CN109262143A - The intelligent machining system of sheet band steel strip test sample - Google Patents
The intelligent machining system of sheet band steel strip test sample Download PDFInfo
- Publication number
- CN109262143A CN109262143A CN201710566968.4A CN201710566968A CN109262143A CN 109262143 A CN109262143 A CN 109262143A CN 201710566968 A CN201710566968 A CN 201710566968A CN 109262143 A CN109262143 A CN 109262143A
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- Prior art keywords
- sample
- unit
- cutter
- code
- robot
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/361—Removing material for deburring or mechanical trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
- B23K26/703—Cooling arrangements
Abstract
The invention discloses a kind of intelligent machining system of sheet band steel strip test sample, this system of processing includes workbench, automatic charging unit, laser incising code cutter unit, fetches and delivers sample unit and information management unit；Automatic charging unit is set to workbench side and picks up template and template information by barcode scanning device, sampler, lifting device and rotating device, and is transmitted to laser incising code cutter unit；Laser incising code cutter unit carves code device by drive control device controls and cutter device implements template and is cut into sample and number, and cutting waste material enters ash can；Sample unit is fetched and delivered by the sample after robot and sample grabbing device extraction cutting processing and is stored in sample case, robot passes through walking guide rail sample presentation；Information management unit respectively with this system each unit communication connection.This system of processing realizes intelligent production to test sample, guarantees sample processing specification and correctness, improves detection quality, and be not necessarily to manpower intervention, General Promotion labor productivity.
Description
Technical field
The present invention relates to a kind of intelligent machining systems of sheet band steel strip test sample.
Background technique
Currently, steel industry sheet band steel strip quality control laboratory testing sample is obtained by manual processing, manually
The maximum problem of processing is the Working position disunity of sample, machine direction disunity.It is different such as silicon steel test sample
Working position, different machine directions are processed to obtain larger, the extreme influence laboratory of the difference such as the magnetic property of test sample and iron loss
The accuracy of detection data not can guarantee the repeatability and correctness of detection.For another example cold-rolled products, the stretching of different machine directions
Sample, song takes intensity, tensile strength and elongation after fracture be also not exclusively as.And the production of all test samples all needs
Manpower intervention, not only human input is big, also influences processing quality, to influence sample detection quality to a certain extent.Therefore it mentions
The automatization level for rising sample process equipment both can guarantee Working position and the machine direction standardization of test sample, to protect
The processing quality of sample, and the producing efficiency of energy General Promotion sample are demonstrate,proved, labor intensity is reduced, raises labour productivity.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of intelligent machining systems of sheet band steel strip test sample, originally
System of processing overcomes the defect of traditional detection sample making, realizes to sample making, transport, management etc. intelligent/full-automatic
Change/unmanned, it can either guarantee sample processing specification and correctness, to guarantee to detect quality.It again can as needed certainly
Dynamic selection processing method, is not necessarily to manpower intervention, General Promotion labor productivity.
In order to solve the above technical problems, the intelligent machining system of sheet band steel strip test sample of the present invention include workbench,
Automatic charging unit, fetches and delivers sample unit and information management unit at laser incising code cutter unit；
The automatic charging unit includes barcode scanning device, sampler, lifting device and rotating device, and the sampler is set to
The workbench side, the barcode scanning device are set to above the sampler, and the rotating device is set to the workbench simultaneously
And it is located at the sampler side, the lifting device is set to the rotating device top surface and by described in rotating arm connection
Sampler；
The laser incising code cutter unit includes carving code device, cutter device, ash can and drive dynamic control device, the quarter code dress
Set, cutter device and drive dynamic control device are respectively arranged on the workbench other side, the drive dynamic control device respectively drives control
The quarter code device and cutter device movement are made, the ash can is set in the workbench and docks the cutter device
Waste material falls mouth；
The sample unit of fetching and delivering includes robot, sample grabbing device, sample case and walking guide rail, the walking guide rail paving
Set on the workbench side, the robot is located at walking guide rail and walks along guide rail, and the sample grabbing device is set to
The robot arm, the sample case are set to the robot base side；
The information management unit be intelligent terminal and be set to the workbench side, the intelligent terminal respectively with it is upper
Machine, carves code device, cutter device, drive dynamic control device and robot communication connection at barcode scanning device.
Further, the laser incising code cutter unit further includes cooling device and dust-extraction unit, and the cooling device is set to
The cutter device side is used for the refrigeration of cutter device, and the dust-extraction unit is set to the workbench side and cuts close to described
Cut device.
Further, the cooling device is dual temperature type laser cutting water cooling unit, and the dust-extraction unit is that cloth bag adds activated carbon
Formula deduster.
Further, the barcode scanning device includes bracket and scanning head, and the scanning head is one-dimensional or two-dimensional scanner
And it is set to the bracket, the sampler includes multi-sample point rack, vacuum chuck and magnetic approach switch, the vacuum
Sucker is set to each sample point of multi-sample point rack, and the magnetic approach switch is set to the multi-sample point rack and is located at each
Above vacuum chuck, the rotating device includes the rotary disk driven by servo motor, and the lifting device is vertical at described
Rotary disk top surface.
Further, the quarter code device and cutter device are respectively laser incising code device and laser cutting machine, the driving control
Device processed is PLC controller.
Further, the robot is six-joint robot, and the sample grabbing device is power loss pattern product crawl arm.
Since the intelligent machining system of sheet band steel strip test sample of the present invention uses above-mentioned technical proposal, i.e. this system of processing
Including workbench, automatic charging unit, laser incising code cutter unit, fetch and deliver sample unit and information management unit；Automatic charging list
Member is set to workbench side and picks up template and template information by barcode scanning device, sampler, lifting device and rotating device,
And it is transmitted to laser incising code cutter unit；Laser incising code cutter unit carves code device by drive control device controls and cutting fills
It sets implementation template and is cut into sample and number, cutting waste material enters ash can；It fetches and delivers sample unit and passes through robot and sample
Grabbing device extract cutting processing after sample and be stored in sample case, robot pass through walking guide rail sample presentation；Information management
Unit respectively with host computer, barcode scanning device, carve code device, cutter device, drive dynamic control device and robot communication connection.This adds
Work system overcomes the defect of traditional detection sample making, intelligent to the realization such as sample making, transport, management/full-automatic/
It is unmanned, it can either guarantee sample processing specification and correctness, to guarantee to detect quality.It can select automatically as needed again
Processing method is selected, manpower intervention, General Promotion labor productivity are not necessarily to.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and embodiments:
Fig. 1 is the intelligent machining system schematic of sheet band steel strip test sample of the present invention；
Fig. 2 is the structural schematic diagram of sampler and barcode scanning device in this processing lines.
Specific embodiment
Embodiment as shown in Figure 1, the intelligent machining system of sheet band steel strip test sample of the present invention include workbench 1, from
Dynamic feeding unit material 2, fetches and delivers sample unit 4 and information management unit 5 at laser incising code cutter unit 3；
The automatic charging unit 2 includes barcode scanning device 21, sampler 22, lifting device 23 and rotating device 24, described to take
Sampling device 22 is set to 1 side of workbench, and the barcode scanning device 21 is set to 22 top of sampler, the rotating device
24 are set to the workbench 1 and are located at 22 side of sampler, and the lifting device 23 is set to the rotating device 24
Top surface and the sampler 22 is connected by rotating arm 25；
The laser incising code cutter unit 3 includes carving code device 31, cutter device 32, ash can 33 and drive dynamic control device 34,
The quarter code device 31, cutter device 32 and drive dynamic control device 34 are respectively arranged on 1 other side of workbench, the driving control
Device 34 processed respectively drives the control quarter code device 31 and cutter device 32 acts, and the ash can 33 is set to the workbench
1 waste material that is interior and docking the cutter device 32 falls mouth；
The sample unit 4 of fetching and delivering includes robot 41, sample grabbing device 42, sample case 43 and walking guide rail 44, described
Walking guide rail 44 is layed in 1 side of workbench, and the robot 41 is located at walking guide rail 44 and walks along guide rail, described
Sample grabbing device 42 is set to 41 arm of robot, and the sample case 43 is set to 41 base side of robot；
The information management unit 5 be intelligent terminal and be set to 1 side of workbench, the intelligent terminal respectively with it is upper
Machine, carves code device 31,41 communication connection of cutter device 32, drive dynamic control device 34 and robot at barcode scanning device 21.
Preferably, the laser incising code cutter unit 3 further includes cooling device 35 and dust-extraction unit 36, the cooling device
35 are set to the refrigeration that 32 side of cutter device is used for cutter device 32, and the dust-extraction unit 36 is set to the workbench 1 one
Side and the close cutter device 32.Dust-extraction unit is used to remove dust and toxic and harmful gas that laser cutting generates, cooling
Device is used for the refrigeration of cutter device.
Preferably, the cooling device 35 is dual temperature type laser cutting water cooling unit, and the dust-extraction unit 36 is that cloth bag adds work
Property carbon formula deduster.
Preferably, as shown in Fig. 2, the barcode scanning device 21 includes bracket 20 and scanning head 30, the scanning head 30
One-dimensional or two-dimensional scanner and be set to the bracket 20, the sampler 22 include multi-sample point rack 26, vacuum inhale
Disk 27 and magnetic approach switch 28, the vacuum chuck 27 are set to each sample point of multi-sample point rack 26, the magnetic approach
Switch 28 is set to the multi-sample point rack 26 and is located at each 27 top of vacuum chuck, and the rotating device 24 includes by servo
Motor-driven rotary disk 29, the lifting device 23 are vertical at 29 top surface of rotary disk.
Preferably, the quarter code device 31 and cutter device 32 are respectively laser incising code device and laser cutting machine, the drive
Dynamic control device 34 is PLC controller.
Preferably, the robot 41 is six-joint robot, and the sample grabbing device 42 is power loss pattern product crawl arm.
Barcode scanning device in this system is used to read the one-dimensional code or 2 d code on sheet band steel strip, and and information management
Unit communications add for the template identity of information management unit identification sheet band steel strip to transfer correlation from product code database
Work control parameter, such as: the plate sampling vacuum chuck quantity of sampler, sample carve code position, sample number into spectrum, sample cleavage
It sets and shape, robot sample position etc., also includes the selection of subsequent processing sample detection apparatus；Sampler is thin for extracting
Strip template, vacuum chuck is for being sucked template, and magnetic approach switch is for judging whether vacuum chuck reaches specimen surface
Position, so that vacuum chuck can accurately extract template.Lifting device by PLC control go up and down, for by sampler promoted and
It reduces, realizes the promotion and reduction of template；Rotating device is rotated by Serve Motor Control, specified for rotating to sampler
Position.The entire automatic charging unit course of work are as follows: barcode scanning device reads template code, and information management unit is according to template generation
Code identifies template identity, and sample is extracted from database and processes specific requirement；Vacuum chuck is quasi- under magnetic approach switch control
Really draw template；Then template is transferred on cutter device by lifting device by template promotion to certain altitude, rotating device
Side, lifting device again fall template, are accurately put into cutting and place；Entire automatic charging unit is had under PLC control
Work to sequence.
The quarter code device of laser incising code cutter unit is used for laser scoring sample number into spectrum, and cutter device is for being cut by laser sample
Product, ash can are used to collect the waste sample generated after laser cutting and waste material, and drive dynamic control device is for controlling laser incising code and swashing
The specific operation of light cutting.Laser incising code cutter unit specific work process is as follows: being provided according to information management unit specific
Template processing request carves code device and first carries out laser incising code, and each sample engraves number, and then cutter device progress laser is cut
Cut sample, in laser cutting process, dust and pernicious gas that cutter device generates are collected in dust-extraction unit starting；Complete laser
After cutting, waste material is pushed to ash can.Its whole work process is completed under the control of drive dynamic control device.And carve code
Device and cutter device are constantly in the refrigeration condition of cooling device, to guarantee to carve the controlled temperature of code and cutting operation.
The robot for fetching and delivering sample unit is responsible for crawl, storage and the conveying of the sample after laser cutting, sample grabbing device
It is sample suction means matched with robot, be powered band magnetic, powers off loss of excitation, realizes the absorption and placement of sample, sample is deposited
Box is put for temporarily placing the sample of robot crawl, walking of the walking track for robot, so as to by this system and lower road
The specimen inspection system of process is connected, and realizes robot to the reliable delivery of sample.It is as follows to fetch and deliver sample cell operation process: when
After laser incising code cutter unit completes sample cutting, sample is successively grabbed by sample grabbing device and is placed into sample by robot
In product case, all after crawl, robot is set the sample detection of sample delivery to subsequent processing by walking track sample
It is standby.
Information management unit and automatical feeding system communicate, and read template code from generation to generation, setting sampling dress by barcode scanning device
The location parameter set sends sampling commencing signal, receives sampler end signal, monitor entire plate sampling process；Information
Administrative unit and laser incising code cutter unit communicate, and set laser incising code position and number parameter, setting laser cutting position and
Form parameter sends laser incising code commencing signal, starting and closing dust-extraction unit, starts cooling device, receive garbage collection knot
Beam signal monitors entire laser incising code cutting process；Information management unit starts to take with sample unit communications, starting robot is fetched and delivered
Sample sets robot sample position and setting-out position, receives robot and samples end signal；Information management unit and host computer are logical
News read the sheet band steel strip Product Process parameter that host computer passes down, upload equipment state/parameter/data that host computer needs；Together
When information management unit whole system setting, monitoring and data and status display function.
The control flow of this system of processing are as follows: information management unit sends sign on to automatic charging unit, barcode scanning dress
Setting scanning, template is one-dimensional or 2 d code, and information management unit receives the code that barcode scanning device scans, and selects from database
Size of sample parameter is sent to the PLC control device in automatic charging unit by the corresponding template machined parameters of the code,
Under PLC control, sampler sampling, lifting device promotes sampler, and sampler is transferred to cleavage by rotating device
It sets, sampler is dropped to laser-scribing platform position by lifting device, and template is placed into laser-scribing platform by sampler,
Automatic charging unit will terminate plate sampling instruction and send back information management unit.Information management unit is by sign on, laser
It carves code parameter and parameters of laser cutting is sent to laser incising code cutter unit, while starting cooling device, the cutting of laser incising code is single
Member carves code device and scribes sample number into spectrum, template is cut into sample by cutter device, is risen simultaneously under the control of drive dynamic control device
Dynamic dust-extraction unit.In sample cutting process, waste material is pushed to ash can, is then shut off dust-extraction unit, the cutting of laser incising code is single
The END instruction that sample carves code and cutting is sent back information management unit by member.Information management unit sends sign on and sample
It fetches and delivers sample parameter and is placed into sample case after successively grabbing sample by sample grabbing device to sample unit, robot is fetched and delivered
In, robot fetches and delivers sample by walking track by the sample detection apparatus of sample delivery to subsequent processing after sample all grabs
The END instruction that sample is grabbed and conveyed is sent back information management unit by unit, completes the full mistake that a template is processed into sample
Journey.
Claims (6)
1. a kind of intelligent machining system of sheet band steel strip test sample, it is characterised in that: on this system includes workbench, is automatic
Material unit, fetches and delivers sample unit and information management unit at laser incising code cutter unit；
The automatic charging unit includes barcode scanning device, sampler, lifting device and rotating device, and the sampler is set to
The workbench side, the barcode scanning device are set to above the sampler, and the rotating device is set to the workbench simultaneously
And it is located at the sampler side, the lifting device is set to the rotating device top surface and by described in rotating arm connection
Sampler；
The laser incising code cutter unit includes carving code device, cutter device, ash can and drive dynamic control device, the quarter code dress
Set, cutter device and drive dynamic control device are respectively arranged on the workbench other side, the drive dynamic control device respectively drives control
The quarter code device and cutter device movement are made, the ash can is set in the workbench and docks the cutter device
Waste material falls mouth；
The sample unit of fetching and delivering includes robot, sample grabbing device, sample case and walking guide rail, the walking guide rail paving
Set on the workbench side, the robot is located at guide rail and walks along walking guide rail, and the sample grabbing device is set to
The robot arm, the sample case are set to the robot base side；
The information management unit be intelligent terminal and be set to the workbench side, the intelligent terminal respectively with it is upper
Machine, carves code device, cutter device, drive dynamic control device and robot communication connection at barcode scanning device.
2. the intelligent machining system of sheet band steel strip test sample according to claim 1, it is characterised in that: the laser
Carving code cutter unit further includes cooling device and dust-extraction unit, and the cooling device is set to the cutter device side for cutting
The refrigeration of device, the dust-extraction unit are set to the workbench side and close to the cutter devices.
3. the intelligent machining system of sheet band steel strip test sample according to claim 2, it is characterised in that: the cooling
Device is dual temperature type laser cutting water cooling unit, and the dust-extraction unit is that cloth bag adds activated carbon formula deduster.
4. the intelligent machining system of sheet band steel strip test sample according to claim 1,2 or 3, it is characterised in that: institute
Stating barcode scanning device includes bracket and scanning head, and the scanning head is one-dimensional or two-dimensional scanner and is set to the bracket,
The sampler includes multi-sample point rack, vacuum chuck and magnetic approach switch, and the vacuum chuck is set to multi-sample point
Each sample point of rack, the magnetic approach switch are set to the multi-sample point rack and are located above each vacuum chuck, institute
Stating rotating device includes the rotary disk driven by servo motor, and the lifting device is vertical at the rotary disk top surface.
5. the intelligent machining system of sheet band steel strip test sample according to claim 4, it is characterised in that: the quarter code
Device and cutter device are respectively laser incising code device and laser cutting machine, and the drive dynamic control device is PLC controller.
6. the intelligent machining system of sheet band steel strip test sample according to claim 4, it is characterised in that: the machine
People is six-joint robot, and the sample grabbing device is power loss pattern product crawl arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710566968.4A CN109262143A (en) | 2017-07-12 | 2017-07-12 | The intelligent machining system of sheet band steel strip test sample |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710566968.4A CN109262143A (en) | 2017-07-12 | 2017-07-12 | The intelligent machining system of sheet band steel strip test sample |
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| CN109262143A true CN109262143A (en) | 2019-01-25 |
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| CN201710566968.4A Pending CN109262143A (en) | 2017-07-12 | 2017-07-12 | The intelligent machining system of sheet band steel strip test sample |
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| CN112098137A (en) * | 2020-08-05 | 2020-12-18 | 湖南华菱涟源钢铁有限公司 | Automatic steel plate sampling method and automatic steel plate sampling system |
| CN112161827A (en) * | 2020-09-28 | 2021-01-01 | 广东韶钢松山股份有限公司 | Plate online automatic sampling device and sampling operation method |
| CN113654823A (en) * | 2021-08-19 | 2021-11-16 | 邯郸钢铁集团有限责任公司 | Automatic intelligent sampling system for cold-rolled strip steel |
| TWI796040B (en) * | 2021-12-10 | 2023-03-11 | 廣達國際機械有限公司 | Steel processing method |
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Application publication date: 20190125 |
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