Large-diameter loudspeaker cone mounting jig
Technical Field
The utility model relates to the technical field of installation jigs, in particular to a large-diameter loudspeaker cone installation jig.
Background
In the speaker, can produce strong vibration in the magnetic field after the voice coil loudspeaker voice coil switch-on audio signal, the voice coil loudspeaker voice coil is fixed on the cone, and the vibration of voice coil loudspeaker voice coil drives the vibration of cone simultaneously, and the cone vibration forces the air to take place the vibration to sound, in the equipment process, the cone is installed on the basin frame, and the installation quality of cone directly influences the tone quality of speaker.
In the prior art, a special fixture for installation is lacked, so that the yield of the assembled product is low, and the tone quality of the loudspeaker is influenced.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to overcome the existing defects, provide a large-diameter loudspeaker paper basin installation jig, have high automation degree, can improve the yield of product production, improve the assembly efficiency, and effectively solve the problems in the background art.
In order to achieve the purpose, the utility model provides the following technical scheme: a large-diameter loudspeaker cone mounting jig comprises a workbench, a gluing mechanism, an air suction cover, a second electric telescopic rod, a detection mechanism and a pressure plate;
a workbench: the upper surface of the workbench is provided with a placing box, a first moving mechanism and a second moving mechanism, the first moving mechanism and the second moving mechanism are arranged in parallel, the placing box is arranged on the left side of the second moving mechanism, the second moving mechanism is provided with a placing frame, and the first moving mechanism is provided with a first electric telescopic rod;
a gluing mechanism: the glue coating mechanism is arranged in the middle of the rear surface of the workbench;
an air suction cover: the air suction cover is arranged at the telescopic end of the first electric telescopic rod through a connecting strip, an air pump is communicated with an air outlet of the air suction cover through a connecting pipe, a pore plate is arranged in the air suction cover, and a rubber ring is arranged at the edge of the air suction cover;
the second electric telescopic rod: two second electric telescopic rods are correspondingly arranged in front and at the back and are arranged on the right side of the upper surface of the workbench, and mounting bars are arranged on the second electric telescopic rods;
the detection mechanism comprises: the detection mechanism is arranged on the upper surface of the mounting bar;
pressing a plate: the pressure plate is assembled on the mounting bar through a buffer mechanism;
wherein: the input ends of the first electric telescopic rod, the air pump and the second electric telescopic rod are electrically connected with the output end of the external controller.
Furthermore, first moving mechanism includes first guide rail and first linear electric motor, and first linear electric motor assembles on first guide rail, and first guide rail setting is on the workstation, and first electric telescopic handle sets up on first linear electric motor, and first linear electric motor's input is connected with the output electricity of external control ware, and first linear electric motor can move along first guide rail when work to can drive the removal of first electric telescopic handle.
Further, rubber coating mechanism includes mounting panel, rubber coating head and robotic arm, and robotic arm passes through the mounting panel assembly at the rear surface middle part of workstation, and the rubber coating head assembly is on robotic arm, and robotic arm's input is connected with external control's output electricity, makes rubber coating head and outside liquid pump connect, and outside liquid pump can carry the glue solution to rubber coating head in, through external control ware control robotic arm, and robotic arm can remove to drive the removal of rubber coating head, conveniently carries out the rubber coating to the basin frame.
Further, buffer gear includes slide bar, spacing ring and spring, and the spacing ring assembly is on the slide bar, and the spring cup joints on the slide bar, and the slide bar is installed on the pressure disk, and sets up in the slide opening of mounting bar, and the both ends of spring are connected with mounting bar and pressure disk respectively, and during the pressure disk atress, the spring atress compressed to the slide bar removes in the slide opening of mounting bar, can guarantee that the pressure disk has the resiliency when compressing tightly the paper cone, prevents to cause the damage to the pressure disk.
Further, detection mechanism includes mounting bracket and CCD camera, and the CCD camera assembly is on the mounting bracket, and the mounting bracket setting is on the mounting bar, and the CCD camera is connected with the two-way electricity of external control ware, and after the cone was installed, the CCD camera was shot the cone to upload to external control ware, make external control ware distinguish the analysis, confirm whether the cone arrives the installation position, can realize detecting cone installation accuracy.
Furthermore, the second moving mechanism comprises a second guide rail and a second linear motor, the second linear motor is assembled on the second guide rail, the second guide rail is arranged on the workbench, the placing frame is arranged on the second linear motor, the input end of the second linear motor is electrically connected with the output end of the external controller, and the second linear motor can move along the second guide rail when working and can drive the placing frame to move, so that the basin frame can move.
Further, still include infrared emitter and infrared receiver, infrared emitter and infrared receiver correspond the setting, infrared emitter sets up on first linear electric motor, infrared receiver sets up on second linear electric motor, infrared emitter's input is connected with external control ware's output electricity, infrared receiver is connected with external control ware two-way electricity, after the infrared ray that infrared emitter sent is received by infrared receiver, at this moment, first linear electric motor and second linear electric motor are in a straight line, can improve the installation accuracy.
Compared with the prior art, the utility model has the beneficial effects that: this heavy-calibre loudspeaker cone installation tool has following benefit:
1. when the second electric telescopic rod works, the mounting bar can be driven to descend, so that the pressure plate is driven to descend, the paper cone can be tightly pressed after the pressure plate contacts the paper cone, the paper cone is ensured to be mounted on the cone frame, when the pressure plate is stressed, the spring is stressed and compressed, and the sliding rod moves in the sliding hole of the mounting bar, so that the pressure plate can be ensured to have buffering performance when the paper cone is tightly pressed, and the pressure plate is prevented from being damaged;
2. the CCD camera takes a picture of the cone and uploads the picture to the external controller, so that the external controller distinguishes and analyzes the picture to determine whether the cone is installed in place, and the detection on the installation precision of the cone can be realized;
3. after the infrared ray that the infrared ray transmitter sent is received by infrared receiver, at this moment, first linear electric motor and second linear electric motor are in a straight line, can improve the installation accuracy.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
fig. 3 is a schematic bottom view of the present invention.
In the figure: 1 workstation, 2 infrared receiver, 3 connecting pipes, 4 air pumps, 5 first moving mechanism, 501 first guide rail, 502 first linear electric motor, 6 first electric telescopic handle, 7 places the box, 8 connecting strips, 9 cover of breathing in, 10 rubber coating mechanism, 1001 mounting panel, 1002 rubber coating head, 1003 robotic arm, 11 pressure disks, 12 buffer gear, 1201 slide bar, 1202 spacing ring, 1203 spring, 13 second electric telescopic handle, 14 mounting strips, 15 detection mechanism, 1501 the mounting bracket, 1502CCD camera, 16 rack, 17 infrared emitter, 18 second moving mechanism, 1801 second guide rail, 1802 second linear electric motor, 19 orifice plates, 20 rubber rings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions:
example 1:
a large-diameter loudspeaker cone mounting jig comprises a workbench 1, a gluing mechanism 10, an air suction cover 9, a second electric telescopic rod 13, a detection mechanism 15 and a pressure plate 11;
a workbench 1: the upper surface of the workbench 1 is provided with a placing box 7, a first moving mechanism 5 and a second moving mechanism 18, the first moving mechanism 5 and the second moving mechanism 18 are arranged in parallel, the placing box 7 is arranged on the left side of the second moving mechanism 18, the second moving mechanism 18 is provided with a placing rack 16, the first moving mechanism 5 is provided with a first electric telescopic rod 6, and a paper basin can be placed in the placing box 7;
a glue coating mechanism 10: the gluing mechanism 10 is arranged in the middle of the rear surface of the workbench 1;
the air suction cover 9: the suction hood 9 is installed at the telescopic end of the first electric telescopic rod 6 through the connecting strip 8, an air pump 4 is communicated at an air outlet of the suction hood 9 through a connecting pipe 3, a pore plate 19 is arranged inside the suction hood 9, a rubber ring 20 is arranged at the edge of the suction hood 9, when the air pump 4 works, negative pressure can be generated in the suction hood 9 through the connecting pipe 3, so that suction in the suction hood 9 is ensured, the suction in the suction hood 9 can be uniformly generated through the pore plate 19, the rubber ring 20 can protect a paper basin, when the first electric telescopic rod 6 works, the first electric telescopic rod 8 can drive the suction hood 9 to ascend and descend, so that the paper basin in the placing box 7 can be sucked on the suction hood 9;
the second electric telescopic rod 13: two second electric telescopic rods 13 are correspondingly arranged in front and at the back and are arranged on the right side of the upper surface of the workbench 1, mounting bars 14 are arranged on the second electric telescopic rods 13, and the mounting bars 14 can be driven to ascend and descend when the second electric telescopic rods 13 work;
the detection mechanism 15: the detection mechanism 15 is arranged on the upper surface of the mounting bar 14;
platen 11: the pressure plate 11 is assembled on the mounting bar 14 through a buffer mechanism 12;
wherein: the input ends of the first electric telescopic rod 6, the air pump 4 and the second electric telescopic rod 13 are electrically connected with the output end of an external controller.
The first moving mechanism 5 comprises a first guide rail 501 and a first linear motor 502, the first linear motor 502 is assembled on the first guide rail 501, the first guide rail 501 is arranged on the workbench 1, the first electric telescopic rod 6 is arranged on the first linear motor 502, the input end of the first linear motor 502 is electrically connected with the output end of an external controller, and the first linear motor 502 can move along the first guide rail 501 and can drive the first electric telescopic rod 6 to move when working.
The gluing mechanism 10 comprises a mounting plate 1001, a gluing head 1002 and a mechanical arm 1003, the mechanical arm 1003 is assembled in the middle of the rear surface of the workbench 1 through the mounting plate 1001, the gluing head 1002 is assembled on the mechanical arm 1003, the input end of the mechanical arm 1003 is electrically connected with the output end of an external controller, the gluing head 1002 is connected with an external liquid pump, the external liquid pump can convey glue liquid into the gluing head 1002, the mechanical arm 1003 is controlled through the external controller, the mechanical arm 1003 can move, the gluing head 1002 is driven to move, and the basin stand can be conveniently glued.
Example 2:
this example differs from example 1 in that:
in this embodiment, the buffer mechanism 12 includes a slide bar 1201, a limiting ring 1202 and a spring 1203, the limiting ring 1202 is assembled on the slide bar 1201, the spring 1203 is sleeved on the slide bar 1201, the slide bar 1201 is installed on the platen 11 and is arranged in a slide hole of the mounting bar 14, two ends of the spring 1203 are respectively connected with the mounting bar 14 and the platen 11, the detection mechanism 15 includes a mounting frame 1501 and a CCD camera 1502, the CCD camera 1502 is assembled on the mounting frame 1501, the mounting frame 1501 is arranged on the mounting bar 14, and the CCD camera 1502 is electrically connected with the external controller in a bidirectional manner.
Specifically, during pressure disk 11 atress, spring 1203 atress compression to slide bar 1201 removes in the slide opening of mounting bar 14, can guarantee that pressure disk 11 has the cushioning nature when compressing tightly the cone, prevents to cause the damage to pressure disk 11, and after the cone was installed, CCD camera 1502 shoots the cone, and upload to external control ware, makes external control ware differentiates the analysis, confirms whether the cone is installed and targets in place, can realize detecting cone installation accuracy.
Example 3:
this example differs from example 1 in that:
in this embodiment, the second moving mechanism 18 includes a second guide rail 1801 and a second linear motor 1802, the second linear motor 1802 is mounted on the second guide rail 1801, the second guide rail 1801 is disposed on the workbench 1, the rack 16 is disposed on the second linear motor 1802, an input end of the second linear motor 1802 is electrically connected to an output end of an external controller, the second moving mechanism further includes an infrared emitter 17 and an infrared receiver 2, the infrared emitter 17 and the infrared receiver 2 are correspondingly disposed, the infrared emitter 17 is disposed on the first linear motor 502, the infrared receiver 2 is disposed on the second linear motor 1802, an input end of the infrared emitter 17 is electrically connected to an output end of the external controller, and the infrared receiver 2 is electrically connected to the external controller in both directions.
Specifically, second linear motor 1802 can move along second guide rail 1801 when work to can drive the removal of rack 16, thereby make the basin frame remove, after the infrared ray that infrared ray emitter 17 sent is received by infrared receiver 2, at this moment, first linear motor 502 and second linear motor 1802 are in a straight line, can improve the installation accuracy.
When in use: connecting an external controller, placing the paper basin in the placing box 7, placing the basin frame in the placing frame 16, connecting the gluing head 1002 with an external liquid pump, and ensuring that the external liquid pump can convey the glue solution into the gluing head 1002;
the mechanical arm 1003 is controlled by an external controller, the mechanical arm 1003 can move circularly and drive the gluing head 1002 to move, and the edge of the basin stand is glued by the gluing head 1002;
when the air pump 4 works, negative pressure can be generated in the air suction cover 9 through the connecting pipe 3, so that suction force in the air suction cover 9 is ensured, the suction force in the air suction cover 9 can be uniformly generated through the pore plate 19, when the first electric telescopic rod 6 works, the first electric telescopic rod can drive the air suction cover 9 to descend through the connecting strip 8, so that a paper cone in the placing box 7 can be sucked on the air suction cover 9, the rubber ring 20 can protect the paper cone, and the first electric telescopic rod 6 drives the air suction cover 9 to ascend;
when the first linear motor 502 works, the first linear motor can move along the first guide rail 501 and can drive the first electric telescopic rod 6 to move, so that the air suction cover 9 is driven to move;
when the infrared rays emitted by the infrared emitter 17 are received by the infrared receiver 2, the first linear motor 502 and the second linear motor 1802 are positioned on the same straight line, and the first electric telescopic rod 6 drives the air suction cover 9 to descend, so that the cone on the air suction cover 9 is placed on the basin frame;
the CCD camera 1502 photographs the cone and uploads the photographed cone to the external controller, so that the external controller can distinguish and analyze the photographed cone and confirm whether the cone is installed in place, and the detection on the installation accuracy of the cone can be realized;
after confirming that the paper cone is installed in place, the second linear motor 1802 can move along the second guide rail 1801 and can drive the placing rack 16 to move, so that the cone frame moves to the lower side of the pressing plate 11;
when second electric telescopic handle 13 worked, can drive the decline of mounting bar 14, thereby drive the decline of pressure disk 11, behind pressure disk 11 contact cone, can compress tightly the cone, ensure that the cone is installed on the basin frame, pressure disk 11 is when the atress, spring 1203 atress compression, and slide bar 1201 removes in the slide opening of mounting bar 14, can guarantee pressure disk 11 when compressing tightly the cone, have the cushioning nature, prevent to cause the damage to pressure disk 11.
It should be noted that the glue applying head 1002 disclosed in this embodiment is disclosed in the publication number: CN 104259051B.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.