CN212761616U - Fast induction soldering tin machine - Google Patents
Fast induction soldering tin machine Download PDFInfo
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- CN212761616U CN212761616U CN202021468504.3U CN202021468504U CN212761616U CN 212761616 U CN212761616 U CN 212761616U CN 202021468504 U CN202021468504 U CN 202021468504U CN 212761616 U CN212761616 U CN 212761616U
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Abstract
The utility model discloses a fast induction soldering tin machine, which comprises an induction soldering tin module controlled by an electromagnetic induction controller, a wire carrier automatic assembly line and a terminal automatic feeding tray which are respectively positioned at two sides of the induction soldering tin module, wherein the induction soldering tin module comprises an upper welding cutter driven by an upper driver, a lower welding cutter driven by a lower driver and an induction coil unit; the upper welding knife and the lower welding knife are correspondingly matched to form a middle feeding area, and two sides of the middle feeding area are respectively connected with the automatic wire carrier assembly line and the automatic terminal feeding tray and used for feeding wires and terminals corresponding to the wires; the upper welding knife and the lower welding knife are respectively connected with the induction coil unit through electromagnetic induction to generate heat, the wire and the corresponding terminal are rapidly heated through the heat, and the rapid welding connection is completed through the tin block; the utility model discloses a welding efficiency is high and the welding quality is reliable, is showing the technical level who has improved quick response soldering tin machine.
Description
Technical Field
The utility model belongs to wire rod welding equipment makes the field, concretely relates to fast response soldering tin machine.
Background
The multi-pin wire and the terminal connector are generally connected by a welding process. With the continuous development and application of welding technology, the technology of automatic tin soldering machines is produced. The situation of manual soldering in the past decade can be completely changed by the automatic soldering machine technology, and the manufacture of various electronic devices is not separated from the automatic soldering machine at present. Particularly, the traditional welding method of adding tin wires into an electric iron is mostly adopted in the existing automatic welding technology, only a single point-to-point welding can be adopted, the time period for welding a product is long, the power consumption is high, the welding speed is slow, and particularly, the time and labor are consumed for welding a terminal of a wire with a small pin distance.
To this end, the applicant wishes to seek technical solutions that improve on the above technical problem.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a quick response soldering tin machine, welding efficiency is high and the welding quality is reliable.
The utility model adopts the technical scheme as follows:
a fast induction soldering machine comprises an induction soldering module controlled by an electromagnetic induction controller, a wire carrier automatic assembly line and a terminal automatic feeding tray which are respectively positioned at two sides of the induction soldering module, wherein the induction soldering module comprises an upper welding cutter driven by an upper driver, a lower welding cutter driven by a lower driver and an induction coil unit;
the upper welding knife and the lower welding knife are correspondingly matched to form a middle feeding area, and two sides of the middle feeding area are respectively connected with an automatic wire carrier assembly line and an automatic terminal feeding tray and used for feeding wires and terminals corresponding to the wires;
go up the welding cutter and weld the cutter down respectively with induction coil unit electromagnetic induction connects the production heat, carries out the rapid heating through this heat to wire rod and its terminal that corresponds, accomplishes the rapid weld through the tin ingot and connects.
Preferably, the induction coil unit comprises an electromagnetic core and an electromagnetic coil which are magnetically coupled, and the electromagnetic coil is electrically connected with the electromagnetic induction controller and used for generating an alternating magnetic field by the electromagnetic core, so that the upper welding knife and the lower welding knife positioned in the alternating magnetic field generate heat.
Preferably, the upper driver adopts an upper welding cutter motor, and the upper welding cutter motor drives the upper welding cutter in the up-and-down direction through a screw rod and nut assembly.
Preferably, the lower driver adopts a lower welding cutter cylinder, and the output end of the lower welding cutter cylinder is in driving connection with the lower welding cutter, so that the lower welding cutter is driven in the vertical direction.
Preferably, the upper driver, the lower driver and the induction coil unit are respectively installed on the installation housing, and the upper welding knife and the lower welding knife are both located in an electromagnetic induction area of the induction coil unit.
Preferably, the automatic assembly line of wire rod carrier includes the synchronous conveyer belt that adopts alternating current induction motor drive, synchronous conveyer belt installs on conveying installation support body, simultaneously be equipped with the carrier positioning mechanism who is used for placing the wire rod on the synchronous conveyer belt, realize to the wire rod feeding of feeding middle zone.
Preferably, the automatic terminal feeding disc comprises a male core terminal feeding area and a female core terminal feeding area which are in a separated state, and the male core terminal feeding area and the female core terminal feeding area are respectively fed to the male core terminal or the female core terminal in the feeding middle area through terminal feeding air cylinders.
Preferably, the male core terminal feeding area and the female core terminal feeding area are respectively connected with the male core terminal feeding mechanism and the female core terminal feeding mechanism.
Preferably, the terminal is pre-provided with a tin block.
Preferably, the specification of the terminal of the automatic terminal feeding disc is 2-12 pins, and meanwhile, the rapid induction welding is realized on each wire.
The utility model discloses a set up by the response soldering tin module that adopts electromagnetic induction controller control, the quick response soldering tin machine that automatic assembly line of wire rod carrier and terminal automatic feeding tray are constituteed, specifically through adopting the driver to carry out upper and lower driven last welding cutter and lower welding cutter respectively, induction coil unit constitutes the response soldering tin module, at the in-service operation, go up the welding cutter and connect the quick heat that produces through the electromagnetic induction of induction coil unit with lower welding cutter, and then accomplish the rapid heating to the wire rod rather than the terminal that corresponds through this heat, can accomplish quick welded connection through the pre-compaction tin billet on the terminal, the utility model discloses a welding efficiency is high and the welding quality is reliable, is showing the technical merit that has improved quick response soldering tin machine.
Drawings
FIG. 1 is a schematic structural view of a rapid induction soldering machine according to an embodiment of the present invention;
fig. 2 is a schematic structural view of the induction soldering module of fig. 1.
Detailed Description
The embodiment of the utility model discloses a fast induction soldering tin machine, which comprises an induction soldering tin module controlled by an electromagnetic induction controller, a wire carrier automatic assembly line and a terminal automatic feeding tray which are respectively positioned at two sides of the induction soldering tin module, wherein the induction soldering tin module comprises an upper welding knife driven by an upper driver, a lower welding knife driven by a lower driver and an induction coil unit; the upper welding knife and the lower welding knife are correspondingly matched to form a middle feeding area, and two sides of the middle feeding area are respectively connected with the automatic wire carrier assembly line and the automatic terminal feeding tray and used for feeding wires and terminals corresponding to the wires; go up the welding cutter and weld the cutter down and be connected the production heat with induction coil unit electromagnetic induction respectively, carry out the rapid heating through this heat to wire rod and its terminal that corresponds, accomplish the rapid weld through the tin bulk and connect.
In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
Please refer to fig. 1 and 2, which illustrate a fast induction soldering machine, including an induction soldering module 10 controlled by an electromagnetic induction controller 10a, a wire carrier automatic assembly line 20 and a terminal automatic feeding tray 30 respectively located at two sides of the induction soldering module 10, wherein the induction soldering module 10 includes an upper welding knife 11 driven by an upper driver, a lower welding knife 12 driven by a lower driver, and an induction coil unit 13; the upper welding knife 11 and the lower welding knife 12 are correspondingly matched to form a feeding middle area 14, two sides of the feeding middle area 14 are respectively connected with the wire carrier automatic assembly line 20 and the terminal automatic feeding tray 30 and used for feeding wires and terminals corresponding to the wires, preferably, in the embodiment, the terminals are pre-pressed with tin blocks, so that the quick welding effect is further facilitated, and a way of pre-sticking tin paste can be adopted; the upper welding knife 11 and the lower welding knife 12 are respectively connected with the induction coil unit 13 through electromagnetic induction to generate heat (obtained instantly, the wires and the corresponding terminals are rapidly heated through the heat, and the rapid welding connection is completed through the tin block);
preferably, in the present embodiment, the induction coil unit 13 includes an electromagnetic core and an electromagnetic coil which are magnetically coupled, and the electromagnetic coil is electrically connected with the electromagnetic induction controller for generating an alternating magnetic field by the electromagnetic core, so that the upper and lower blades 11 and 12 located in the alternating magnetic field generate heat; the upper driver adopts an upper welding cutter motor 11a, and the upper welding cutter motor 11a drives the upper welding cutter 11 in the vertical direction through a screw rod and nut assembly 11 b; the lower driver adopts a lower welding cutter cylinder 12a, and the output end of the lower welding cutter cylinder 12a is in driving connection with the lower welding cutter 12, so that the lower welding cutter 12 is driven in the vertical direction; the upper welding knife motor 11a, the lower welding knife cylinder 12a and the induction coil unit 13 are respectively arranged on the installation shell 15, and the upper welding knife 11 and the lower welding knife 12 are both positioned in an electromagnetic induction area of the induction coil unit 13;
preferably, in the present embodiment, the automatic wire carrier production line 20 includes a synchronous conveyor belt 21 driven by an ac induction motor, the synchronous conveyor belt 21 is mounted on a conveying mounting frame 22, and a carrier positioning mechanism 23 for placing a wire is provided on the synchronous conveyor belt 21 to feed the wire into the feeding intermediate area 14;
preferably, in the present embodiment, the terminal automatic feeding tray 30 includes a male core terminal feeding area 31a and a female core terminal feeding area 31b in a separated state, and the male core terminal feeding area 31a and the female core terminal feeding area 31b realize feeding to a male core terminal or a female core terminal (both of which are pre-assembled known rubber core terminal structures) of the feeding middle area 14 through the terminal feeding cylinders 32a and 32b, respectively; the male core terminal feeding area 31a and the female core terminal feeding area 31b are respectively connected with the male core terminal feeding mechanism 41 and the female core terminal feeding mechanism 42; the male core terminal feeding mechanism 41 and the female core terminal feeding mechanism 42 may adopt a known structure including, for example: the material tube for containing the male core terminal or the female core terminal, the cylinder, the linear guide rail, the servo motor, the photoelectric switch and the like, and the embodiment does not limit the material tube, the cylinder, the linear guide rail, the servo motor, the photoelectric switch and the like.
This embodiment is through setting up the quick induction soldering tin machine of being become by the induction soldering tin module 10 that adopts electromagnetic induction controller 10a control, the automatic assembly line 20 of wire rod carrier and the automatic charging tray 30 of terminal are constituteed, specifically through adopting last welding cutter motor 11a respectively, lower welding cutter cylinder 12a carries out last welding cutter 11 and lower welding cutter 12 of upper and lower drive, induction soldering tin module 10 is constituteed to induction coil unit 13, in the time of actual work, it produces the heat fast to go up welding cutter 11 and lower welding cutter 12 through the electromagnetic induction connection of induction coil unit 13, and then accomplish the rapid heating to the wire rod rather than the terminal that corresponds through this heat, can accomplish quick welded connection through the pre-compaction tin billet on the terminal, the welding efficiency of this embodiment is high and the defective index is low, show the technical merit that has improved quick induction soldering tin machine.
The technical effects of the embodiment are compared: 2-24 points of welding can be finished within 3 seconds, the heat is controllable, the welding spot is stable, and the welding quality is reliable; whereas soldering a spot using a conventional soldering method requires 2 seconds.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A fast induction soldering machine is characterized by comprising an induction soldering module controlled by an electromagnetic induction controller, a wire carrier automatic assembly line and a terminal automatic feeding tray which are respectively positioned at two sides of the induction soldering module, wherein the induction soldering module comprises an upper welding cutter driven by an upper driver, a lower welding cutter driven by a lower driver and an induction coil unit;
the upper welding knife and the lower welding knife are correspondingly matched to form a middle feeding area, and two sides of the middle feeding area are respectively connected with an automatic wire carrier assembly line and an automatic terminal feeding tray and used for feeding wires and terminals corresponding to the wires;
go up the welding cutter and weld the cutter down respectively with induction coil unit electromagnetic induction connects the production heat, carries out the rapid heating through this heat to wire rod and its terminal that corresponds, accomplishes the rapid weld through the tin ingot and connects.
2. The rapid induction soldering machine according to claim 1, characterized in that the induction coil unit comprises an electromagnetic core and an electromagnetic coil which are magnetically coupled, and the electromagnetic coil is electrically connected with the electromagnetic induction controller for generating an alternating magnetic field by the electromagnetic core, so that the upper welding knife and the lower welding knife positioned in the alternating magnetic field generate heat.
3. A rapid induction soldering machine according to claim 1 or 2, characterized in that the upper driver adopts an upper welding knife motor, and the upper welding knife motor drives the upper welding knife in the up-and-down direction through a screw rod and nut assembly.
4. A rapid induction soldering tin machine according to claim 1 or 2, characterized in that the lower driver adopts a lower welding knife cylinder, and the output end of the lower welding knife cylinder is in driving connection with the lower welding knife to realize the driving of the lower welding knife in the up-and-down direction.
5. A rapid induction soldering machine according to claim 1 or 2, characterized in that the upper driver, the lower driver and the induction coil unit are respectively mounted on a mounting housing, and the upper blade and the lower blade are both located in the electromagnetic induction area of the induction coil unit.
6. A rapid induction soldering machine according to claim 1 or 2, characterized in that the wire carrier automatic production line comprises a synchronous conveyor belt driven by an AC induction motor, the synchronous conveyor belt is mounted on a conveying mounting frame body, and a carrier positioning mechanism for placing a wire is arranged on the synchronous conveyor belt to feed the wire to the feeding middle area.
7. The rapid induction soldering tin machine according to claim 1 or 2, characterized in that the terminal automatic feeding tray comprises a male core terminal feeding area and a female core terminal feeding area which are in a separated state, and the male core terminal feeding area and the female core terminal feeding area respectively realize feeding to the male core terminal or the female core terminal in the feeding middle area through a terminal feeding cylinder.
8. The rapid induction soldering tin machine according to claim 7, characterized in that the male core terminal feeding area and the female core terminal feeding area are respectively connected with a male core terminal feeding mechanism and a female core terminal feeding mechanism.
9. A rapid induction soldering machine according to claim 1 or 2, characterized in that the terminals are pre-loaded with solder bumps.
10. A rapid induction soldering machine according to claim 1 or 2, characterized in that the specification of the terminal of the automatic terminal feeding tray is 2-12pin, and rapid induction soldering is simultaneously realized for each wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021468504.3U CN212761616U (en) | 2020-07-23 | 2020-07-23 | Fast induction soldering tin machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021468504.3U CN212761616U (en) | 2020-07-23 | 2020-07-23 | Fast induction soldering tin machine |
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| CN212761616U true CN212761616U (en) | 2021-03-23 |
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| CN202021468504.3U Active CN212761616U (en) | 2020-07-23 | 2020-07-23 | Fast induction soldering tin machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114900988A (en) * | 2022-05-07 | 2022-08-12 | 深圳运嘉科技有限公司 | Three-dimensional circuit welding process |
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2020
- 2020-07-23 CN CN202021468504.3U patent/CN212761616U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114900988A (en) * | 2022-05-07 | 2022-08-12 | 深圳运嘉科技有限公司 | Three-dimensional circuit welding process |
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