CN216099591U - Full-automatic building block forming production line - Google Patents

Abstract

The utility model relates to a full-automatic building block forming production line which comprises a rack, wherein a slidable material trolley device is arranged on the rack, a hopper capable of transversely moving on the rack is arranged right above the material trolley device, a hopper door is arranged at an outlet at the bottom of the hopper, a hopper cylinder for controlling the hopper door to open and close the outlet at the bottom of the hopper is arranged on the side wall of the hopper, a compression molding device is arranged on the front side of the output end of the material trolley device, and a vibrating device is arranged right below the compression molding device. The full-automatic building block forming production line has high degree of mechanization, low labor intensity and good product quality.

Description

Full-automatic building block forming production line

Technical Field

The utility model particularly relates to a full-automatic building block forming production line.

Background

With the deep development of the innovation of wall materials in China, the development of a novel wall material with high production efficiency and good quality is a necessary trend. The concrete building blocks are produced by putting the well-stirred concrete into a special mould, compacting, demoulding and airing. The manual production is adopted, the labor intensity is high, the production efficiency is very low, and the product quality cannot be guaranteed due to the difficulty in achieving uniform vibration and compaction effects.

SUMMERY OF THE UTILITY MODEL

In view of the defects of the prior art, the utility model aims to provide a full-automatic block forming production line with high mechanization degree, low labor intensity and good product quality.

In order to solve the technical problems, the utility model adopts the technical scheme that: a full-automatic building block forming production line comprises a batching machine, a stirring machine, a forming machine and a laminating machine which are sequentially arranged along the production sequence of a production line, wherein a conveyor is arranged between the stirring machine and the forming machine, a plate conveying machine is arranged below the forming machine, and a brick receiving machine is arranged between the forming machine and the laminating machine.

Further, the forming machine comprises a frame, a slidable material trolley device is arranged on the frame, a hopper capable of transversely moving on the frame is arranged right above the material trolley device, a hopper door is installed at a bottom outlet of the hopper, a hopper cylinder used for controlling the hopper door to open and close the bottom outlet of the hopper is installed on the side wall of the hopper, a compression molding device is arranged on the front side of an output end of the material trolley device, and a vibrating device is arranged right below the compression molding device.

The skip device comprises a suspension skip, a skip swing arm and a swing arm cylinder, an extension plate is arranged on the frame, the bottom of the suspension skip is in sliding contact with the upper end face of the extension plate, the upper end of the skip swing arm is hinged to the frame, the lower end of the skip swing arm is hinged to a connecting rod, the other end of the connecting rod is hinged to the suspension skip, the piston end of the swing arm cylinder is hinged to the middle of the skip swing arm, the cylinder body of the swing arm cylinder is mounted on the frame, and material leakage scraper blades close to the extension plate are arranged at the bottoms of two sides of the suspension skip.

Furthermore, a plurality of sliding wheels are respectively rotatably mounted on two outer side walls of the suspension skip car close to the upper edge, sliding guide rails matched with the sliding wheels are mounted on the rack, the sliding guide rails are located above two sides of the support plate, and the sliding wheels are respectively located in the corresponding sliding guide rails.

Further, an oil cylinder fixing seat is arranged on the rack, a buffer seat is installed on the oil cylinder fixing seat, one end of the cylinder body of the swing arm air cylinder is installed on the buffer seat, and a buffer cushion is arranged on the buffer seat.

Furthermore, a rotating motor and a plurality of stirring shafts are arranged in the suspension skip car, shifting forks are axially arranged on the stirring shafts at intervals, and the rotating motor is used for driving the stirring shafts to rotate in the suspension skip car.

Furthermore, two side walls of the hopper are respectively and fixedly connected with a transverse moving frame, a transverse moving wheel is rotatably installed at the bottom of the transverse moving frame, and a transverse moving guide rail for moving the transverse moving wheel is installed on the rack.

Further, the die forming device comprises a pressure head oil cylinder, a pressure frame, a mounting frame, two demolding oil cylinders, an upper die frame and a lower die frame, wherein the mounting frame is mounted at the top of the frame, the cylinder body of the pressure head oil cylinder is fixed in the middle of the mounting frame, the piston end of the pressure head oil cylinder faces downwards vertically, the pressure frame is fixed at the piston end of the pressure head oil cylinder, the upper die frame is mounted at the bottom of the pressure frame, guide pillars are symmetrically arranged at the two sides of the front part of the frame, upper guide holes for the guide pillars to pass through are formed at the two ends of the mounting frame, the two ends of the pressure head oil cylinder can be lifted and sleeved on the corresponding guide pillars, the cylinder bodies of the two demolding oil cylinders are symmetrically fixed at the two sides of the pressure head oil cylinder, the piston end of the demolding oil cylinder faces downwards vertically, a lifting frame is fixed at the piston end of the demolding oil cylinder, and the two ends of the lifting frame are respectively and fixedly connected with the adjacent guide pillars, the lower die frame is located right below the upper die frame, and two sides of the lower die frame are fixedly connected with the adjacent guide pillars respectively.

Furthermore, the two sides of the lower die frame are fixedly connected with lower sliding blocks through bolt assemblies respectively, and the lower sliding blocks are locked and fixed on the adjacent guide pillars through taper sleeve assemblies respectively.

Further, the taper sleeve assembly comprises a taper sleeve outer sleeve and a taper sleeve inner sleeve, a first limiting groove is formed in the guide pillar, an inner ring of the taper sleeve inner sleeve is embedded in the first limiting groove, the taper sleeve outer sleeve is sleeved on the guide pillar, a second limiting groove is formed in the inner edge wall of the taper sleeve outer sleeve, an outer ring of the taper sleeve outer sleeve is embedded in the second limiting groove, and the bottom of the taper sleeve outer sleeve is fixedly connected with the lower sliding block through a bolt assembly.

Further, the bottom of the frame is provided with a guide frame, and the guide frame is provided with a lower guide hole for the guide pillar to pass through.

Compared with the prior art, the utility model has the following beneficial effects: the full-automatic block forming production line is characterized in that a material elasticity stirrer is stirred after the materials are proportioned by a proportioning machine, then the stirred material elasticity stirrer is used for block forming, and finally the blocks are conveyed to a plate stacking machine for stacking by the aid of the stirrer;

set up the skip device in the frame, the skip device operates steadily, can automize with the material transmit moulding-die forming device on, set up mobilizable hopper convenient with the leading-in skip device of material in the top of skip device, but the hopper when needs maintenance putd aside, convenient maintenance sets up vibrating device in moulding-die forming device below for improve moulding-die forming's efficiency.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a molding machine according to an embodiment of the present invention.

Fig. 3 is a schematic structural diagram of a skip device according to an embodiment of the present invention.

Fig. 4 is a schematic structural view of a sliding wheel according to an embodiment of the present invention.

Fig. 5 is a schematic structural view of a press molding apparatus according to an embodiment of the present invention.

Fig. 6 is a schematic structural diagram of a drogue assembly according to an embodiment of the utility model.

The labels in the figure are: 1. a frame; 2. a skip device; 3. a hopper; 4. a hopper gate; 5. a hopper cylinder; 6. a die forming device; 7. a vibrating device; 8. a suspension skip car; 9. a skip swing arm; 10. a swing arm cylinder; 11. a support plate; 12. a connecting rod; 13. a sliding wheel; 14. a sliding guide rail; 15. an oil cylinder fixing seat; 16. a buffer seat; 17. a cushion pad; 18. rotating the motor; 19. a transverse moving frame; 20. a traversing wheel; 21. transversely moving the guide rail; 22. a pressure head oil cylinder; 23. pressing a frame; 24. a mounting frame; 25. a demoulding oil cylinder; 26. putting a mold frame; 27. a lower mold frame; 28. a guide post; 29. a hoisting frame; 30. a lower slide block; 31. a taper sleeve is sleeved outside; 32. an inner sleeve of the taper sleeve; 33. a first limit groove; 34. a second limit groove; 35. a guide frame; 36. a material leakage scraper plate; 100. a dosing machine; 200. a blender; 300. a forming machine; 400. a plate stacking machine; 500. conveying the plate machine; 600. a brick receiving machine; 700. a loading vehicle; 800. a forklift; 900. a conveyor.

Detailed Description

In order to make the aforementioned and other features and advantages of the utility model more comprehensible, embodiments accompanied with figures are described in detail below.

As shown in fig. 1 to 6, a full-automatic block molding production line comprises a batching machine 100, a stirring machine 200, a molding machine 300 and a laminating machine 400 which are sequentially arranged along a production sequence of a production line, wherein a conveyor 900 is arranged between the stirring machine 200 and the molding machine 300, a plate conveying machine 500 is arranged below the molding machine 300, a brick receiving machine 600 is arranged between the molding machine 300 and the laminating machine 400, the batching machine 100 is a model PL1200 batching machine, and the stirring machine is a model JS750 stirring machine.

In this embodiment, the forming machine includes a frame 1, a slidable skip car device 2 is arranged on the frame 1, a hopper 3 capable of transversely moving on the frame 1 is arranged right above the skip car device 2, a hopper gate 4 is installed at a bottom outlet of the hopper 3, a hopper cylinder 5 for controlling the hopper gate 4 to open and close the bottom outlet of the hopper is installed on a side wall of the hopper 3, a compression molding device 6 is arranged on the front side of an output end of the skip car device 2, and a vibrating device 7 is arranged right below the compression molding device 6.

In this embodiment, the skip device 2 includes suspension skip 8, skip swing arm 9 and swing arm cylinder 10, be provided with extension board 11 in the frame 1, the bottom of suspension skip 8 and the up end sliding contact of extension board 11, the upper end of skip swing arm 9 articulates in frame 1, the lower extreme of skip swing arm 9 articulates there is connecting rod 12, the other end of connecting rod 12 articulates on suspension skip 8, the piston end of swing arm cylinder 10 articulates at the middle part of skip swing arm 9, the cylinder body of swing arm cylinder 10 is installed in frame 1, the both sides bottom of suspension skip 8 is provided with the hourglass material scraper blade 36 that is close to extension board 11.

In this embodiment, two outer side walls of the suspension skip car 8 are respectively rotatably mounted with a plurality of sliding wheels 13 near the upper edge, the frame 1 is mounted with sliding guide rails 14 matched with the sliding wheels, the sliding guide rails 14 are located above two sides of the support plate 11, the sliding wheels 13 are respectively located in the corresponding sliding guide rails 14, the guide rails for the conventional skip car to and fro are mounted on the support plate, the skip car often leaks onto the support plate in the use process, when the leaked materials are accumulated to a certain degree higher than the guide rails, the walking of the sliding wheels is affected, the sliding wheels are unbalanced, and the materials need to be cleaned regularly, which seriously affects the production, the suspension skip car arranges the sliding guide rails 14 above the support plate 11, when in installation, the skip car is 2mm higher than the working plate, which is equivalent to being suspended in the air, so that the resistance of the skip car to return is greatly reduced, and the force on the swing arm is reduced, the imbalance of the walking of the wheels during material leakage can be avoided, the material leakage can be effectively prevented through the material leakage scraping plate 36, and the production efficiency is improved.

In this embodiment, be provided with hydro-cylinder fixing base 15 in the frame 1, install buffer base 16 on the hydro-cylinder fixing base 15, the cylinder body one end of swing arm cylinder 10 is installed on buffer base 16, be provided with blotter 17 on buffer base 16, when the skip cloth comes and goes, because the material is covered with in the skip, the weight of machine skip itself is heavier, and it is very big to receive the resistance when advancing and retreating, and the impact force that the swing arm received at the quick in-process that comes and goes is very big, and the blotter can effectively alleviate the impact force that the swing arm comes and goes, great increase the life of swing arm and hydro-cylinder.

In this embodiment, a rotating motor 18 and a plurality of stirring shafts (not shown in the figure) are installed in the suspension skip 8, the shifting forks are axially arranged on the stirring shafts at intervals, and the rotating motor 18 is used for driving the stirring shafts to rotate in the suspension skip 8.

In this embodiment, a traverse frame 19 is fixedly connected to each of both side walls of the hopper 3, a traverse wheel 20 is rotatably mounted to a bottom portion of the traverse frame 19, and a traverse guide 21 for moving the traverse wheel 19 is mounted to the frame 1.

In this embodiment, the die forming device 6 includes a ram cylinder 22, a pressing frame 23, an installation frame 24, two demolding cylinders 25, an upper mold frame 26 and a lower mold frame 27, the installation frame 24 is installed at the top of the frame 1, the cylinder body of the ram cylinder 22 is fixed in the middle of the installation frame 24, the piston end of the ram cylinder 22 faces downward vertically, the pressing frame 23 is fixed at the piston end of the ram cylinder 22, the upper mold frame 26 is installed at the bottom of the pressing frame 23, guide pillars 28 are symmetrically arranged on two sides of the front portion of the frame 1, upper guide holes for the guide pillars 28 to pass through are formed at two ends of the installation frame 24, the two ends of the ram cylinder 22 can be lifted and sleeved on the corresponding guide pillars 28, the cylinder bodies of the two demolding cylinders 25 are symmetrically fixed on two sides of the ram cylinder 22, the piston end of the demolding cylinder 25 faces downward vertically, and a lifting frame 29 is fixed at the piston end of the demolding cylinder 25, two ends of the lifting frame 29 are respectively and fixedly connected with adjacent guide posts 28, the lower mold frame 27 is positioned right below the upper mold frame 26, and two sides of the lower mold frame 27 are respectively and fixedly connected with adjacent guide posts 28.

In this embodiment, the two sides of the lower mold frame 27 are fixedly connected with lower sliding blocks 30 through bolt assemblies, and the lower sliding blocks 30 are locked and fixed on the adjacent guide pillars 28 through taper sleeve assemblies.

In this embodiment, the taper sleeve assembly includes a taper sleeve outer sleeve 31 and a taper sleeve inner sleeve 32, a first limiting groove 33 is formed on the guide post 28, an inner ring of the taper sleeve inner sleeve 32 is embedded in the first limiting groove 33, the taper sleeve outer sleeve 31 is sleeved on the guide post 28, a second limiting groove 34 is formed on an inner edge wall of the taper sleeve outer sleeve 31, an outer ring of the taper sleeve outer sleeve 31 is embedded in the second limiting groove 34, the bottom of the taper sleeve outer sleeve 32 is fixedly connected with the lower sliding block 30 through a bolt assembly, when the conventional brick making machine is produced, the mold frame and the lower sliding block are fixed by bolts, so the horizontal heights of the lower sliding blocks on both sides must be the same; therefore, the lower sliding block and the ascending guide post need to be locked and fixed and cannot be loosened or slide slightly; the taper sleeve inner sleeve 32 is embedded in the first limiting groove 33, the height of the first limiting groove 33 is matched with the height of the taper sleeve inner sleeve 32 tightly, so that the taper sleeve inner sleeve can be embedded in the groove of the guide post 28 tightly, and then the taper sleeve outer sleeve 31 is matched with the taper sleeve inner sleeve 32 and locked with the lower slide block 30 through bolts; therefore, the taper sleeve outer sleeve 31 and the lower sliding block 30 are fixed, and the taper sleeve inner sleeve 32 and the guide post 28 are fixed through the groove, so that the phenomena of looseness and slipping are avoided; the produced brick has no unevenness all around.

In this embodiment, the bottom of the frame 1 is provided with a guide frame 35, and the guide frame 35 is provided with a lower guide hole for the guide post 28 to pass through.

The working principle of the forming machine is as follows: firstly, materials are loaded into a hopper 3, a cylinder of the hopper 3 controls a hopper door 4 to open a bottom outlet of the hopper, and then the materials are leaked into a suspension skip car 8; the swing arm cylinder 10 is started to push the suspension skip car 8 to move towards the direction of the die forming device 6, and the suspension skip car 8 moves to the upper part of the lower die frame 27; the rotary motor 18 in the suspension skip car 8 drives the stirring shaft to rotate, the stirring shaft drives the shifting fork to swing, meanwhile, the vibrating device 7 vibrates, the vibrating device 7 stops vibrating after materials uniformly leak to the lower die frame 27, and the suspension skip car 8 resets; the pressure head oil cylinder 22 controls the upper pressure head 26 to press downwards, and meanwhile, the vibration device 7 vibrates to compact and form the material in the lower mold frame 27; the demoulding oil cylinder 25 is started, the demoulding oil cylinder 25 controls the lifting frame 29 to ascend, the lifting frame 29 controls the guide post 28 to ascend, the guide post 28 drives the lower sliding block 30 and the lower mould frame 27 to ascend together, and the lower mould frame 27 ascends to separate the lower sliding block from the material, so that demoulding is realized.

Respectively shoveling sand, stones and the like onto all the hoppers on the batching machine 100 through the loading vehicle 700; weighing the materials in proportion and then conveying the materials into an elevator hopper of the stirrer 200; the blender 200 is lifted to the highest position; materials such as sand, stone and the like are leaked into the stirrer 200, cement is poured into the stirrer 200 according to a weighed proportion and is uniformly stirred with other materials; after the stirrer 200 uniformly stirs the materials, the materials are leaked to the upper surface of the conveyer 900 and are conveyed into a hopper on the forming machine 300 through the conveyer 900; the plate feeding machine 500 feeds the supporting plate to the forming machine 300, and a hopper on the forming machine 300 leaks materials into a skip of the forming machine to start producing cement bricks; after the cement bricks are produced, the bricks and the supporting plates are sent to the plate stacking machine 400 through the brick receiving machine 600; the stacker 400 drops the bricks and pallets into a stack waiting for the forklift 800 to pick them up.

It should be understood, however, that the description herein of specific embodiments is not intended to limit the utility model to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model as defined by the appended claims.

Claims (10)

1. The utility model provides a full-automatic building block shaping production line which characterized in that: the automatic material distributing and stacking machine comprises a material distributing machine, a stirring machine, a forming machine and a board stacking machine which are sequentially arranged along the production sequence of a production line, wherein a conveyor is arranged between the stirring machine and the forming machine, the board conveying machine is arranged below the forming machine, a brick receiving machine is arranged between the forming machine and the board stacking machine, the forming machine comprises a rack, and a slidable material vehicle device is arranged on the rack.

2. The full-automatic block molding production line according to claim 1, characterized in that: the hopper capable of transversely moving on the rack is arranged right above the skip car device, a hopper door is installed at the bottom outlet of the hopper, a hopper cylinder used for controlling the hopper door to open and close the bottom outlet of the hopper is installed on the side wall of the hopper, a compression molding device is arranged on the front side of the output end of the skip car device, and a vibrating device is arranged right below the compression molding device.

3. The full-automatic block molding production line according to claim 1, characterized in that: the skip device comprises a suspension skip, a skip swing arm and a swing arm cylinder, an extension plate is arranged on the frame, the bottom of the suspension skip is in sliding contact with the upper end face of the extension plate, the upper end of the skip swing arm is hinged to the frame, the lower end of the skip swing arm is hinged to a connecting rod, the other end of the connecting rod is hinged to the suspension skip, the piston end of the swing arm cylinder is hinged to the middle of the skip swing arm, the cylinder body of the swing arm cylinder is installed on the frame, and material leakage scraper blades close to the extension plate are arranged at the bottoms of two sides of the suspension skip.

4. The full-automatic block molding production line according to claim 3, characterized in that: the suspension skip car is characterized in that a plurality of sliding wheels are respectively rotatably mounted on two outer side walls of the suspension skip car close to the upper edge, sliding guide rails matched with the sliding wheels are mounted on the machine frame, the sliding guide rails are located above two sides of the support plate, and the sliding wheels are respectively located in the corresponding sliding guide rails.

5. The full-automatic block molding production line according to claim 4, characterized in that: the swing arm air cylinder is characterized in that an oil cylinder fixing seat is arranged on the rack, a buffer seat is installed on the oil cylinder fixing seat, one end of the cylinder body of the swing arm air cylinder is installed on the buffer seat, and a buffer cushion is arranged on the buffer seat.

6. The full-automatic block molding production line according to claim 3, characterized in that: the suspension skip car is internally provided with a rotating motor and a plurality of stirring shafts, the stirring shafts are provided with shifting forks at intervals along the axial direction, and the rotating motor is used for driving the stirring shafts to rotate in the suspension skip car.

7. The full-automatic block molding production line according to claim 2, characterized in that: the hopper is characterized in that two side walls of the hopper are respectively and fixedly connected with a transverse moving frame, a transverse moving wheel is rotatably arranged at the bottom of the transverse moving frame, and a transverse moving guide rail for moving the transverse moving wheel is arranged on the rack.

8. The full-automatic block molding production line according to claim 2, characterized in that: the die forming device comprises a pressure head oil cylinder, a pressure frame, a mounting frame, two demoulding oil cylinders, an upper die frame and a lower die frame, wherein the mounting frame is mounted at the top of a frame, the cylinder bodies of the pressure head oil cylinders are fixed in the middle of the mounting frame, the piston ends of the pressure head oil cylinders are downward vertical, the pressure frame is fixed at the piston ends of the pressure head oil cylinders, the upper die frame is mounted at the bottom of the pressure frame, guide columns are symmetrically arranged on two sides of the front part of the frame, upper guide holes for the guide columns to pass through are formed in two ends of the mounting frame, a guide frame is arranged at the bottom of the frame, lower guide holes for the guide columns to pass through are formed in the guide frame, the two ends of the pressure head oil cylinders can be lifted and sleeved on the corresponding guide columns, the cylinder bodies of the two demoulding oil cylinders are symmetrically fixed on two sides of the pressure head oil cylinders, the piston ends of the demoulding oil cylinders are downward vertical, and lifting frames are fixed at the piston ends of the demoulding oil cylinders, the two ends of the lifting frame are fixedly connected with the adjacent guide pillars respectively, the lower die frame is located right below the upper die frame, and the two sides of the lower die frame are fixedly connected with the adjacent guide pillars respectively.

9. The full-automatic block molding production line according to claim 8, characterized in that: and the two sides of the lower die frame are fixedly connected with lower sliding blocks through bolt assemblies respectively, and the lower sliding blocks are locked and fixed on the adjacent guide pillars through taper sleeve assemblies respectively.

10. The full-automatic block molding production line according to claim 9, characterized in that: the taper sleeve assembly comprises a taper sleeve outer sleeve and a taper sleeve inner sleeve, a first limiting groove is formed in the guide pillar, an inner ring of the taper sleeve inner sleeve is embedded in the first limiting groove, the taper sleeve outer sleeve is sleeved on the guide pillar, a second limiting groove is formed in the inner edge wall of the taper sleeve outer sleeve, an outer ring of the taper sleeve outer sleeve is embedded in the second limiting groove, and the bottom of the taper sleeve outer sleeve is fixedly connected with the lower sliding block through a bolt assembly.

Images