CN216063486U

CN216063486U - Marine kitchen garbage vacuum collection device

Info

Publication number: CN216063486U
Application number: CN202122627294.9U
Authority: CN
Inventors: 夏浩洋; 曹勇
Original assignee: Shanghai Vacdrain Vacuum Drainage Equipment Co ltd
Current assignee: Shanghai Vacdrain Vacuum Drainage Equipment Co ltd
Priority date: 2021-10-29
Filing date: 2021-10-29
Publication date: 2022-03-18
Anticipated expiration: 2031-10-29

Abstract

The utility model relates to the technical field of kitchen waste treatment, and discloses a vacuum kitchen waste collection device for a ship, which comprises: the kitchen garbage bin comprises a bin body, wherein a bin opening for collecting kitchen garbage is formed in the bin body; the crusher is arranged inside the box body, and a feed inlet of the crusher is communicated with the box opening and is used for crushing the kitchen waste; the flushing component is connected with the pulverizer and used for flushing water to keep the pulverized kitchen waste in fluidity; the collecting tank is communicated with the grinder through a vacuum pipeline and is used for collecting the ground kitchen waste, and a vacuum pump is arranged on the vacuum pipeline; and the controller is respectively connected with the pulverizer, the flushing component and the vacuum pump and controls the working state of the flushing component and the vacuum pump. According to the kitchen waste collecting device, the crushed kitchen waste is collected through the vacuum pipeline, so that the kitchen waste collecting device is more convenient to operate, and the labor intensity of manpower is reduced.

Description

Marine kitchen garbage vacuum collection device

Technical Field

The utility model relates to the technical field of kitchen waste treatment, in particular to a vacuum kitchen waste collection device for a ship.

Background

Many people on the open sea sailing ship and the ocean platform leave the land for a long time to independently produce and live, and a large amount of kitchen waste can be generated every day. At present, the collection of kitchen waste on ships and ocean platforms is a time-consuming and labor-consuming matter, and the main collection mode of the kitchen waste is manual collection and transportation, so that a large amount of manpower and material resources are consumed. Wherever the kitchen wastes are collected and transported and stored, the problems of sanitation of ships and ocean platforms and pollution to working environment can be caused.

Therefore, the utility model needs to invent a vacuum collection device for the marine kitchen waste, which can automatically collect and primarily treat the waste to reduce the labor intensity of manpower.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a vacuum collection device for kitchen waste for a ship, which is used for collecting the crushed kitchen waste through a vacuum pipeline, so that the operation is more convenient, and the labor intensity of manpower is reduced.

The technical scheme provided by the utility model is as follows:

a marine kitchen garbage vacuum collection device includes:

the kitchen garbage bin comprises a bin body, wherein a bin opening for collecting kitchen garbage is formed in the bin body;

the crusher is arranged inside the box body, and a feed inlet of the crusher is communicated with the box opening and is used for crushing the kitchen waste;

the flushing component is connected with the pulverizer and used for flushing water to keep the pulverized kitchen waste in fluidity;

the collecting tank is communicated with the grinder through a vacuum pipeline and is used for collecting the ground kitchen waste, and a vacuum pump is arranged on the vacuum pipeline;

and the controller is respectively connected with the pulverizer, the flushing component and the vacuum pump and controls the working state of the flushing component and the vacuum pump.

In the technical scheme, the kitchen waste collection process is carried out in a vacuum environment without the help of gravity, so that the height can be reduced and the space can be reduced in the arrangement of the whole treatment system, the odor can be absorbed in the vacuum environment, the problem of overflowing of the odor is effectively avoided, and the kitchen waste is prevented from being omitted everywhere due to bumping; simultaneously, the bath subassembly can make the kitchen garbage after smashing keep mobility to smooth through vacuum collection, collect the kitchen garbage after smashing through vacuum line, it is more convenient to operate, has alleviateed manpower intensity of labour.

Further preferably, still be equipped with case lid and electromagnetic lock on the box, the case lid sets up case mouth department, one side of case lid pass through the hinge with the box rotates to be connected, the opposite side of case lid passes through the electromagnetic lock with the box is connected, the electromagnetic lock with rubbing crusher connects, makes when rubbing crusher starts the automatic actuation of electromagnetic lock, rubbing crusher closes the back the electromagnetic lock is opened after the time delay is predetermine.

Further preferably, an electromagnetic induction switch is further arranged on the box body, and the electromagnetic induction switch is arranged between the box body and the box cover and connected with the pulverizer, so that when the box cover is in a closed state, the pulverizer can normally work after being electrified.

Further preferably, the rubbing crusher includes the feeder hopper, smashes the room, goes out hopper, driving motor and a pair of roller, smash the both ends of room respectively with the feeder hopper with go out the hopper and connect, the feed inlet sets up the feeder hopper is kept away from smash the one end of room, it is a pair of the roller sets up smash indoor, it is a pair of the one end of roller runs through respectively smash the room with driving motor drive is connected, it keeps away from to go out the hopper smash the one end of room pass through vacuum line with the collection tank intercommunication.

Further preferably, the pulverizer further comprises a one-way suction valve, and the one-way suction valve is arranged on the pulverizing chamber.

Further preferably, the flushing assembly comprises a flushing pipe and a flushing valve, the flushing pipe is communicated with the feed hopper, the flushing valve is arranged on the flushing pipe and connected with the controller, and the controller controls the opening and closing of the flushing valve.

Further preferably, the vacuum pump is a water ring vacuum pump, and the vacuum degree of the vacuum pipeline during operation is 0.4-0.6 bar.

Further preferably, a pneumatic pinch valve is further arranged on the vacuum pipeline, and the pneumatic pinch valve is arranged in the box body and used for controlling the conveying of the smashed kitchen waste.

Further preferably, the collecting tank comprises a first collecting tank and a second collecting tank, the vacuum pipeline is communicated with the first collecting tank, the first collecting tank and the second collecting tank are communicated through a first pipeline, a first pinch valve is arranged on the first pipeline, the second collecting tank is communicated with the garbage disposal device through a second pipeline, and a second pinch valve is arranged on the second pipeline.

Further preferably, the first pinch valve is normally opened, the second pinch valve is normally closed, a baffle is arranged in the first collecting tank, and a plurality of air holes are formed in the baffle and used for preventing sundries from entering the vacuum pump.

Compared with the prior art, the marine kitchen waste vacuum collection device has the beneficial effects that:

according to the kitchen waste collection system, the kitchen waste collection process is carried out in a vacuum environment without the help of gravity, so that the height can be reduced and the space can be reduced in the arrangement of the whole treatment system, the vacuum environment can absorb odor, the odor overflow problem is effectively avoided, and the kitchen waste is prevented from being omitted everywhere due to bumping; simultaneously, the bath subassembly can make the kitchen garbage after smashing keep mobility to smooth through vacuum collection, collect the kitchen garbage after smashing through vacuum line, it is more convenient to operate, has alleviateed manpower intensity of labour.

Drawings

The foregoing features, technical features, advantages and embodiments are further described in the following detailed description of the preferred embodiments, which is to be read in connection with the accompanying drawings.

FIG. 1 is a schematic structural diagram of a marine kitchen waste vacuum collection device according to the embodiment;

FIG. 2 is a front view of the marine kitchen waste vacuum collection device of the embodiment;

FIG. 3 is a schematic diagram of the internal structure of the marine kitchen waste vacuum collection device according to the embodiment;

fig. 4 is a schematic structural view of the collection tank of the present embodiment.

The reference numbers illustrate:

11. the garbage treatment device comprises a box body, a box opening, a box cover, a crusher, a box opening, a box cover, a box 12, a crusher, a box 121, a feed hopper, a crushing chamber, a box discharging hopper 123, a box discharging hopper 124, a driving motor 125, a roller 13, a flushing component 131, a flushing pipe 132, a flushing valve 14, a one-way air suction valve 15, a controller 2, a collection tank 21, a vacuum pipeline 211, a vacuum pump 212, a pneumatic pinch valve 22, a first collection tank 221, a first pinch valve 23, a second collection tank 231, a second pinch valve and a garbage treatment device 5.

Detailed Description

In the following description, for purposes of explanation and not limitation, specific details are set forth, such as particular system structures, techniques, etc. in order to provide a thorough understanding of the embodiments of the present application. However, it will be apparent to one skilled in the art that the present application may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.

It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.

For the sake of simplicity, the drawings only schematically show the parts relevant to the present invention, and they do not represent the actual structure as a product. In addition, in order to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically illustrated or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".

It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

In the embodiments shown in the drawings, the directions such as up, down, left, right, front, and rear are used to explain the structure and movement of various components of the present invention not absolutely but relatively. These illustrations are appropriate when these components are in the positions shown in the figures. If the description of the positions of these components changes, the indication of these directions changes accordingly.

In addition, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not intended to indicate or imply relative importance.

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will be made with reference to the accompanying drawings. It is obvious that the drawings in the following description are only some examples of the utility model, and that for a person skilled in the art, other drawings and embodiments can be derived from them without inventive effort.

As a specific embodiment, as shown in fig. 1 to 4, this embodiment provides a marine kitchen waste vacuum collection device, including: a tank 11, a crusher 12, a flushing assembly 13, a collection tank 2 and a controller 15. Be provided with the case mouth 111 that is used for collecting kitchen garbage on the box 11, rubbing crusher 12 sets up in the inside of box 11, and rubbing crusher 12's feed inlet and case mouth 111 intercommunication for smash kitchen garbage. The flushing component 13 is connected with the pulverizer 12 and is used for flushing water to keep the pulverized kitchen waste flowing. The collecting tank 2 is communicated with the pulverizer 12 through a vacuum pipeline 21 and is used for collecting the pulverized kitchen waste, and a vacuum pump 211 is arranged on the vacuum pipeline 21. The controller is respectively connected with the crusher 12, the flushing component 13 and the vacuum pump 211 and controls the working state of the crusher.

In the embodiment, the kitchen waste collection process is carried out in a vacuum environment without the help of gravity, so that the height can be reduced and the space can be reduced in the arrangement of the whole treatment system, the vacuum environment can absorb odor, the odor overflow problem is effectively avoided, and the kitchen waste is prevented from being omitted everywhere due to bumping; meanwhile, the flushing component 13 can keep the crushed kitchen waste flowing so as to smoothly collect the crushed kitchen waste through vacuum, and the crushed kitchen waste is collected through the vacuum pipeline 21, so that the operation is more convenient, and the labor intensity of manpower is reduced.

Specifically, as shown in fig. 1, the box body 11 is a square hollow structure, the box opening 111 is disposed on a top wall of the box body 11, the box cover 112 is disposed above the box opening 111, one side of the box cover 112 is rotatably connected to the box body 11 through a hinge, and the other side of the box cover 112 is connected to the box body 11 through an electromagnetic lock. The controller 15 may be a control box, a PLC, a circuit board, or the like having a control function. The electromagnetic lock is connected with the controller 15, and when the crusher works, the controller 15 controls the electromagnetic lock to lock the box cover 112.

Furthermore, the box 11 is further provided with an electromagnetic switch, the electromagnetic switch is arranged between the box 11 and the box cover 112 and connected with the pulverizer 12, and when the box cover 112 is in an open state, the electromagnetic switch is closed to stop the pulverizer 12. The box 11 has a double protection function, during the operation of the crusher 12, the electromagnetic lock on the box cover 112 is closed to maintain the suction force of 60kg, and meanwhile, once the box cover 112 is opened, the electromagnetic induction switch is opened, the crusher 12 cannot continue to operate, and the crusher 12 can only operate after the box cover 112 is closed, so that the crusher 12 is safer to use due to the double protection function.

As shown in fig. 2 and 3, the pulverizer 12 includes a feed hopper 121, a pulverizing chamber 122, a discharge hopper 123, a driving motor 124, and a pair of rollers 125, wherein both ends of the pulverizing chamber 122 are respectively connected to the feed hopper 121 and the discharge hopper 123, the feed inlet is disposed at the upper end of the feed hopper 123, the pair of rollers 125 are disposed in the pulverizing chamber 122, the right ends of the pair of rollers 125 respectively penetrate through the pulverizing chamber 122 and are drivingly connected to the driving motor 124, and the lower end of the discharge hopper 123 is communicated with the collection tank 2 through a vacuum pipeline 21. The vacuum pump 211 is a water ring vacuum pump, and the vacuum degree of the vacuum pipeline 21 is 0.4-0.6bar when in work.

As shown in fig. 2 and 3, the vacuum pipeline 21 is further provided with a pneumatic pinch valve 212, and the pneumatic pinch valve 212 is disposed in the box body 11 and used for controlling the transportation of the pulverized kitchen waste. The pneumatic pinch valve 212 is opened and closed by pressing rubber in the valve with compressed air, and is not likely to be jammed like a ball valve. When the control medium is not input, the cavity between the rubber sleeve and the valve body is communicated with the atmosphere, and the rubber sleeve is in an outward tensioning state under the action of fluid pressure. The grinding chamber 122 is also provided with a one-way suction valve 14 to prevent a vacuum from being generated inside the grinder 12 during the suction process, which would result in the cover 112 not being opened.

As shown in fig. 2 and 3, the flushing assembly 13 includes a flushing pipe 131 and a flushing valve 132, the flushing pipe 131 is communicated with the feeding hopper 121, the flushing valve 132 is disposed on the flushing pipe 131 and connected with the controller 15, and the controller 15 controls the opening and closing of the flushing valve 132.

As shown in fig. 4, the collecting tank 2 includes a first collecting tank 22 and a second collecting tank 23, the vacuum pipeline 21 is communicated with the first collecting tank 22, the first collecting tank 22 and the second collecting tank 23 are communicated through a first pipeline, the first pipeline is provided with a first pinch valve 221, the second collecting tank 23 is communicated with the garbage disposal device 5 through a second pipeline, and the second pipeline is provided with a second pinch valve 231. The first pinch valve 221 is normally open, the second pinch valve 231 is normally closed, a baffle is arranged in the first collecting tank 22, and a plurality of air holes are formed in the baffle and used for preventing impurities from entering the vacuum pump 211.

In this embodiment, the crusher 12 is a twin-shaft crusher, and the working components of the crusher 12 are a pair of rollers 125 rotating relative to each other, the rollers 125 having a helical arrangement of gear teeth. After entering the crusher 12, the material is subjected to biting and shearing of the gear teeth made of the high-hardness wear-resistant material rotating in a staggered mode, split, crushed and crushed to be smaller than a set size, and then is forcibly discharged out of the crusher. The roller 125 is driven by a motor through a speed reducer to have super-large torque, and when a difficultly-crushed object is encountered, the roller can automatically rotate reversely under the control of the controller 15 and rotate positively and reversely again, and if the difficultly-crushed object can not be crushed, the roller can alarm to remind manual treatment. The vacuum pump 211 is a water ring vacuum pump, the vacuum degree of the vacuum pipeline 21 is maintained between 0.4bar and 0.6bar, the vacuum pump 211 is started when the vacuum degree is lower than 0.4bar, and the vacuum pump 211 is closed when the vacuum degree is higher than 0.6 bar. When the pulverizer 12 operates, the internal flushing valve 132 is also opened, so that the flowability of the kitchen waste is ensured, and the kitchen waste can be smoothly collected through vacuum. After pressing the stop button, the shredder 12 will not be turned off for the first time, the electromagnetic lock will maintain the suction for 10s, the flush valve 132 will also maintain the open for 3s, then the discharge valve on the vacuum line 21 will be opened for 6s, and the electromagnetic lock will fail after discharging all the residual inside, so as to open the box cover 112. The discharge valve arranged on the vacuum pipeline 21 is used for discharging flowing kitchen waste, the design of the circulating opening and closing of the discharge valve is to enable the vacuum to reach 0.4-0.6bar, and enough suction force can be generated, and in addition, the one-way suction valve 14 on the pulverizer 12 is used for preventing the vacuum generated in the pulverizer 12 in the suction process, so that the box cover 112 cannot be opened. The crushed kitchen waste enters the second collection tank 23 after being discharged through the discharge valve, and then the first pinch valve 221 is closed while the second pinch valve 231 is opened, so that the kitchen waste in the second collection tank 23 is discharged into the waste treatment device 5, and simultaneously, the vacuum in the vacuum pipeline 21 and the vacuum in the first collection tank 22 are maintained. After the discharge, the first pinch valve 221 is opened and the second pinch valve 231 is closed, the second collection tank 23 is again filled with vacuum, and then the next discharge is performed. The discharge valve, the first pinch valve 221 and the second pinch valve 231 are all dedicated pinch valves for kitchen waste systems, and are opened and closed by squeezing rubber in the valve with compressed air, so that the valve is not jammed like a ball valve.

In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and reference may be made to the related descriptions of other embodiments for parts that are not described or recited in detail in a certain embodiment.

It should be noted that the above embodiments can be freely combined as necessary. The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a marine kitchen garbage vacuum collection device which characterized in that includes:

2. The marine kitchen waste vacuum collection device of claim 1, characterized in that:

still be equipped with case lid and electromagnetic lock on the box, the case lid sets up case mouth department, one side of case lid pass through the hinge with the box rotates to be connected, the opposite side of case lid passes through the electromagnetic lock with the box is connected, the electromagnetic lock with the rubbing crusher is connected, makes when rubbing crusher starts the automatic actuation of electromagnetic lock, rubbing crusher closes the back the electromagnetic lock is opened after the time delay is predetermineeing.

3. The marine kitchen waste vacuum collection device of claim 2, characterized in that:

the box body is also provided with an electromagnetic induction switch, and the electromagnetic induction switch is arranged between the box body and the box cover and connected with the pulverizer, so that when the box cover is in a closed state, the pulverizer can normally work after being electrified.

4. The marine kitchen waste vacuum collection device of claim 1, characterized in that:

the rubbing crusher includes feeder hopper, crushing room, goes out hopper, driving motor and a pair of roller, the both ends of smashing the room respectively with the feeder hopper with it connects to go out the hopper, the feed inlet sets up the feeder hopper is kept away from smash the one end of room, it is a pair of the roller sets up smash indoor, it is a pair of the one end of roller is run through respectively smash the room with the driving motor drive is connected, it keeps away from to go out the hopper smash the one end of room and pass through vacuum line with the collection tank intercommunication.

5. The marine kitchen waste vacuum collection device of claim 4, characterized in that:

the pulverizer also comprises a one-way air suction valve, and the one-way air suction valve is arranged on the pulverizing chamber.

6. The marine kitchen waste vacuum collection device of claim 4 or 5, characterized in that:

the bath subassembly includes the flashing pipe and the flashing valve, the flashing pipe with the feeder hopper intercommunication, the flashing valve sets up on the flashing pipe and with the controller is connected, controller control the opening and closing of flashing valve.

7. The marine kitchen waste vacuum collection device of claim 1, characterized in that:

the vacuum pump is a water ring vacuum pump, and the vacuum degree of the vacuum pipeline during working is 0.4-0.6 bar.

8. The marine kitchen waste vacuum collection device of claim 7, characterized in that:

and the vacuum pipeline is also provided with a pneumatic pinch valve which is arranged in the box body and used for controlling the conveying of the smashed kitchen waste.

9. The marine kitchen waste vacuum collection device of claim 1, characterized in that:

the collecting tank comprises a first collecting tank and a second collecting tank, the vacuum pipeline is communicated with the first collecting tank, the first collecting tank is communicated with the second collecting tank through a first pipeline, a first pinch valve is arranged on the first pipeline, the second collecting tank is communicated with the garbage treatment device through a second pipeline, and a second pinch valve is arranged on the second pipeline.

10. The marine kitchen waste vacuum collection device of claim 9, characterized in that:

the vacuum pump is characterized in that the first pinch valve is normally opened, the second pinch valve is normally closed, a baffle is arranged in the first collecting tank, and a plurality of air holes are formed in the baffle and used for preventing sundries from entering the vacuum pump.