CN216066194U

CN216066194U - Assembling device for LED lamp beads

Info

Publication number: CN216066194U
Application number: CN202122579693.2U
Authority: CN
Inventors: 林文莲
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-10-26
Filing date: 2021-10-26
Publication date: 2022-03-18
Anticipated expiration: 2031-10-26

Abstract

The utility model belongs to the technical field of LED lamp manufacturing, and particularly relates to an assembling device for an LED lamp bead, which comprises a workbench, wherein supporting legs are arranged below the workbench, a limiting plate is arranged on the workbench, a first rack is arranged on one side of the workbench, a screw rod seat is arranged on the other side of the workbench, a motor is arranged above the first rack, a first connecting sleeve is arranged at the output end of the motor, a screw rod is arranged between the first connecting sleeve and the screw rod seat, a sliding table is arranged on the screw rod, a first clamping ring is arranged in the sliding table, a rubber ring is arranged in the first clamping ring, and a clamping hole is formed in the rubber ring. The device is convenient for replacing the fixing material in the device to assemble the LED lamp beads with various specifications, so that the processing of various LED lamps is realized; the alignment precision of the lamp beads and the lamp holder is improved conveniently, so that the welding effect and the service life of the LED lamp are improved; the operation and maintenance of operating personnel are convenient, and the use cost is low.

Description

Assembling device for LED lamp beads

Technical Field

The utility model belongs to the technical field of LED lamp manufacturing, and particularly relates to an assembling device for an LED lamp bead.

Background

The LED lamp is an electroluminescent semiconductor material chip, silver glue or white glue is solidified on the bracket, then the chip and the circuit board are connected by silver wires or gold wires, the periphery of the chip is sealed by epoxy resin to play a role of protecting an internal core wire, and finally the shell is installed, so the anti-seismic performance of the LED lamp is good; the LED uses a cold light source, has small glare and no radiation, and does not generate harmful substances in use. The LED has low working voltage, adopts a direct current driving mode, has ultralow power consumption (0.03-0.06W of a single tube), has electro-optic power conversion close to 100 percent, and saves more than 80 percent of energy compared with the traditional light source under the same illumination effect. The LED lamp has better environmental protection benefit, no ultraviolet rays and infrared rays exist in the spectrum, the waste can be recycled, no pollution is caused, no mercury element is contained, the LED lamp can be safely touched, the LED lamp belongs to a typical green lighting source, and the LED lamp is complex in processing and assembling process and more in working procedures.

At present, the existing LED lamp bead assembly part adopts manual processing, the part adopts machining, and during machining, the fixing material which cannot be simply and quickly is used, so that the assembly efficiency and the progress are greatly reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an assembling device for an LED lamp bead.

The technical scheme adopted by the utility model is as follows:

an assembling device for LED lamp beads comprises a workbench, wherein supporting legs are arranged below the workbench, a limiting plate is arranged on the workbench, a first rack is arranged on one side of the workbench, a lead screw seat is arranged on the other side of the workbench, a motor is arranged above the first rack, a first connecting sleeve is arranged at the output end of the motor, a lead screw is arranged between the first connecting sleeve and the lead screw seat, a sliding table is arranged on the lead screw, a first clamping ring is arranged in the sliding table, a rubber ring is arranged in the first clamping ring, a clamping hole is formed in the rubber ring, a bearing seat is arranged between the limiting plate and the lead screw seat, an assembling table is arranged above the bearing seat, a lamp seat groove is formed in the assembling table, screw rods are arranged on two sides of the assembling table, and a rubber pad is arranged on one side of the screw rods, which is close to the lamp seat groove, the limiting plate with be provided with the lamp pearl box between the first frame, lamp pearl box the place ahead is provided with the handle, the slip table rear is provided with the second frame, second frame top is provided with the pneumatic cylinder, the flexible end of pneumatic cylinder is provided with the second adapter sleeve, second adapter sleeve below is provided with the crossbeam, be provided with the pole setting in the crossbeam, the pole setting below is provided with the pressure pad, lead screw seat the place ahead is provided with the stack, be provided with welder in the stack, be provided with the second snap ring on the welder, the welder below is provided with the wire, the wire rear is provided with the welding machine.

Preferably: the workbench is welded with the supporting legs, and the workbench is welded with the limiting plates.

So set up, through the workstation is convenient for arrange other spare parts of installation, realizes the batch assembly to the LED lamp, through the landing leg is convenient for improve the stability of this device during operation, through the limiting plate prevents lamp pearl box drunkenness.

Preferably: the workstation with first frame welding, the workstation with the lead screw seat passes through bolted connection, first frame with the motor passes through bolted connection, the motor output with first adapter sleeve passes through bolted connection, first adapter sleeve with the lead screw passes through bolted connection, the lead screw seat with the lead screw passes through the bearing and connects.

So set up, through first adapter sleeve will the rotation of motor output end is transmitted extremely the lead screw makes the lead screw rotates the drive the slip table is in workstation top lateral shifting, the removal of slip table is convenient for lamp pearl box top is adorned LED lamp pearl in the card is downthehole lamp stand groove top utilizes welder is in the same place LED lamp pearl and lamp stand welding.

Preferably: the lead screw with the slip table passes through threaded connection, the slip table with first snap ring sliding connection, first snap ring with rubber ring friction connection, the rubber ring with card hole integrated into one piece.

So set up, through first snap ring drives the rubber ring for the slip table rotates, through set up on the rubber ring card hole clamping LED lamp pearl.

Preferably: the workbench is welded with the bearing seat, the bearing seat is connected with the assembling table through a bearing, the assembling table is integrally formed with the lamp holder groove, the assembling table is connected with the screw rod through threads, and the screw rod is bonded with the rubber pad.

So set up, through the lamp stand is placed to the assembly bench, the lead screw rotates to make the rubber ring with the assembly bench is concentric, rotates simultaneously when realizing the welding first snap ring with the assembly bench, the operating personnel of being convenient for carry out assembly work to a plurality of LED lamp pearls to improve assembly precision and efficiency, through the screw rod drives the rubber pad for the assembly bench rotates, presss from both sides tightly to prevent to follow to the lamp stand skew when rotating.

Preferably: the workbench is connected with the lamp bead box in a sliding mode, and the lamp bead box is welded with the handle.

So set up, through the LED lamp pearl is stored to the lamp pearl box, through the handle is convenient for pull the lamp pearl box.

Preferably: the workstation with the welding of second frame, the second frame with the pneumatic cylinder passes through bolted connection, the flexible end of pneumatic cylinder with the second adapter sleeve passes through bolted connection, the second adapter sleeve with the crossbeam welding, the crossbeam with the pole setting passes through threaded connection and fixes through the nut, the pole setting with the pressure pad bonds.

So set up, through the second adapter sleeve the crossbeam the pole setting will the length change transmission of the flexible end of pneumatic cylinder extremely the pressure pad realizes when assembling the lamp pearl the pressure pad moves down and compresses tightly the lamp pearl, further prevents the lamp pearl skew.

Preferably: the workbench is connected with the gun rack through a bolt, the gun rack is connected with the welding gun in a sliding mode, the welding gun is bonded with the second clamping ring, the welding gun is connected with the lead through a lead internal connection wire, and the lead is connected with the welding machine through the lead internal connection wire.

So set up, through the stack is placed welder, the second snap ring prevents welder falls, the welding machine passes through the wire does welder energy supply.

The utility model has the beneficial effects that:

1. the device is convenient for replacing the fixing material in the device to assemble the LED lamp beads with various specifications, and the processing of various LED lamps is realized;

2. the alignment precision of the lamp beads and the lamp holder is improved conveniently, so that the welding effect and the service life of the LED lamp are improved;

3. the operation and maintenance of operating personnel are convenient, and the use cost is low.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

fig. 1 is a schematic isometric view of an assembly device for an LED lamp bead according to the present invention;

fig. 2 is a schematic front view of an assembly device for an LED lamp bead according to the present invention;

fig. 3 is a schematic top view of the assembling device for the LED lamp bead according to the present invention;

fig. 4 is a schematic right-view structural diagram of the assembling device for the LED lamp bead.

The reference numerals are explained below:

101. a work table; 102. a support leg; 103. a limiting plate; 201. a first frame; 202. a lead screw seat; 203. A motor; 204. a first connecting sleeve; 205. a lead screw; 301. a sliding table; 302. a first snap ring; 303. a rubber ring; 304. a clamping hole; 401. a bearing seat; 402. an assembly table; 403. a lamp base groove; 404. a screw; 405. a rubber pad 501 and a lamp bead box; 502. a handle; 601. a second frame; 602. a hydraulic cylinder; 603. a second connecting sleeve; 604. a cross beam; 605. erecting a rod; 606. a pressure pad; 701. a gun rack; 702. a welding gun; 703. a second snap ring; 704. a wire; 705. and (5) welding the workpiece.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The utility model is further illustrated by the following examples in conjunction with the accompanying drawings.

As shown in fig. 1-4, an assembling device for an LED lamp bead comprises a workbench 101, support legs 102 are arranged below the workbench 101, a position-limiting plate 103 is arranged on the workbench 101, a first frame 201 is arranged on one side of the workbench 101, a screw base 202 is arranged on the other side of the workbench 101, a motor 203 is arranged above the first frame 201, a first connecting sleeve 204 is arranged at the output end of the motor 203, a screw 205 is arranged between the first connecting sleeve 204 and the screw base 202, a sliding table 301 is arranged on the screw 205, a first snap ring 302 is arranged in the sliding table 301, a rubber ring 303 is arranged in the first snap ring 302, a snap hole 304 is arranged on the rubber ring 303, a bearing seat 401 is arranged between the position-limiting plate 103 and the screw base 202, an assembling table 402 is arranged above the bearing seat 401, a lamp base groove 403 is arranged on the assembling table 402, screw rods 404 are arranged on two sides of the assembling table 402, a rubber pad 405 is arranged on one side of the screw rods 404 close to the lamp base groove 403, a lamp bead box 501 is arranged between the limiting plate 103 and the first frame 201, a handle 502 is arranged in front of the lamp bead box 501, a second frame 601 is arranged behind the sliding table 301, a hydraulic cylinder 602 is arranged above the second frame 601, a second connecting sleeve 603 is arranged at the telescopic end of the hydraulic cylinder 602, a cross beam 604 is arranged below the second connecting sleeve 603, a vertical rod 605 is arranged in the cross beam 604, a pressure pad 606 is arranged below the vertical rod 605, a gun frame 701 is arranged in front of the screw rod seat 202, a welding gun 702 is arranged in the gun frame 701, a second clamping ring 703 is arranged on the welding gun 702, a lead 704 is arranged below the welding gun 702, and a welding machine 705 is arranged behind the lead 704.

Preferably: the workbench 101 is welded with the supporting legs 102, and the workbench 101 is welded with the limiting plate 103; the workbench 101 is welded with the first rack 201, the workbench 101 is connected with the lead screw seat 202 through a bolt, the first rack 201 is connected with the motor 203 through a bolt, the output end of the motor 203 is connected with the first connecting sleeve 204 through a bolt, the first connecting sleeve 204 is connected with the lead screw 205 through a bolt, and the lead screw seat 202 is connected with the lead screw 205 through a bearing; the screw 205 is in threaded connection with the sliding table 301, the sliding table 301 is in sliding connection with the first snap ring 302, the first snap ring 302 is in friction connection with the rubber ring 303, and the rubber ring 303 and the clamping hole 304 are integrally formed; the workbench 101 is welded with a bearing seat 401, the bearing seat 401 is connected with an assembling platform 402 through a bearing, the assembling platform 402 and a lamp holder groove 403 are integrally formed, the assembling platform 402 is connected with a screw rod 404 through a thread, and the screw rod 404 is adhered with a rubber pad 405; the workbench 101 is connected with a lamp bead box 501 in a sliding mode, and the lamp bead box 501 is welded with a handle 502; the workbench 101 is welded with a second frame 601, the second frame 601 is connected with a hydraulic cylinder 602 through a bolt, the telescopic end of the hydraulic cylinder 602 is connected with a second connecting sleeve 603 through a bolt, the second connecting sleeve 603 is welded with a cross beam 604, the cross beam 604 is connected with an upright rod 605 through a thread and fixed through a nut, and the upright rod 605 is bonded with a pressure pad 606; the worktable 101 is connected with a gun rack 701 through a bolt, the gun rack 701 is connected with a welding gun 702 in a sliding way, the welding gun 702 is adhered with a second snap ring 703, the welding gun 702 is connected with a lead 704 through a lead 704 internal connection wire, and the lead 704 is connected with a welding machine 705 through a lead 704 internal connection wire.

The working principle is as follows: when the LED lamp bead assembling device is used for assembling LED lamp beads, other parts are convenient to arrange and install through the workbench 101, batch assembly of LED lamps is achieved, the stability of the LED lamp bead assembling device during operation is improved through the supporting legs 102, and the lamp bead box 501 is prevented from moving through the limiting plate 103; the rotation of the output end of the motor 203 is transmitted to the lead screw 205 through the first connecting sleeve 204, so that the lead screw 205 rotates to drive the sliding table 301 to move transversely above the workbench 101, the movement of the sliding table 301 is convenient for installing LED lamp beads in the clamping holes 304 above the lamp bead box 501, and the LED lamp beads and the lamp holder are welded together by the welding gun 702 above the lamp holder groove 403; the rubber ring 303 is driven to rotate relative to the sliding table 301 through the first clamping ring 302, and the LED lamp beads are clamped through clamping holes 304 formed in the rubber ring 303; the lamp holder is placed through the assembly table 402, the lead screw 205 rotates to enable the rubber ring 303 to be concentric with the assembly table 402, the first clamping ring 302 and the assembly table 402 are rotated simultaneously during welding, an operator can assemble a plurality of LED lamp beads conveniently, assembling accuracy and efficiency are improved, the rubber pad 405 is driven to rotate relative to the assembly table 402 through the screw 404, and the lamp holder is clamped to prevent the lamp holder from deviating when the lamp holder rotates along with the assembly table 402; the LED lamp beads are stored in the lamp bead box 501, and the handle 502 is used for conveniently pulling the lamp bead box 501; the length change of the telescopic end of the hydraulic cylinder 602 is transmitted to the pressure pad 606 through the second connecting sleeve 603, the cross beam 604 and the vertical rod 605, so that the pressure pad 606 moves downwards to press the lamp beads when the lamp beads are assembled, and the lamp beads are further prevented from deviating; the torch 702 is placed by the gun rest 701 and the second snap ring 703 prevents the torch 702 from falling, and the welder 705 powers the torch 702 through the lead 704.

While the preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims

1. The utility model provides an assembly quality for LED lamp pearl which characterized in that: comprises a workbench (101), supporting legs (102) are arranged below the workbench (101), a limiting plate (103) is arranged on the workbench (101), a first frame (201) is arranged on one side of the workbench (101), a lead screw seat (202) is arranged on the other side of the workbench (101), a motor (203) is arranged above the first frame (201), a first connecting sleeve (204) is arranged at the output end of the motor (203), a lead screw (205) is arranged between the first connecting sleeve (204) and the lead screw seat (202), a sliding table (301) is arranged on the lead screw (205), a first clamping ring (302) is arranged in the sliding table (301), a rubber ring (303) is arranged in the first clamping ring (302), a clamping hole (304) is arranged on the rubber ring (303), and a bearing seat (401) is arranged between the limiting plate (103) and the lead screw seat (202), the lamp holder is characterized in that an assembly table (402) is arranged above the bearing seat (401), a lamp holder groove (403) is formed in the assembly table (402), screw rods (404) are arranged on two sides of the assembly table (402), a rubber pad (405) is arranged on one side, close to the lamp holder groove (403), of each screw rod (404), a lamp bead box (501) is arranged between the limiting plate (103) and the first rack (201), a handle (502) is arranged in front of each lamp bead box (501), a second rack (601) is arranged behind the sliding table (301), a hydraulic cylinder (602) is arranged above the second rack (601), a second connecting sleeve (603) is arranged at the telescopic end of the hydraulic cylinder (602), a cross beam (604) is arranged below the second connecting sleeve (603), a vertical rod (605) is arranged in the cross beam (604), and a pressure pad (606) is arranged below the vertical rod (605), a gun rack (701) is arranged in front of the screw rod seat (202), a welding gun (702) is arranged in the gun rack (701), a second clamping ring (703) is arranged on the welding gun (702), a lead (704) is arranged below the welding gun (702), and a welding machine (705) is arranged behind the lead (704).

2. The assembling device for the LED lamp bead according to claim 1, characterized in that: the workbench (101) is welded with the supporting legs (102), and the workbench (101) is welded with the limiting plate (103).

3. The assembling device for the LED lamp bead according to claim 1, characterized in that: workstation (101) with first frame (201) welding, workstation (101) with lead screw seat (202) pass through bolted connection, first frame (201) with motor (203) pass through bolted connection, motor (203) output with first connecting sleeve (204) pass through bolted connection, first connecting sleeve (204) with lead screw (205) pass through bolted connection, lead screw seat (202) with lead screw (205) pass through the bearing and connect.

4. The assembling device for the LED lamp bead according to claim 1, characterized in that: lead screw (205) with slip table (301) pass through threaded connection, slip table (301) with first snap ring (302) sliding connection, first snap ring (302) with rubber ring (303) frictional connection, rubber ring (303) with card hole (304) integrated into one piece.

5. The assembling device for the LED lamp bead according to claim 1, characterized in that: the working table (101) is welded with the bearing seat (401), the bearing seat (401) is connected with the assembling table (402) through a bearing, the assembling table (402) and the lamp seat groove (403) are integrally formed, the assembling table (402) is connected with the screw rod (404) through threads, and the screw rod (404) is bonded with the rubber pad (405).

6. The assembling device for the LED lamp bead according to claim 1, characterized in that: the workbench (101) is connected with the lamp bead box (501) in a sliding mode, and the lamp bead box (501) is welded with the handle (502).

7. The assembling device for the LED lamp bead according to claim 1, characterized in that: the workbench (101) is welded with the second machine frame (601), the second machine frame (601) is connected with the hydraulic cylinder (602) through bolts, the telescopic end of the hydraulic cylinder (602) is connected with the second connecting sleeve (603) through bolts, the second connecting sleeve (603) is welded with the cross beam (604), the cross beam (604) is connected with the vertical rod (605) through threads and is fixed through nuts, and the vertical rod (605) is bonded with the pressure pad (606).

8. The assembling device for the LED lamp bead according to claim 1, characterized in that: the workbench (101) is connected with the gun rack (701) through a bolt, the gun rack (701) is connected with the welding gun (702) in a sliding mode, the welding gun (702) is bonded with the second clamping ring (703), the welding gun (702) is connected with the lead (704) through a lead (704) internal connection wire, and the lead (704) is connected with the welding machine (705) through the lead (704) internal connection wire.