CN216052723U - Automatic on-line programmable logic controller equipment - Google Patents
Automatic on-line programmable logic controller equipment Download PDFInfo
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- CN216052723U CN216052723U CN202122328486.XU CN202122328486U CN216052723U CN 216052723 U CN216052723 U CN 216052723U CN 202122328486 U CN202122328486 U CN 202122328486U CN 216052723 U CN216052723 U CN 216052723U
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Abstract
The utility model discloses automatic on-line programmable logic controller equipment which comprises an outer frame, wherein a temperature control circulating system is installed on the upper portion of the outer frame, a quick debugging area is arranged below the temperature control circulating system, an automatic door is installed on the right side of the outer frame, three layers of programmable logic controller positions are arranged on the inner side of the automatic door, a lifting mechanism is installed on the lower frame and can lift 3 stations each time, the lifting mechanism drives a grinding stage screw rod through a servo motor, and the operation can be stopped at multiple positions. Compared with an off-line programmable logic controller, the automatic on-line programmable logic controller equipment saves manpower, reduces manual carrying processes, better protects products, and avoids personnel to enter and exit high-temperature environment operation. The product enters and exits the programmable logic controller room by adopting speed-multiplying roller transmission, so that friction is reduced, and the three-layer track transmission shares one power source, so that energy consumption is reduced.
Description
Technical Field
The utility model relates to the technical field of programmable logic controller equipment, in particular to automatic on-line programmable logic controller equipment.
Background
In the conventional product programmable logic controller, an operator collects products from a production line to a skip car, pushes the skip car to an off-line programmable logic controller room for unloading, then carries out the programmable logic controller, then loads the skip car with the programmable logic controller, then transports the products to the production line through the skip car for unloading, and puts the products into the production line for subsequent operation.
The existing programmable logic controller equipment has the defects of high labor consumption and capacity reduction caused by product transfer when in use, operators continuously enter a high-temperature environment to have thermal injury risks, and aiming at the problems, the original programmable logic controller is urgently needed to be innovatively designed, and the existing equipment is needed to be improved.
SUMMERY OF THE UTILITY MODEL
It is an object of the present invention to provide an automatic on-line programmable logic controller device to solve the problems set forth in the background above.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an automatic online programmable logic controller equipment, includes outer frame, control by temperature change circulation system is installed on outer frame upper portion, and control by temperature change circulation system's below is provided with the rapid debugging district, the automatically-controlled door is installed on the right side of outer frame, and the interior survey of automatically-controlled door is provided with three-layer programmable logic controller position, rack-mount elevating system down, and 3 stations of every liftable, elevating system grind the grade lead screw by servo motor drive, but the operation is stopped to the multiposition. Compared with an off-line programmable logic controller, the automatic on-line programmable logic controller equipment saves manpower, reduces manual carrying processes, better protects products, and avoids personnel to enter and exit high-temperature environment operation. The product enters and exits the programmable logic controller room by adopting speed-multiplying roller transmission, so that friction is reduced, and the three-layer track transmission shares one power source, so that energy consumption is reduced.
Preferably, the control by temperature change circulation system comprises main fan, main wind channel, heating box, control by temperature change test probe and vice wind mechanism, main fan is connected with the heating box through main wind channel, vice fan is installed to main fan one side, and is fixed with control by temperature change test probe on the main fan, 3 heating tubes are equipped with totally 6KW in the heating box to be equipped with 80W crossflow fan in the vice fan.
Preferably, the three-layer programmable logic controller position comprises bearing bottom plate, elevating system, position detection, business turn over material power supply and business turn over material track, install elevating system on the bearing bottom plate, and bearing bottom plate one side is provided with the position detection, the business turn over material power supply is installed on bearing bottom plate upper portion, and business turn over material power supply upper portion installs the business turn over material track, the bearing plate is furnished with adjustable goblet, and business turn over material track has 3 the same doubly fast chain lines of group to constitute.
Preferably, the feeding and discharging track comprises a screw nut, a flange bearing, a speed-multiplying chain wheel, a return guide rail, a driving wheel, a ball bearing, a test probe mechanism and a carrier, the screw nut is arranged at the lower part of the feeding and discharging track, the flange bearing is arranged above the screw nut, the speed-multiplying chain wheel is arranged above the flange bearing, the return guide rail is arranged at one side of the feeding and discharging track, the driving wheel is arranged at the upper part of the return guide rail, the ball bearing is arranged above the driving wheel, the probe mechanism is arranged at the upper part of the ball bearing, the carrier is arranged on the probe mechanism and moves up and down along with 3 groups of programmable logic controller positions, the flange bearing is used as the programmable logic controller position to move up and down for guiding, the speed-multiplying chain body moves forwards and backwards, the speed-multiplying chain wheel is a driven end, and the return guide rail is used for returning guiding of the speed-multiplying chain, the driving wheel is an active end and provides power for feeding and discharging materials of the speed-multiplying chain line, the ball bearing is used for concentric positioning of the active end, the test probe mechanism is used for powering on and off of the product, positioning of the carrier product and carrier for transporting the product.
Preferably, the lifting mechanism consists of a driving synchronous wheel, a servo motor, a tensioning idle wheel, a driven synchronous wheel, a flange bearing, a positioning column, a ball screw, a mounting support and a synchronous belt, the driving synchronous wheel is connected with the driven synchronous wheel through a synchronous belt, a servo motor is arranged on the driving synchronous wheel, a tensioning idle wheel is arranged on one side of the servo motor, meanwhile, one side of the tensioning idler wheel is provided with a flange bearing, a positioning column is arranged above the flange bearing, the left side of the driving synchronizing wheel is provided with a ball screw, and one side of the driving synchronizing wheel is provided with an installation support, the driving synchronizing wheel is tensioned through a tensioning idler wheel, the positioning column is matched with the flange bearing to guide the programmable logic controller to move up and down, the positioning column is used for fixing the installation support to transmit stepping power, and the ball screw is matched with the screw rod nut to transmit stepping power to the programmable logic controller.
Compared with the prior art, the utility model has the beneficial effects that: this automatic on-line programmable logic controller equipment, compare with off-line programmable logic controller room, use manpower sparingly, reduce artifical handling, better protection product, this automatic on-line programmable logic controller equipment, online automatic collection product, intelligent reposition of redundant personnel programmable logic controller has improved production efficiency greatly, this automatic on-line programmable logic controller equipment has avoided operation personnel business turn over programmable logic controller room, has stopped the thermal injury to operation personnel.
Drawings
FIG. 1 is a schematic side view of the complete machine of the present invention;
FIG. 2 is a schematic axial view of a temperature controlled circulation system;
FIG. 3 is a schematic side view of a bit line of the PLC;
FIG. 4 is a schematic axial view of a feed and discharge rail;
fig. 5 is a schematic side view of the elevating drive shaft.
In the figure: 1. an outer frame; 2. a temperature control circulating system; 3. an automatic door; 4. three layers of programmable logic controller bits; 5. a rapid debugging area; 21. a fan; 22. a main air duct; 23. a heating box; 24. a temperature control detection probe; 26. an auxiliary fan; 41. a load-bearing floor; 42. a lifting mechanism; 43. detecting the position; 44. a feeding and discharging power source; 45. a feeding and discharging rail; 451. a feed screw nut; 452. a flange bearing; 453. a speed-multiplying sprocket; 454. a return guide rail; 455. a driving wheel; 456. a ball bearing; 457. a probe mechanism; 458. a carrier; 421. a driving synchronizing wheel; 422. a servo motor; 423. a tensioning idler pulley; 424. a driven synchronizing wheel; 429. a synchronous belt; 426. a positioning column; 452. a flange bearing; 428. mounting a support; 427. and a ball screw.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an automatic online programmable logic controller device, includes outer frame, its characterized in that: the temperature control circulation system is installed on the upper portion of the outer rack, a quick debugging area is arranged below the temperature control circulation system, the automatic door is installed on the right side of the outer rack, and a three-layer programmable logic controller is arranged on the inner side of the automatic door.
The temperature control circulating system of the embodiment comprises a main fan, a main air duct, a heating box, a temperature control detection probe and an auxiliary air mechanism, wherein the main fan is connected with the heating box through the main air duct, the auxiliary fan is installed on one side of the main fan, the temperature control detection probe is fixed on the main fan, 3 heating tubes with 6KW are installed in the heating box, and an 80W cross flow fan is installed in the auxiliary fan.
The three-layer programmable logic controller of the embodiment comprises a bearing bottom plate, a lifting mechanism, a position detection device, a feeding and discharging power source and a feeding and discharging track, wherein the lifting mechanism is installed on the bearing bottom plate, the position detection device is arranged on one side of the bearing bottom plate, the feeding and discharging power source is installed on the upper portion of the bearing bottom plate, the feeding and discharging track is installed on the upper portion of the feeding and discharging power source, an adjustable goblet is arranged on the bearing plate, and the feeding and discharging track is composed of 3 groups of same speed multiplying chain lines.
The feeding and discharging track comprises a screw nut, a flange bearing, a speed doubling chain wheel, a return guide rail, a driving wheel, a ball bearing, a test probe mechanism and a carrier, wherein the screw nut is arranged at the lower part of the feeding and discharging track, the flange bearing is arranged above the screw nut, the speed doubling chain wheel is arranged above the flange bearing, the return guide rail is arranged on one side of the feeding and discharging track, the driving wheel is arranged at the upper part of the return guide rail, the ball bearing is arranged above the driving wheel, a probe mechanism is arranged at the upper part of the ball bearing, and the carrier is arranged on the probe mechanism.
The test probe mechanism is used for powering on and off, positioning a carrier product and transporting a carrier of the product.
The lifting mechanism of the embodiment comprises a driving synchronous wheel, a servo motor, a tensioning idle wheel, a driven synchronous wheel, a flange bearing, a positioning column, a ball screw, a mounting support and a synchronous belt, wherein the driving synchronous wheel is connected with the driven synchronous wheel through the synchronous belt, the servo motor is arranged on the driving synchronous wheel, the tensioning idle wheel is arranged on one side of the servo motor, the flange bearing is arranged on one side of the tensioning idle wheel, the positioning column is arranged above the flange bearing, the ball screw is arranged on the left side of the driving synchronous wheel, the mounting support is arranged on one side of the driving synchronous wheel and is tensioned through the tensioning idle wheel, the positioning column is matched with the flange bearing to be used for up-and-down movement guiding of a programmable logic controller position, the positioning column is used for fixing the mounting support to be fixed, and the ball screw is matched with a screw nut to transmit stepping power for the programmable logic controller position.
The working principle is as follows: when the automatic on-line programmable logic controller device is used, the programmable logic controller starts to operate, a power supply is started, a temperature control circulating system is started, heating pipes in a heating box generate heat, a fan is started, a main air duct blows air to the heating box, the hot air rises in a greenhouse, an auxiliary fan flow fan is started, the air in the greenhouse is stirred, the hot air is fully distributed in the greenhouse, temperature control detection probes collect the temperature of respective temperature control areas, a system calculates the temperature difference, the temperature of the heating pipes is regulated and controlled, the greenhouse reaches a constant temperature, a carrier flows into an inlet of the programmable logic controller through a main line of a production line, the programmable logic controller receives a material supply signal, an automatic door is automatically opened, a servo motor is started, a first layer of speed doubling chain tracks is used for feeding and discharging a power source, a power source motor is started to drive a first layer of track driving wheel to rotate, the carrier with products flows into the speed doubling chain tracks, and the automatic door is automatically closed, the test probe mechanism presses down the contact test point to be electrified, the programmable logic controller is operated, the programmable logic controller finishes the time when the time reaches the programmable logic controller, test data is written into the carrier chip, the automatic door is automatically opened, the power source is started, the driving wheel of the first layer of track runs in reverse direction, the carrier with products flows out of the speed-multiplying chain track, the automatic door is automatically closed, a programmable logic controller period is completed, and the whole work is completed.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.
Claims (5)
1. An automatic on-line programmable logic controller device, comprising an external frame (1), characterized in that: temperature control circulation system (2) are installed on outer frame (1) upper portion, and the below of temperature control circulation system (2) is provided with rapid debugging district (5), automatically-controlled door (3) are installed on the right side of outer frame (1), and the interior survey of automatically-controlled door (3) is provided with three-layer programmable logic controller position (4).
2. An automatic in-line programmable logic controller device according to claim 1, characterized in that: temperature control circulation system (2) comprises main fan (21), main wind channel (22), heating box (23), control by temperature change test probe (24) and auxiliary fan (26), main fan (21) are connected with heating box (23) through main wind channel (22), auxiliary fan (26) are installed to main fan (21) one side, and are fixed with control by temperature change test probe (24) on main fan (21), 3 heating tubes are equipped with totally 6KW in heating box (23) to 80W crossflow fan is equipped with in auxiliary fan (26).
3. An automatic in-line programmable logic controller device according to claim 1, characterized in that: three-layer programmable logic controller position (4) comprises bearing bottom plate (41), elevating system (42), position detection (43), business turn over material power supply (44) and business turn over material track (45), install elevating system (42) on bearing bottom plate (41), and bearing bottom plate (41) one side is provided with position detection (43), business turn over material power supply (44) are installed on bearing bottom plate (41) upper portion, and business turn over material power supply (44) upper portion install business turn over material track (45), bearing bottom plate (41) are furnished with adjustable high foot cup, and business turn over material track (45) have 3 groups of the same doubly fast chain line to constitute.
4. An automatic in-line programmable logic controller device according to claim 3, characterized in that: the feeding and discharging track (45) comprises a screw nut (451), a flange bearing (452), a double-speed chain wheel (453), a return guide rail (454), a driving wheel (455), a ball bearing (456), a test probe mechanism (457) and a carrier (458), wherein the screw nut (451) is arranged on the lower portion of the feeding and discharging track (45), the flange bearing (452) is arranged above the screw nut (451), the double-speed chain wheel (453) is arranged above the flange bearing (452), the return guide rail (454) is arranged on one side of the feeding and discharging track (45), the driving wheel (455) is arranged on the upper portion of the return guide rail (454), the ball bearing (456) is arranged above the driving wheel (455), a probe mechanism (457) is arranged on the upper portion of the ball bearing (456), and the carrier (458) is arranged on the probe mechanism (457).
5. An automatic in-line programmable logic controller device according to claim 3, characterized in that: elevating system (42) is by initiative synchronizing wheel (421), servo motor (422), tensioning idle wheel (423), driven synchronizing wheel (424), flange bearing (452), reference column (426), ball screw (427), erection support (428) and hold-in range (429), initiative synchronizing wheel (421) are connected with driven synchronizing wheel (424) through hold-in range (429), be provided with servo motor (422) on initiative synchronizing wheel (421), and one side of servo motor (422) is provided with tensioning idle wheel (423), and flange bearing (452) are installed to one side of tensioning idle wheel (423) simultaneously, the top of flange bearing (452) is provided with reference column (426), the left side of initiative synchronizing wheel (421) is provided with ball screw (427), and initiative synchronizing wheel (421) one side is provided with erection support (428).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122328486.XU CN216052723U (en) | 2021-09-26 | 2021-09-26 | Automatic on-line programmable logic controller equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122328486.XU CN216052723U (en) | 2021-09-26 | 2021-09-26 | Automatic on-line programmable logic controller equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216052723U true CN216052723U (en) | 2022-03-15 |
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ID=80600470
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122328486.XU Active CN216052723U (en) | 2021-09-26 | 2021-09-26 | Automatic on-line programmable logic controller equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216052723U (en) |
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2021
- 2021-09-26 CN CN202122328486.XU patent/CN216052723U/en active Active
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