CN216064313U - Goods rechecking and sorting system - Google Patents
Goods rechecking and sorting system Download PDFInfo
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- CN216064313U CN216064313U CN202122082733.2U CN202122082733U CN216064313U CN 216064313 U CN216064313 U CN 216064313U CN 202122082733 U CN202122082733 U CN 202122082733U CN 216064313 U CN216064313 U CN 216064313U
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Abstract
The utility model provides a goods rechecking and sorting system, which comprises: the goods operation channel is used for moving the turnover box and is provided with an exception handling port; the storage control module is used for issuing a control instruction and driving the goods operation channel to act; the warehouse management module is used for calculating the theoretical weight of the goods in the turnover box and establishing box codes for identification; the code reading and weighing device comprises a code reading unit and a weighing unit, the code reading unit is used for reading the box codes on the turnover box and acquiring the box numbers, and the weighing unit is used for weighing the actual weight of the goods in the turnover box; the warehousing control module binds the actual weight and the box number of the corresponding turnover box and sends the actual weight to the warehousing management module, the warehousing management module rechecks errors between theoretical weight and actual weight of the turnover box with the same box number through calculation, and when the errors exceed a set threshold value, the goods operation channel conveys the turnover box to the abnormal processing port. Effectively reduced workman's operation intensity, improved the operating efficiency at logistics center.
Description
Technical Field
The utility model relates to the technical field of logistics, in particular to a goods rechecking and sorting system.
Background
The logistics industry is a complex industry including packaging, transportation, warehousing, freight agencies and financial services, and has a fundamental and strategic position. The logistics is connected with manufacturing, circulation and consumption, and is accompanied with a merchant flow, an information flow and a fund flow, and the recyclable logistics package is used as a carrier of goods/commodities and information and is also an asset shared by supply chain circulation. At present, the logistics industry is rapidly developed in China, and the logistics industry becomes an indispensable link for connecting producers and consumers. However, the logistics industry in China is in the beginning stage, and most logistics systems are extremely complicated in structure. For example, the rechecking and sorting of the automobile distribution center is carried out manually, 3-5 minutes is needed for rechecking one box of goods, the operation efficiency is low, and more recheckers are needed; meanwhile, due to the fact that goods in the automobile accessory industry are heavy, labor intensity of manual operation is high, and certain safety risks exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a goods rechecking and sorting system, which solves the problems of low operation efficiency, high labor cost and high operation labor intensity caused by manual rechecking and sorting.
In order to achieve the above object, the present invention provides a goods rechecking and sorting system, comprising:
the goods operation channel is used for moving the turnover box and is provided with an exception handling port;
the storage control module is used for issuing a control instruction and driving the goods operation channel to act;
the warehouse management module is used for establishing a box code to identify the turnover box and calculating the theoretical weight of goods in the turnover box according to a picking order, and is connected with the warehouse control module to perform information interaction;
the code reading weighing device is arranged on the goods running channel, connected with the storage control module and comprises a code reading unit and a weighing unit, the code reading unit is used for reading the box codes on the turnover boxes and acquiring the box numbers of the corresponding turnover boxes, and the weighing unit is used for weighing the actual weight of the goods in the turnover boxes and sending the actual weight to the storage control module;
the warehouse control module is further used for binding the actual weight with the box number of the corresponding turnover box and sending the actual weight to the warehouse management module, the warehouse management module rechecks the goods in the turnover box by calculating the error between the theoretical weight and the actual weight of the turnover box with the same box number, and when the error exceeds a set threshold value, the warehouse control module sends an instruction to control the goods operation channel to convey the turnover box to the abnormity processing port.
Optionally, the goods rechecking and sorting system further includes a sorting device disposed on the goods operation channel, the sorting device is located behind the code reading weighing device and connected to the warehousing control module, when the error is smaller than or equal to the set threshold, the warehousing control module sends an instruction to the sorting device, and the sorting device sorts out the turnover box.
Optionally, the goods rechecking and sorting system further comprises a buffer slide way, the buffer slide way is located on one side of the goods operation channel, and the sorting device sorts the turnover box to the buffer slide way.
Optionally, the goods rechecking and sorting system further comprises an alarm device, the alarm device is connected with the warehousing control module, and when the error exceeds a set threshold value, the warehousing control module issues an instruction to the alarm device to send an alarm signal.
Optionally, the exception handling port is located at the tail end of the cargo operation channel.
Optionally, the goods rechecking and sorting system further includes an induction module connected to the warehousing control module, the induction module is disposed at the abnormal processing port, when the induction module induces that a turnover box entering the abnormal processing port exceeds a threshold value within a certain time, the induction module sends a signal to the warehousing control module, and the warehousing control module sends an instruction to control the goods operation channel to stop operating.
Optionally, the goods moving channel is a conveyor belt.
The utility model provides a goods rechecking and sorting system, which rechecks goods in a turnover box by calculating the error between the theoretical weight and the actual weight of the turnover box with the same box number, does not need to be checked by opening the box to check each goods, reduces the operation intensity of workers, reduces the labor cost and improves the operation efficiency of a logistics center.
Drawings
It will be appreciated by those skilled in the art that the drawings are provided for a better understanding of the utility model and do not constitute any limitation to the scope of the utility model. Wherein:
fig. 1 is a top view of a cargo review sorting system according to an embodiment of the present invention;
fig. 2 is a front view of a cargo review sorting system provided by an embodiment of the present invention;
fig. 3 is a side view of a cargo review sorting system provided by an embodiment of the present invention;
in the drawings:
10-a cargo movement channel; 20-exception handling port; 30-a code-reading weighing device; 40-a sorting device; 50-cache slide.
Detailed Description
To further clarify the objects, advantages and features of the present invention, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is to be noted that the drawings are in greatly simplified form and are not to scale, but are merely intended to facilitate and clarify the explanation of the embodiments of the present invention. Further, the structures illustrated in the drawings are often part of actual structures. In particular, the drawings may have different emphasis points and may sometimes be scaled differently.
As used in this application, the singular forms "a," "an," and "the" include plural referents unless the content clearly dictates otherwise. As used in this disclosure, the term "or" is generally employed in its sense including "and/or" unless the content clearly dictates otherwise. As used in this disclosure, the term "plurality" is generally employed in its sense including "at least one" unless the content clearly dictates otherwise. As used in this disclosure, the term "at least two" is generally employed in a sense including "two or more" unless the content clearly dictates otherwise. Furthermore, the terms "first", "second", "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", "third" may explicitly or implicitly include one or at least two of the features.
Referring to fig. 1, fig. 1 is a top view of a cargo review and sorting system according to an embodiment of the present invention, fig. 2 is a front view of the cargo review and sorting system according to the embodiment of the present invention, and fig. 3 is a side view of the cargo review and sorting system according to the embodiment of the present invention. This embodiment provides a goods letter sorting system of rechecking, includes:
the goods operation channel 10 is used for moving the turnover boxes, and the goods operation channel 10 is provided with an exception handling port 20;
the storage control module is used for issuing a control instruction and driving the goods operation channel to act;
the warehouse management module is used for establishing a box code to identify the turnover box and calculating the theoretical weight of goods in the turnover box according to a picking order, and is connected with the warehouse control module to perform information interaction;
the code reading weighing device 30 is arranged on the goods running channel 10, is connected with the storage control module, and comprises a code reading unit and a weighing unit, wherein the code reading unit is used for reading the box codes on the turnover boxes and acquiring the box numbers of the corresponding turnover boxes, and the weighing unit is used for weighing the actual weight of the goods in the turnover boxes and sending the actual weight to the storage control module;
the warehousing control module is further configured to bind the actual weight with a box number of a corresponding turnover box and send the actual weight to the warehousing management module, the warehousing management module rechecks the goods in the turnover box by calculating an error between a theoretical weight and an actual weight of the turnover box with the same box number, and when the error exceeds a set threshold, the warehousing control module sends an instruction to control the goods operation channel 10 to convey the turnover box to the abnormality processing port 20.
The goods rechecking and sorting system provided by the embodiment is mainly suitable for goods in the automobile distribution industry, the goods in the turnover box are rechecked by comparing the theoretical weight of the goods in the turnover box obtained by calculating according to the picking order with the actual weight obtained by weighing, when the error exceeds a set threshold value, the warehousing control module issues an instruction to control the goods operation channel 10 to convey the turnover box to the abnormal processing port 20, at the moment, a worker can be arranged to manually recheck the turnover box, when the error does not have the set threshold value, the problem of the goods in the turnover box is solved, the rechecking is passed, at the moment, the box opening check is not needed, and the goods can be sorted and arranged. Therefore, the goods rechecking and sorting system provided by the embodiment does not need to be unpacked to check each goods, effectively reduces the operation intensity of workers, reduces the labor cost and improves the operation efficiency of the logistics center.
Specifically, the goods moving passage 10 is a conveyor belt, and the main function of the goods moving passage is to complete rechecking of the turnover box in the moving process. The goods moving passage 10 is generally connected to a plurality of buffer chutes 50, i.e. sorting gates, to sort the sorted goods for packing and transporting. Of course, the cargo passage 10 may be a conveyor, which is not limited in this application.
In this embodiment, the goods operation channel 10 has an exception handling port 20, and when the error exceeds a set threshold, it indicates that there is a possible error in the number of goods in the turnover box, and the turnover box enters the exception handling port 20. The exception handling port 20 is used for receiving goods which are not passed through for rechecking, and generally comprises a slide way formed by a steel belt, a roller and the like, so that the goods slide to the exception handling port 20 from a main channel. Preferably, the exception handling port 20 is located at the tail end of the cargo running channel 10.
Further, after the turnover box enters the abnormality processing port 20, workers can be arranged to manually recheck the goods in the turnover box, and since the weighing unit can only recognize that the weight of the goods in the turnover box has an error, but cannot accurately judge whether the quantity, specification or kind of the goods in the turnover box is incorrect, the specific problem can be found out in a manual rechecking mode. In this embodiment, the manual review module only needs one worker to be responsible for, and the mode that traditional full manual review needs multiple review personnel to participate is replaced, so that the operation intensity and the labor cost of workers are reduced, and the operation efficiency of the logistics center is improved.
The goods rechecking and sorting system further comprises a sorting device 40 arranged on the goods running channel 10, the sorting device 40 is positioned behind the code reading weighing device 30 and is connected with the warehousing control module, when the error is smaller than a set threshold value, the code reading weighing device 30 sends a signal to the warehousing control module, and the warehousing control module sends an instruction to the sorting device 40 so as to sort out the turnover boxes. In this embodiment, the sorting device 40 is used to sort out the circulation boxes that have passed through the rechecking process, so as to facilitate the boxing and transportation.
With continued reference to fig. 1 and fig. 3, the goods rechecking and sorting system further includes a buffer slide 50, the buffer slide 50 is located at one side of the goods moving passage 10, and the sorting device 40 sorts the turnover boxes to the buffer slide 50. The buffer memory slideway 50, namely the sorting road junction, is a passage for separating the goods qualified by rechecking from a main passage and entering a goods collection area, and generally comprises a slideway formed by a steel belt, a roller and the like, wherein a worker loads and delivers the containers of the buffer memory slideway 50 without rechecking manually. In this embodiment, the number of the buffer runners 50 is one, and the number of the buffer runners 50 is not limited in this application.
Furthermore, the goods rechecking and sorting system further comprises an alarm device, the alarm device is connected with the warehousing control module, when the error exceeds a set threshold value, the code reading weighing device 30 sends a signal that the rechecking fails to the warehousing control module, and the warehousing control module sends an instruction to the alarm device to send an alarm signal. The alarm device is mainly used for reminding workers that goods in the turnover box are wrong and need to be manually rechecked.
Preferably, the alarm device is a light alarm or a sound alarm.
Further, the goods rechecking and sorting system further comprises an induction module and a warehousing control module, wherein the induction module is arranged at the abnormal processing port 20, when the induction module induces that the turnover box entering the abnormal processing port 20 in a certain time exceeds a threshold value, the induction module sends a signal to the warehousing control module, and the warehousing control module controls the goods operation channel 10 to stop operating. The sensing module is, for example, a sensor and the warehouse control module is, for example, a WCS system.
In this embodiment, the warehouse management module is a WMS system, and the WMS system is configured to establish bin codes to identify the turnover boxes and calculate theoretical weights of the goods in the turnover boxes according to the picking order. The box code in the logistics is a special code used for identifying specific real objects in the logistics field in the supply chain, is pasted to the turnover box, is a whole supply chain process, and comprises shared data of links of manufacturers, distribution and marketing industry, transportation industry, consumers and the like. The method runs through the whole trade process, and improves the economic benefit of the whole logistics system through the acquisition and feedback of the logistics barcode data.
When the turnover box runs to the code reading weighing device through the goods running channel, the code reading unit is used for reading box codes on the turnover box and acquiring corresponding box numbers of the turnover box, the weighing unit is used for weighing actual weight of goods in the turnover box and sending the actual weight to the storage control module, the storage control module binds the actual weight and the corresponding box number of the turnover box and sends the actual weight to the storage management module, the storage management module rechecks the goods in the turnover box by calculating errors of theoretical weight and actual weight of the turnover box with the same box number, and when the errors exceed a set threshold value, the storage control module sends an instruction to control the goods running channel to convey the turnover box to the abnormal processing port.
In this embodiment, the code reading unit and the weighing unit are integrated on the same device, for example, a code reading and weighing all-in-one machine, when the container passes through the detection area of the code reading and weighing all-in-one machine, the code reading and weighing all-in-one machine can read the container codes on the turnover box and obtain the corresponding theoretical weight of the goods in the turnover box, and simultaneously weigh the actual weight of the goods in the turnover box and calculate the error between the theoretical weight and the actual weight.
When the error exceeds a set threshold value, the sorting device 40 does not act, the turnover box enters the abnormal processing port 20 along the goods running channel 10, and when the error is smaller than the set threshold value, the sorting device 40 sorts out the turnover box.
It should be understood that, in this embodiment, the connections between the warehouse management module, the warehouse control module, the code reading and weighing device, the sorting device, the alarm device and the sensing module are all communication connections, rather than mechanical connections, and the communication connections may be wireless communication connections or wired communication connections, which is not limited in this application.
To sum up, the embodiment of the utility model provides a goods rechecking and sorting system, the goods in a turnover box are rechecked by comparing the theoretical weight of the goods in the turnover box obtained by calculating according to a picking order with the actual weight obtained by weighing, when the error exceeds a set threshold value, the warehousing control module issues an instruction to control the goods operation channel to convey the turnover box to the abnormal processing port, at this time, a worker can be arranged to manually recheck the turnover box, when the error does not have the set threshold value, the goods in the turnover box are rechecked, at this time, the box does not need to be opened for checking, and the goods can be sorted and delivered. Therefore, the goods rechecking and sorting system provided by the embodiment does not need to be unpacked to check each goods, effectively reduces the operation intensity of workers, reduces the labor cost and improves the operation efficiency of the logistics center.
The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any way. It will be understood by those skilled in the art that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (7)
1. A system for rechecking and sorting goods, comprising:
the goods operation channel is used for moving the turnover box and is provided with an exception handling port;
the storage control module is used for issuing a control instruction and driving the goods operation channel to act;
the warehouse management module is used for establishing a box code to identify the turnover box and calculating the theoretical weight of goods in the turnover box according to a picking order, and is connected with the warehouse control module to perform information interaction;
the code reading weighing device is arranged on the goods running channel, connected with the storage control module and comprises a code reading unit and a weighing unit, the code reading unit is used for reading the box codes on the turnover boxes and acquiring the box numbers of the corresponding turnover boxes, and the weighing unit is used for weighing the actual weight of the goods in the turnover boxes and sending the actual weight to the storage control module;
the warehouse control module is further used for binding the actual weight with the box number of the corresponding turnover box and sending the actual weight to the warehouse management module, the warehouse management module rechecks the goods in the turnover box by calculating the error between the theoretical weight and the actual weight of the turnover box with the same box number, and when the error exceeds a set threshold value, the warehouse control module sends an instruction to control the goods operation channel to convey the turnover box to the abnormity processing port.
2. The system as claimed in claim 1, wherein the system further comprises a sorting device disposed on the goods moving path, the sorting device is located behind the code reading and weighing device and connected to the warehousing control module, when the error is smaller than or equal to the predetermined threshold, the warehousing control module sends a command to the sorting device, and the sorting device sorts out the turnover boxes.
3. The system of claim 2, further comprising a buffer slide positioned to one side of the lane of travel of the goods, wherein the sorter sorts the totes to the buffer slide.
4. The system as claimed in claim 1, wherein the system further comprises an alarm device, the alarm device is connected to the warehousing control module, and when the error exceeds a predetermined threshold, the warehousing control module issues an instruction to the alarm device to send an alarm signal.
5. The system as claimed in claim 1, wherein the exception handling port is located at the end of the goods travel path.
6. The system as claimed in claim 5, wherein the system further comprises a sensing module connected to the warehousing control module, the sensing module is disposed at the abnormal processing port, when the sensing module senses that a turnover box entering the abnormal processing port exceeds a threshold value within a certain time, the sensing module sends a signal to the warehousing control module, and the warehousing control module sends an instruction to control the goods operation channel to stop operating.
7. The system as claimed in claim 1, wherein the goods travel path is a conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122082733.2U CN216064313U (en) | 2021-08-31 | 2021-08-31 | Goods rechecking and sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122082733.2U CN216064313U (en) | 2021-08-31 | 2021-08-31 | Goods rechecking and sorting system |
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| Publication Number | Publication Date |
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| CN216064313U true CN216064313U (en) | 2022-03-18 |
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| CN202122082733.2U Active CN216064313U (en) | 2021-08-31 | 2021-08-31 | Goods rechecking and sorting system |
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2021
- 2021-08-31 CN CN202122082733.2U patent/CN216064313U/en active Active
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