CN2161413Y - Special welder for diamond saw bit - Google Patents
Special welder for diamond saw bit Download PDFInfo
- Publication number
- CN2161413Y CN2161413Y CN 93217394 CN93217394U CN2161413Y CN 2161413 Y CN2161413 Y CN 2161413Y CN 93217394 CN93217394 CN 93217394 CN 93217394 U CN93217394 U CN 93217394U CN 2161413 Y CN2161413 Y CN 2161413Y
- Authority
- CN
- China
- Prior art keywords
- saw blade
- head
- welding machine
- diamond saw
- machine special
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Arc Welding In General (AREA)
Abstract
The utility model relates to a special welder for diamond saw blades, which mainly comprises a machine frame (1), a power transformer (8) arranged on the machine frame, a power distribution system (10), a control system (11), a motor (9) for driving a saw blade lifting device to run, and a welding mechanism positioned superiorly and anteriorly to the machine frame. The utility model is characterized in that the saw blade lifting device is composed of a reduction box (7) arranged on the base of the machine frame, an elevating screw (3) connected with the output shaft of the reduction box, a guide upright post (2) and a lifting machine head (5) sheathed on the elevating screw and the guide upright post; a saw blade mounting head (4) is arranged on the lifting machine head. A set of welding mechanism composed of a heating head (14) and a compressing temperature measuring head (15) is arranged superiorly and anteriorly to the machine frame.
Description
The utility model is a kind of diamond saw blade welding machine special that is used for cutting granite, marble special saw blade of manufacturing.
At present, also be not specifically designed on the market and manufacture the equipment that is used for cutting granite, marble diamond saw blade, take to use high frequency electric source to join the method for carrying out welding at the scene with support more more and manufacture saw blade.Promptly with the mode heated cutter body and the diamond segment of high frequency low-voltage, blade body and diamond segment are welded together with the form of solder brazing.Above-mentioned this deficiencies in the prior art part is:
1, the substitute of high frequency electric source system welding diamond saw blade, its complex structure, cost height, fragile need to make in addition welding support after use producer buys, and can come into operation after need adjusting repeatedly;
2, the principle because of the welding of its high frequency electric source system is: by power frequency supply boost rectification, vibration frequency conversion, step-down, utilize kelvin effect heated cutter body and cutter head again, finish welding process, the loss of above-mentioned this welding process is big especially, and promptly reactive loss is big;
3, the intense radiation of high-frequency and high-voltage electric field is harmful;
4, wayward its welding temperature and accurate contraposition in the welding process, the difficulty that operation is become, operating efficiency are difficult to improve.
The purpose of this utility model just is to overcome above-mentioned weak point of the prior art, and provides a kind of rational in infrastructure, simply constructed, the diamond saw blade welding machine special that the energy-saving resistance heated welding method that adopts country to promote is welded.
The purpose of this utility model can adopt following measure to realize:
Diamond saw blade welding machine special of the present utility model mainly comprises frame, rack-mounted power transformer, distribution system, control system, and motor that driving saw blade lowering or hoisting gear moves and the welding mechanism that is positioned at the frame front upper place are formed; The saw blade lowering or hoisting gear is by the reduction box that is installed on the gantry base, with the elevating screw that the output shaft of reduction box is connected, guide upright post and be sleeved on elevating screw and guide upright post on the lifting head form; Saw blade is installed head and is installed on the lifting head; One cover is installed by heating head with compress the welding mechanism that temperature measuring head is formed in the front upper place of frame.
Lifting head in the utility model is provided with upper and lower two the reservation installation site that saw blade is installed head is installed; The heating head that adopts the high purity graphite material to be made is installed on the ram, and heating head is connected with power unit by conducting copper; Compressing temperature measuring head is connected with distribution system by lead; The temperature probe that compresses temperature measuring head can adopt infrared probe, also can adopt thermocouple probe; For guaranteeing the accurate location of saw blade, an electromagnetism saw blade locator is installed in the front upper place of frame.
The utility model compared with prior art has following advantage:
1, the release of the utility model welding machine special, replace the backward method of operating of traditional-handwork execute-in-place welding, not only alleviated labour intensity, improved operating efficiency, and realized the accurate contraposition of saw bit matrix and cutter head, thereby reach the purpose that improves welding quality;
2, because the utility model has adopted the welding method of the resistance heated of national popularization to carry out the welding of saw blade, make that the reactive loss in welding process falls at the end greatly, its power consumption only is about 1/4 of prior art;
3, owing to installed additional infrared or thermocouple probe in the welding position, realize accuracy control over temperature, thereby can control the temperature of welding position exactly, guaranteed welding quality, and the annealing of saw bit matrix is reduced, help reducing the generation of saw bit matrix internal stress in the welding process;
4, because the high purity graphite material has negative temperature-coefficient of electrical resistance, main A.C. contactor dash current when start only is 2-3A, thus can be practical for a long time, and need not maintenance;
But 5 weld diameter are the diamond saw blade of 200--2000mm.
The utility model weld interval short (each cutter head only need 13--16 second) in addition, the advantage that weld strength is high.
The drawing of accompanying drawing is described as follows:
Fig. 1 is a front view of the present utility model.
Fig. 2 is the side view of Fig. 1.
The utility model is done with detailed description below with reference to embodiment (accompanying drawing):
Diamond saw blade welding machine special of the present utility model mainly comprises frame (1), rack-mounted power transformer (8), distribution system (10), control system (11), drive the motor (9) of saw blade lowering or hoisting gear operation, and be arranged on the frame front upper place by heating head (14) and compress the welding mechanism that temperature measuring head (15) forms and form.
The saw blade lowering or hoisting gear is by the turbine bar reduction box (7) that is installed on the gantry base, the elevating screw (3) that is connected with the output shaft of reduction box, be positioned at elevating screw two guide upright posts in front (2) and be sleeved on elevating screw and guide upright post on lifting head (5) form; Lifting head (5) is provided with upper and lower two the reservation installation site (6) that saw blade is installed head is installed, saw blade is installed head (4) can be installed in upward reserving on the installation site (6) of lifting head according to the large and small of required welding saw blade diameter, or reserves on the installation site (6) down; Blade body (18) is installed in saw blade by nut and installs on the sleeve of head (4).For guaranteeing the accurate location of saw blade, an electromagnetism saw blade locator (17) is installed in the front upper place of frame.
The heating head (14) that adopts the high purity graphite material to be made is installed on the ram, and heating head is connected with power unit by conducting copper (12); The anteroposterior position Mobile Communication of ram overregulates handwheel (13) and realizes, in order to adjust distance and to play and step up effect, to guarantee the accurate location welding of diamond segment (16) and saw bit matrix; The infrared probe that compresses temperature measuring head (15) is connected with distribution system by lead, this compresses temperature measuring head except that playing the effect that compresses diamond segment, also has the closed-loop control effect that realizes temperature, the infrared probe that promptly compresses temperature measuring head (15) feeds back to the temperature signal that records in the distribution system by lead, realize temperature auto control, thereby realize accurately controlling the temperature of welding position, guaranteed welding quality, and the annealing of blade body is reduced, help reducing the generation of blade body internal stress in the welding process.
Claims (6)
1, a kind of diamond saw blade welding machine special, it mainly comprises frame (1), rack-mounted power transformer (8), distribution system (10), control system (11), drive the motor (9) of saw blade lowering or hoisting gear operation, form with the welding mechanism that is positioned at the frame front upper place, of the present utility model being characterised in that: the saw blade lowering or hoisting gear is by the reduction box (7) that is installed on the gantry base, the elevating screw (3) that is connected with the output shaft of reduction box, guide upright post (2) and be sleeved on elevating screw and guide upright post on lifting head (5) form; Saw blade is installed head (4) and is installed on the lifting head; One cover is installed by heating head (14) with compress the welding mechanism that temperature measuring head (15) is formed in the front upper place of frame.
2, diamond saw blade welding machine special according to claim 1 is characterized in that: lifting head (5) is provided with upper and lower two the reservation installation site (6) that saw blade is installed head is installed.
3, diamond saw blade welding machine special according to claim 1 is characterized in that: the heating head (14) that adopts the high purity graphite material to be made is installed on the ram, and heating head is connected with power unit by conducting copper (13).
4, diamond saw blade welding machine special according to claim 1 is characterized in that: the infrared probe that compresses temperature measuring head (15) is connected with distribution system by lead.
5, diamond saw blade welding machine special according to claim 1 is characterized in that: the thermocouple probe that compresses temperature measuring head (15) is connected with distribution system by lead.
6, diamond saw blade welding machine special according to claim 1 is characterized in that: the front upper place of frame is equipped with an electromagnetism saw blade locator.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93217394 CN2161413Y (en) | 1993-06-30 | 1993-06-30 | Special welder for diamond saw bit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93217394 CN2161413Y (en) | 1993-06-30 | 1993-06-30 | Special welder for diamond saw bit |
Publications (1)
Publication Number | Publication Date |
---|---|
CN2161413Y true CN2161413Y (en) | 1994-04-13 |
Family
ID=33797334
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 93217394 Expired - Fee Related CN2161413Y (en) | 1993-06-30 | 1993-06-30 | Special welder for diamond saw bit |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN2161413Y (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102294536A (en) * | 2011-08-03 | 2011-12-28 | 浙江劳武工具有限公司 | Automatic alloy circular saw blade resistance welding machine |
CN103909365A (en) * | 2014-04-01 | 2014-07-09 | 黄河科技学院 | Polycrystalline diamond composite tooth welding equipment |
CN106736199A (en) * | 2017-03-17 | 2017-05-31 | 山东大学 | A kind of apparatus and method of diamond segment welding |
CN112894108A (en) * | 2021-04-13 | 2021-06-04 | 麻城市天福石业有限公司 | Simple structure's saw bit welding set |
-
1993
- 1993-06-30 CN CN 93217394 patent/CN2161413Y/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102294536A (en) * | 2011-08-03 | 2011-12-28 | 浙江劳武工具有限公司 | Automatic alloy circular saw blade resistance welding machine |
CN103909365A (en) * | 2014-04-01 | 2014-07-09 | 黄河科技学院 | Polycrystalline diamond composite tooth welding equipment |
CN106736199A (en) * | 2017-03-17 | 2017-05-31 | 山东大学 | A kind of apparatus and method of diamond segment welding |
CN112894108A (en) * | 2021-04-13 | 2021-06-04 | 麻城市天福石业有限公司 | Simple structure's saw bit welding set |
CN112894108B (en) * | 2021-04-13 | 2024-06-04 | 麻城市天福石业有限公司 | Saw blade welding device with simple structure |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |