority date: 2021-09-09
Filing date: 2021-09-09
Publication date: 2022-04-01
Anticipated expiration: 2031-09-09

Abstract

The utility model provides a concrete test block curing and loading integrated system which comprises an intelligent curing test system and an intelligent loading test system, wherein an automatic control curing, transportation, test block testing, data uploading and residual sample cleaning unmanned management system is completed by applying an intelligent transportation trolley, a temperature and humidity integrated sensor, a two-dimensional code scanning gun, a six-axis intelligent mechanical arm, two pressure testing machines, a waste transportation channel and the like; the intelligent test system consists of highly intelligent and automatic subsystems, and all the subsystems work cooperatively, so that the interference of human factors on the test process can be completely avoided, and the fairness of the test results is ensured.

Description

Concrete test block maintenance and loading integrated system

Technical Field

The utility model relates to the technical field of concrete detection, in particular to a concrete test block curing and loading integrated system.

Background

The construction quality of the concrete is directly related to the quality of the whole project, so that how to ensure the strength and the quality of the concrete is very important. The compressive strength of the concrete test block is an important index for representing the performance of the concrete, so that the concrete test block is manufactured by sampling to carry out pressure test when the construction of a concrete project is carried out, and the performance of the concrete used in the construction is judged.

At present, various problems exist in the concrete test block of the construction site from the stages of sampling, curing and forming and pressure testing, for example: standard curing conditions are not adopted for curing, the curing time does not reach the standard, and the artificial influence factors of the experimental result are large. In addition, aiming at large-scale engineering, the number of concrete test blocks is large, so that the workload of a field laboratory is large, the management difficulty is increased, and the reliability of an experimental result is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a concrete test block curing and loading integrated system which is reasonable in structure, capable of completely avoiding interference of human factors, high in intelligent and automatic degree and high in working efficiency.

In order to solve the technical problem, the utility model provides a concrete test block curing and loading integrated system which comprises an intelligent curing test system and an intelligent loading test system, wherein the intelligent curing test system consists of an operation monitoring workshop and a standard curing workshop, temperature and humidity integrated sensors for detecting temperature and humidity are arranged inside and outside the standard curing workshop, a two-dimensional code scanning gun, a computer, a two-dimensional code printer, a control center and a handheld terminal are arranged in the operation monitoring workshop, and the two-dimensional code scanning gun, the two-dimensional code printer, the control center, the handheld terminal and the temperature and humidity integrated sensors are connected with the computer.

The utility model has the following beneficial effects:

1. compared with the prior art, the automatic mechanical equipment is used for operating the processes of test block maintenance, pressure test and the like, so that the automatic, mechanical and intelligent operation of the whole processes of automatic maintenance, automatic positioning, automatic code scanning, automatic testing, data recording, residual sample cleaning and the like is realized, the labor intensity of operators is reduced, the interference of human factors to the test process can be completely avoided, the fairness of the test result is ensured, and the technical benefit advantage is obvious.

2. According to the utility model, when the concrete test block is sampled, a unique two-dimensional code label is generated for identification, and the sampling information, the maintenance environment information, the experiment result and other whole process information of the test block are stored in the two-dimensional code label, so that the monitoring, management, tracking and recording are convenient, and the reliability of the experiment result is improved.

3. According to the utility model, the mechanical arm is adopted to replace manual operation, the automation degree is high, and no staff is required to participate, so that on one hand, the labor intensity of a tester is reduced, the tester is prevented from being accidentally injured by splashing of crushed test block chips, and the safety guarantee is improved; on the other hand, the detection speed of the sample is greatly improved, and the working efficiency is improved.

4. According to the utility model, the automatic residual sample cleaning device is arranged, so that broken sample scraps can be cleaned in time without manual cleaning, and the efficiency is high.

5. The code scanning device provided by the utility model can realize automatic adjustment of the code scanning of the test block and unmanned operation.

Drawings

FIG. 1 is a schematic layout of an integrated system for maintaining and loading concrete test blocks;

FIG. 2 is a construction flow chart of the concrete test block maintenance and loading integrated system;

FIG. 3 is a schematic view of a code scanning apparatus;

FIG. 4 is a top view of FIG. 3;

FIG. 5 is a schematic view of the ejector;

FIG. 6 is a top view of FIG. 5;

FIG. 7 is a layout view of an automatic residual sample removing apparatus;

fig. 8 is a left side view of a-a in fig. 7.

Wherein: 1-operation monitoring plant; 2-standard maintenance shop; 3-loading plant; 4-two-dimensional code scanning gun; 5-computer; 6-two-dimensional code printer; 7-control center; 8-hand-held terminal; 9-temperature and humidity integrated sensor; 10-concrete test block; 11-Intelligent vehicle; 12-test block placing rack; 13-waste transport channel; 14-code scanning device; 15-cell type residual sample box; 16-compression testing machine; 17-a push-out device; 18-six-axis mechanical arm; 19-balance assist lever; 20-telescopic shaft; 21-limiting plate; 22-push plate; 23-bottom plate; 24-hydraulic lifting column; 25-a base; 26-a cross-bar; 27-vertical bar; 28, a limiting block; 29-bolted lug plate; 30-scanning probe; 31-test block pushing device; 32-two-dimensional code; 33-slide way; 34-conveyor belt.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.

It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be constructed and operated in a particular orientation and thus are not to be considered limiting.

It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.

The technical solution of the present invention is further explained with reference to fig. 1 to 8.

The utility model provides a concrete test block maintenance and loading integrated system which comprises an intelligent maintenance test system and an intelligent loading test system.

Intelligence maintenance test system constitute by operation monitoring workshop 1 and standard maintenance workshop 2, all install the humiture integration sensor 9 that detects the humiture inside and outside 2 standard maintenance workshops, be equipped with the two-dimensional code in operation monitoring workshop 1 and sweep yard rifle 4, computer 5, two-dimensional code printer 6, control center 7, handheld terminal 8, just the yard rifle 4, two-dimensional code printer 6, control center 7, handheld terminal 8, humiture integration sensor 9 are swept to the two-dimensional code and are connected with computer 5. After the concrete test block 10 is sampled, the unique two-dimensional code 32 is printed out through the two-dimensional code printer 6, the two-dimensional code 32 is pasted on the concrete test block 10 and then placed on the intelligent transport trolley 11, and the intelligent transport trolley 11 automatically enters the standard maintenance workshop 2 to perform maintenance operation.

Specifically, during the maintenance operation, detect the inside humiture data of standard maintenance workshop 2 through humiture integration sensor 9, later with humiture data transmission to computer 5 in save, the staff can observe real-time humiture data through handheld terminal 8 this moment, and whether surpass according to humiture data through control center 7 and set for the threshold value, come temperature and humidity to regulate and control in the standard maintenance workshop 2, when needs are to each item data and the maintenance of concrete test block 10, when the loading flow is looked over, sweep yard rifle 4 through the two-dimensional code and discern two-dimensional code 32, and then carry out solitary discernment to every concrete test block 10.

The intelligent loading test system comprises a waste material transportation channel 13, a code scanning device 14, a cellular type residual sample box 15, a pressure tester 16, a pushing device 17 and a six-axis mechanical arm 18; after the curing operation is completed, the intelligent transport trolley 11 carries the cured concrete test block 10, drives the cured concrete test block into the loading workshop 3, unloads the test block placing frame 12 with the concrete test block 10 placed therein, a six-axis mechanical arm 18 and at least two pressure testing machines 16 are arranged in the loading workshop 3, the six-axis mechanical arm 18 places the concrete test block 10 on the code scanning device 14 to automatically scan codes and identify the codes, and then places the concrete test block on the pressure testing machines 16, the pressure testing machines 16 start loading, test results are automatically uploaded after the loading is completed, crushed concrete test block 10 residues are sent into the waste transport channel 13 through the pushing device 17, and finally the crushed concrete test block 10 residues are placed into the cell type residual sample box 15.

The push-out device 17 comprises a balance auxiliary rod 19, a telescopic shaft 20, a limiting plate 21, a push plate 22, a bottom plate 23, a hydraulic lifting column 24 and a base 25, wherein the base 25 is of a cuboid hollow steel structure, the hydraulic lifting column 24 is arranged in the base 25, the bottom plate 23 is arranged at the top of the hydraulic lifting column 24, the limiting plate 21 is arranged on one side of the bottom plate 23, the telescopic shaft 20 is arranged in the middle of the bottom plate 23 and penetrates through the limiting plate 21 to be connected with the push plate 22, the balance auxiliary rod 19 is movably arranged on the limiting plate 21 in a penetrating mode, and one end of the balance auxiliary rod is connected with the push plate 22; when needs promote concrete test block 10 residue, the extension telescopic shaft promotes the push pedal and removes, and the moving direction of push pedal is guided through the balanced auxiliary rod that is located the telescopic shaft both sides at the in-process that the push pedal removed, guarantees the accuracy of push pedal moving direction, still can be through the height of hydraulic lifting column adjustment bottom plate simultaneously, and then the height that the adjustment push pedal promoted.

The waste transport channel 13 consists of a slide way 33 and a conveyor belt 34, the slide way 33 is connected with the compression testing machine 16, one end of the conveyor belt 34 is arranged below the slide way 33, and the other end of the conveyor belt is communicated with the chamber type residual sample box 15; wherein the slide is the slope setting to concrete test block residue is on the landing to the conveyer belt downwards.

Sweep sign indicating number device 14 include base 25, horizontal pole 26, montant 27, stopper 28, bolt otic placode 29, scanning probe 30 and test block thrust unit 31, base 25 top surface edge sets up montant 27, horizontal pole 26 is fixed on montant 27 upper portion through bolt otic placode 29, scanning probe 30 sets up on horizontal pole 26, stopper 28 is equipped with two at least, and when the stopper was equipped with two, two stoppers set up respectively in the corner both sides that are close to with montant 27, and the length direction extension line of two stoppers is 90 contained angles, test block thrust unit 31 sets up the diagonal of contained angle between two stoppers 28.

Specifically, test block thrust unit 31 includes telescopic link and slurcam, and it removes to drive the slurcam through the telescopic link extension to promote the concrete test block through the slurcam.

Sweep sign indicating number device 14 through earlier with concrete test block 10 be equipped with the one side of two-dimensional code 32 place up at base 25 top surface, start test block thrust unit 31 and promote concrete test block 10 and lean on stopper 28, two-dimensional code 32 is just being in sweeping sign indicating number probe 30 below this moment, realize that the code is swept in the automatic adjustment, reads two-dimensional code 32 information.

The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.

Claims

1. The utility model provides a concrete test block maintenance loading integration system which characterized in that: including intelligent maintenance test system and intelligent loading test system, intelligent maintenance test system constitute by operation control workshop (1) and standard maintenance workshop (2), the humiture integration sensor (9) of detecting the humiture are all installed inside and outside standard maintenance workshop (2), are equipped with the two-dimensional code in operation control workshop (1) and sweep yard rifle (4), computer (5), two-dimensional code printer (6), control center (7), handheld terminal (8), just yard rifle (4), two-dimensional code printer (6), control center (7), handheld terminal (8), humiture integration sensor (9) are swept to the two-dimensional code and are connected with computer (5).

2. The concrete test block curing and loading integrated system according to claim 1, wherein: the intelligent loading test system comprises a waste material transportation channel (13), a code scanning device (14), a cell type residual sample box (15), a pressure tester (16), a pushing device (17) and a six-axis mechanical arm (18); after the maintenance operation is completed, the intelligent transport trolley (11) carries the concrete test block (10) after the maintenance is completed, drives into the loading workshop (3) and unloads the test block placing frame (12) on which the concrete test block (10) is placed.

3. The concrete test block curing and loading integrated system according to claim 2, wherein: six mechanical arms (18) and at least two compression testing machines (16) are arranged in the loading workshop (3), and the concrete test block (10) is placed on the compression testing machines (16) after the code scanning device (14) finishes automatic code scanning and identification by the six mechanical arms (18).

4. The concrete test block curing and loading integrated system according to claim 2, wherein: ejecting device (17) include telescopic shaft (20), limiting plate (21), push pedal (22), bottom plate (23) one side is equipped with limiting plate (21), bottom plate (23) middle part is equipped with telescopic shaft (20) and passes limiting plate (21) and connect push pedal (22).

5. The concrete test block curing and loading integrated system according to claim 4, wherein: ejecting device (17) still include balanced auxiliary rod (19), hydraulic pressure lift post (24) and base (25), base (25) are cuboid hollow steel structure, and inside is equipped with hydraulic pressure lift post (24), hydraulic pressure lift post (24) top is equipped with bottom plate (23), balanced auxiliary rod (19) mobilizable wear to establish on limiting plate (21) and one end connection push pedal (22).

6. The concrete test block curing and loading integrated system according to claim 2, wherein: sweep sign indicating number device (14) include base (25), horizontal pole (26), montant (27), bolt otic placode (29), scanning probe (30), base (25) top surface edge sets up montant (27), horizontal pole (26) are fixed on montant (27) upper portion through bolt otic placode (29), scanning probe (30) set up on horizontal pole (26).

7. The concrete test block curing and loading integrated system according to claim 6, wherein: sweep a yard device (14) and still include stopper (28) and test block thrust unit (31), stopper (28) are equipped with two at least.

8. The integrated system for maintaining and loading concrete test blocks according to claim 7, wherein: when the stopper was equipped with two, two stoppers set up respectively in the corner both sides that are close to with montant (27), and the length direction extension line of two stoppers is 90 contained angles, test block thrust unit (31) set up the diagonal of contained angle between two stoppers (28).

9. The concrete test block curing and loading integrated system according to claim 2, wherein: waste material transport corridor (13) constitute by slide (33) and conveyer belt (34), compression testing machine (16) is connected in slide (33), conveyer belt (34) one end sets up in slide (33) below, the other end leads to the incomplete appearance case of check room formula (15).

10. The integrated system for maintaining and loading concrete test blocks according to claim 9, wherein: the slide is the slope setting.