CN216064353U

CN216064353U - System equipment for automatically loading, unloading and detecting performance of ball head assembly

Info

Publication number: CN216064353U
Application number: CN202122430333.6U
Authority: CN
Inventors: 邓军
Original assignee: Shanghai Gaoqi Auto Parts Co ltd
Current assignee: Shanghai Gaoqi Auto Parts Co ltd
Priority date: 2021-10-09
Filing date: 2021-10-09
Publication date: 2022-03-18
Anticipated expiration: 2031-10-09

Abstract

The utility model discloses a system device for automatically loading, unloading and detecting the performance of a ball head assembly, and belongs to the technical field of mechanical automation. The automatic lifting device comprises a frame, wherein a positioning module, a detection module and a transportation stacking module are sequentially arranged on the frame, the positioning module comprises a first conveying belt, a second conveying belt, two lifting cylinders, two positioning plates and a plurality of positioning tools, the first conveying belt and the second conveying belt are arranged up and down, the two positioning plates are respectively fixedly connected with telescopic ends of the two lifting cylinders, the two lifting cylinders are respectively arranged at two ends of the first conveying belt, and the plurality of positioning tools are arranged on the first conveying belt or the positioning plates. According to the automatic feeding device, automatic detection and automatic feeding can be realized through the arrangement of the positioning module, the detection module and the transportation stacking module, parts are not required to be manually placed on equipment stations, personnel are saved, the fatigue of manual production is avoided, and the production efficiency is high.

Description

System equipment for automatically loading, unloading and detecting performance of ball head assembly

Technical Field

The utility model relates to a system device for automatically loading, unloading and detecting the performance of a ball head assembly, and belongs to the technical field of mechanical automation.

Background

The automatic gear shifting handball belongs to terminal manual gear shifting operation components of gearbox configurations such as AT, DCT, CVT and ET for middle-high configuration in each new vehicle, and belongs to middle-high-grade components. When the handball supplier of shifting gears designs and develops, usually because the structure of handball is small and exquisite, the mechanism is complicated, outward appearance requires high scheduling problem, often adopt operating personnel manual work to put the handball that waits to detect at the detection station, the manual work is pressed drive apparatus and is detected, and qualified and unqualified are judged by equipment, puts in qualified and unqualified case after the manual work uninstallation, extravagant man-hour, confuses certified products and defective products easily.

Disclosure of Invention

The technical problem to be solved by the utility model is as follows: the utility model provides an automatic loading and unloading and system equipment that detects bulb assembly performance, it has solved traditional handball and has detected and often relied on the manual work to extravagant man-hour, and confuse the problem of certified products and defective work easily.

The technical problem to be solved by the utility model is realized by adopting the following technical scheme:

a system device for automatically loading, unloading and detecting the performance of a ball head assembly comprises a frame, wherein a positioning module, a detection module and a transportation stacking module are sequentially arranged on the frame, the positioning module comprises a first conveyor belt, a second conveyor belt, two lifting cylinders, two positioning plates and a plurality of positioning tools, the first conveyor belt and the second conveyor belt are arranged up and down, the two positioning plates are respectively and fixedly connected with the telescopic ends of the two lifting cylinders, the two lifting cylinders are respectively arranged at two ends of the first conveyor belt, the plurality of positioning tools are arranged on the first conveyor belt or the positioning plate, the machine frame is also provided with a pushing cylinder used for pushing the positioning tool from the positioning plate to the first conveyor belt or the second conveyor belt, still fixedly connected with robot hand in the frame, the robot hand removes between orientation module, detection module and transportation stack module.

As a preferred example, the detection module comprises an electric path detection structure, a five-axis detection structure, a ball button detection structure and a laser coding structure.

As a preferred example, the transportation stacking module includes a third conveyor belt, a fourth conveyor belt, a fifth conveyor belt, and a lifting structure, the fourth conveyor belt and the fifth conveyor belt are disposed one above the other, and the third conveyor belt is located on one side of the fourth conveyor belt and is slidably connected to the frame through a lifting mechanism.

As a preferred example, the lifting mechanism includes a rack and a driving motor, the rack is vertically arranged, the rack is fixedly connected with the rack, the driving motor is fixedly connected with the bottom frame of the third conveyor belt, and an output shaft of the driving motor is sleeved with a gear, and is meshed with the rack.

As preferred example, promote the structure and include two vertical mounting panels that set up, two promote cylinder and two centre gripping cylinders, two the mounting panel symmetry sets up at the both ends of fourth conveyer belt, two promote the cylinder respectively with two mounting panel fixed connection, two centre gripping cylinder respectively with the flexible end fixed connection of two promotion cylinders.

As a preferable example, an electrifying probe for detecting the ball head is arranged on the positioning tool.

As a preferable example, a first recycling box is arranged on one side of the positioning module on the rack, and a second recycling box is arranged on one side of the detection module on the rack.

As a preferred example, the front surface of the machine frame is also provided with a display screen.

The utility model has the beneficial effects that:

1. according to the automatic feeding device, automatic detection and automatic feeding can be realized through the arrangement of the positioning module, the detection module and the transportation stacking module, parts are not required to be manually placed on equipment stations, personnel are saved, the fatigue of manual production is avoided, and the production efficiency is high.

2. The utility model can ensure the full-automatic production of the production line, the full-intelligent mistake and fool proofing of the multi-mode sensor and the high production efficiency, and can effectively distinguish and classify the qualified products and the unqualified products without confusion.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the present invention with the outer shell removed;

FIG. 3 is a schematic front view of the present invention with the housing removed;

FIG. 4 is a schematic structural view of portion A of FIG. 3;

FIG. 5 is a side view of the present invention with the housing removed;

FIG. 6 is a schematic top view of the present invention with the housing removed;

FIG. 7 is a schematic structural view of portion B of FIG. 6;

fig. 8 is a partial structural schematic view of the positioning tool.

In the figure: the device comprises a rack 1, a fifth conveyor belt 2, a fourth conveyor belt 3, a lifting cylinder 4, a robot arm 5, a first recovery box 6, a first conveyor belt 7, a clamping cylinder 8, a rack 9, a driving motor 10, a second recovery box 11, a laser coding structure 12, a positioning tool 13, an electrified probe 14, a second conveyor belt 15, a lifting cylinder 16, a positioning plate 17, a pushing cylinder 18, a third conveyor belt 19 and a display screen 20.

Detailed Description

In order to make the technical means, the original characteristics, the achieved purpose and the efficacy of the utility model easy to understand, the utility model is further described with reference to the specific drawings.

As shown in fig. 1 to 8, a system device for automatically loading, unloading and detecting the performance of a ball head assembly comprises a frame 1, wherein a positioning module, a detection module and a transportation stacking module are sequentially arranged on the frame 1, the positioning module comprises a first conveyor belt 7, a second conveyor belt 15, two lifting cylinders 16, two positioning plates 17 and a plurality of positioning tools 13, the first conveyor belt 7 and the second conveyor belt 15 are arranged up and down, the two positioning plates 17 are respectively fixedly connected with telescopic ends of the two lifting cylinders 16, the two lifting cylinders 16 are respectively arranged at two ends of the first conveyor belt 7, the plurality of positioning tools 13 are arranged on the first conveyor belt 7 or the positioning plates 17, a pushing cylinder 18 for pushing the positioning tools 13 from the positioning plates 17 to the first conveyor belt 7 or the second conveyor belt 15 is further arranged on the frame 1, a robot hand 5 is further fixedly connected to the frame 1, and the robot hand 5 is arranged on the positioning module, The detection module and the transport stacking module.

The detection module comprises an electric path detection structure, a five-axis detection structure, a ball button detection structure and a laser coding structure 12.

The transportation stacking module comprises a third conveyor belt 19, a fourth conveyor belt 3, a fifth conveyor belt 2 and a lifting structure, the fourth conveyor belt 3 and the fifth conveyor belt 2 are arranged up and down, and the third conveyor belt 19 is located on one side of the fourth conveyor belt 3 and is connected with the frame 1 in a sliding mode through a lifting mechanism.

Elevating system includes rack 9 and driving motor 10 that vertical direction set up,

rack

9 and 1 fixed connection in frame, driving motor 10 and third conveyer belt 19's bottom frame fixed connection, and driving motor 10's output shaft cover is equipped with the gear, with the meshing of rack 9, promote the mounting panel that the structure includes two vertical settings, two promote cylinder 4 and two centre gripping cylinders 8, two mounting panel symmetries set up the both ends at fourth conveyer belt 3, two promote cylinder 4 respectively with two mounting panel fixed connection, two centre gripping cylinders 8 respectively with two flexible end fixed connection who promotes cylinder 4.

Adopt above-mentioned scheme, 2 both sides of fifth conveyer belt also are provided with the promotion structure, and fifth conveyer belt 2 piles up the empty turnover case of multilayer, driving motor 10 passes through the gear, the cooperation of rack 9 can drive the lift of fifth conveyer belt 2, promote the structure centre gripping simultaneously and pile up the penultimate floor of turnover case, make the empty turnover case that has the bottommost carry to fifth conveyer belt 2, and rise to detection module by, put into the turnover case after the product detection is qualified, the turnover case passes through third conveyer belt 19 and carries to fourth conveyer belt 3 on, when follow-up turnover case continues to come, through promoting preceding turnover case of promotion cylinder 4 and the centre gripping cylinder 8 centre gripping and promote, make a plurality of week vanning automatic stack, reach and set for after the height, then report to the police and inform and transport away.

An electrifying probe 14 for detecting the ball head is arranged on the positioning tool 13, the electrifying probe 14 is communicated with a product on the positioning tool 13, and an electric part of the positioning tool is preliminarily tested.

One side of locating module is provided with first collection box 6 in frame 1, and one side of detecting module is provided with second collection box 11 in frame 1, to the defective work, gets into first collection box 6 or second collection box 11 automatically according to the process, through sensor response and count, if reached and set for quantity promptly equipment alarm, need open with the key and just can take out and handle the defective work.

The front of the frame 1 is also provided with a display screen 20, and the PLC and the industrial personal computer are the brain of the equipment and control the logic operation of electric, pneumatic and mechanical devices. In the operation process of the equipment, some abnormal alarming conditions may occur, and when the abnormal conditions occur, the display screen 20 pops up an alarming interface to prompt which part is abnormal, so that maintenance personnel can conveniently and quickly remove the fault. If the material is not enough, the display screen 20 interface automatically displays and gives an audible alarm to remind the user of loading.

The working principle is as follows: an operator starts an air source and a power supply system of the equipment, for greater flexibility, a handball assembly is installed on a positioning tool 13 for detection by manpower for the first time, a telescopic electrifying probe 14 for detection is hidden in the positioning tool 13, the positioning tool 13 for placing a product is placed on a first conveyor belt 7, the electrifying probe 14 on the positioning tool 13 is contacted with an induction sensor of the first conveyor belt 7, a switch of the handball is manually pressed, the circuit is conducted, the first conveyor belt 7 automatically conveys the handball to the other end after the handball circuit is proved to be qualified, a manipulator 5 grabs the product on the positioning tool 13 when the manipulator 5 senses the product, the empty positioning tool 13 is placed back, and the assembly is completed only after the induction is in place; if the parts are not assembled in place, the circuit is not conducted, the robot arm 5 grabs the positioning tool 13 onto the positioning plate 17 at the moment, the positioning tool is returned to the original position through the second conveyor belt 15, and the robot arm is manually inspected or scrapped by an operator and is placed into the first recycling box 6; the empty tool is not identified by the sensor in place, and the equipment stops producing;

the product that 5 robots will snatch shifts to detection module and detects, and at the detection station, 5 robots are automatic to be put the assigned position back with the product, and multidirectional cylinder presss from both sides the product tightly, hides the displacement sensor in frame 1 below and rises to initial position, then the unblock button is pressed the cubic from the place ahead automatically and can be acquireed the stroke, and whether left + -button is qualified by the same automatic cubic detection of pressing, and whether sensor detection signal of telecommunication switched on simultaneously, whether the electric current accords with the design requirement. If qualified robot 5 then takes off the handball to lower station, unqualified then puts into second collection box 11 automatically, qualified then with the handball automatic transfer to laser beat sign indicating number two-dimensional code region, beat sign indicating number back move to scanning region and carry out production batch and quality state scanning and get into production tracking system, scan qualified part move to the regional week vanning of certified products in, the product is put into the product according to the settlement position of week vanning well word check, avoids the collision damage product.

After a case of product is filled with, the turnover box is automatically transferred to the transportation and is stacked into a module, and a plurality of turnover boxes are automatically stacked through the lifting cylinder 4 and the clamping cylinder 8, and after the set height is reached, the alarm notice is sent away.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that various changes and modifications may be made without departing from the spirit and scope of the utility model as defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides an automatic loading and unloading and system's equipment of detection bulb assembly performance, includes frame (1), locating module, detection module and transportation stack module, its characterized in that have set gradually in frame (1): the positioning module comprises a first conveying belt (7), a second conveying belt (15), two lifting cylinders (16), two positioning plates (17) and a plurality of positioning tools (13), wherein the first conveying belt (7) and the second conveying belt (15) are arranged up and down, the two positioning plates (17) are fixedly connected with telescopic ends of the two lifting cylinders (16) respectively, the two lifting cylinders (16) are arranged at two ends of the first conveying belt (7) respectively, the positioning tools (13) are arranged on the first conveying belt (7) or the positioning plates (17), a pushing cylinder (18) used for pushing the positioning tools (13) from the positioning plates (17) to the first conveying belt (7) or the second conveying belt (15) is further arranged on the machine frame (1), a machine hand (5) is fixedly connected to the machine frame (1), and the machine hand (5) is arranged on the positioning module, The detection module and the transport stacking module.

2. The system equipment for automatically loading, unloading and detecting the performance of the ball head assembly according to claim 1, wherein: the detection module comprises an electric path detection structure, a five-axis detection structure, a ball head button detection structure and a laser coding structure (12).

3. The system equipment for automatically loading, unloading and detecting the performance of the ball head assembly according to claim 1, wherein: the transportation stacking module comprises a third conveyor belt (19), a fourth conveyor belt (3), a fifth conveyor belt (2) and a lifting structure, the fourth conveyor belt (3) and the fifth conveyor belt (2) are arranged from top to bottom, and the third conveyor belt (19) is located on one side of the fourth conveyor belt (3) and is connected with the frame (1) in a sliding mode through a lifting mechanism.

4. The system equipment for automatically loading, unloading and detecting the performance of the ball head assembly according to claim 3, wherein: the lifting mechanism comprises a rack (9) and a driving motor (10) which are arranged in the vertical direction, the rack (9) is fixedly connected with the rack (1), the driving motor (10) is fixedly connected with a bottom frame of the third conveyor belt (19), and an output shaft of the driving motor (10) is sleeved with a gear which is meshed with the rack (9).

5. The system equipment for automatically loading, unloading and detecting the performance of the ball head assembly according to claim 3, wherein: promote the structure and include mounting panel, two promotion cylinders (4) and two centre gripping cylinders (8) of two vertical settings, two the mounting panel symmetry sets up at the both ends of fourth conveyer belt (3), two promote cylinder (4) respectively with two mounting panel fixed connection, two centre gripping cylinder (8) respectively with the flexible end fixed connection of two promotion cylinders (4).

6. The system equipment for automatically loading, unloading and detecting the performance of the ball head assembly according to claim 1, wherein: an electrifying probe (14) for detecting the ball head is arranged on the positioning tool (13).

7. The system equipment for automatically loading, unloading and detecting the performance of the ball head assembly according to claim 1, wherein: one side of the positioning module on the rack (1) is provided with a first recycling box (6), and one side of the detection module on the rack (1) is provided with a second recycling box (11).

8. The system equipment for automatically loading, unloading and detecting the performance of the ball head assembly according to claim 1, wherein: the front surface of the frame (1) is also provided with a display screen (20).