CN220333864U - Horizontal circulation assembly line system - Google Patents

Abstract

A horizontal circulation assembly line system comprises a circulating conveying track and a plurality of working station positions, wherein the circulating conveying track and the working station positions are respectively provided with a driving device; the workstation position includes the portion of standing, buffer memory track and change track structure, and the portion of standing are connected with circulating conveyor track, buffer memory track connection portion of standing and portion of standing, and the portion of standing are equipped with change track structure with circulating conveyor track junction, and the material on the assembly line gets into or leaves circulating conveyor track through change track structure. The utility model improves the conveying efficiency of the pipeline materials and avoids the problems of backlog, blockage and cutoff of the pipeline materials.

Description

Horizontal circulation assembly line system

Technical Field

The utility model belongs to the field of pipeline production equipment, and particularly relates to a horizontal circulation pipeline system.

Background

The production line and the industrial production mode refer to a production mode that each production unit only focuses on treating one or a plurality of working procedures (work of fragments), so that the working procedure balance of the production line is achieved, and the working efficiency and the yield are improved.

The conveying mode according to the production line can be roughly divided into: seven types of production lines, namely a belt assembly line, a plate chain line, a double-speed chain, an insert line, a net belt line, a suspension line and a roller production line. Generally comprises a traction piece, a bearing component, a driving device, a tensioning device, a redirecting device, a supporting piece and the like.

The assembly line can integrate the production process, and various stations can be arranged on the assembly line to meet the production requirement; the expandability is high, and a production line meeting the production requirement of products can be designed according to the factory requirement; the production cost of a factory is saved, the number of production workers can be saved to a certain extent, the automatic production to a certain extent is realized, the early investment is small, and the return rate is high.

The existing assembly line is operated at a constant speed or according to fixed beats, when each station efficiency is different, logistics backlog is easy to occur at a certain position of the assembly line, assembly line flow break occurs, and materials needed by different working procedures can be mixed.

Meanwhile, part of the assembly line is provided with a buffer track, but the buffer track and the assembly line adopt a common driving device, so that the buffer track and the assembly line cannot play a role in sufficient buffer, and stations with low efficiency still form backlog.

Disclosure of Invention

The utility model aims to provide a horizontal circulation assembly line system to solve the technical problem of assembly line material accumulation and flow interruption.

In order to achieve the above purpose, the specific technical scheme of the horizontal circulation pipeline system of the utility model is as follows:

a horizontal circulation assembly line system comprises a circulating conveying track and a plurality of working station positions, wherein the circulating conveying track and the working station positions are respectively provided with a driving device; the workstation position includes the portion of standing, buffer memory track and change track structure, and the portion of standing are connected with circulating conveyor track, buffer memory track connection portion of standing and portion of standing, and the portion of standing are equipped with change track structure with circulating conveyor track junction, and the material on the assembly line gets into or leaves circulating conveyor track through change track structure.

In order to facilitate the operation needs of the staff, the device is characterized in that each working station is correspondingly provided with at least one operation table.

In order to control the materials of the assembly line to enter the working station, the operation table is provided with a controller for controlling the driving of the corresponding working station and the switching of the rail changing structure.

In order to facilitate placing materials to be processed on the circulating conveying rail, the processed materials are extracted, a plurality of work station positions are provided with a material preparation rail, and a buffer storage rail of the material preparation rail is longer than other work station positions and is used for storing materials waiting to enter the circulating conveying rail.

In order to ensure smooth running of the production line, the circulating conveying track and the working station are arranged on the same horizontal plane.

In order to ensure that materials smoothly enter and exit the circulating conveying track, the entering part and the exiting part are respectively tangential to the circulating conveying track in a horizontal plane.

In order to ensure smooth conveying of materials in the circulating conveying track, the working station is of a U-shaped structure.

The beneficial effects are that:

the circulating conveying track and the plurality of working stations are arranged in the horizontal circulation assembly line system, so that the functions of material distribution and production and processing are respectively realized; the material accumulation and cutoff of the assembly line are avoided; through setting up drive arrangement respectively for circulation delivery track and workstation position, guaranteed circulation delivery track and workstation position independent operation for circulation delivery track and workstation position, and the material operation and the processing between the workstation position of difference are noninterference, thereby realize the material of different processes and get into different workstation position production processes, improved the line production effect.

Drawings

FIG. 1 is a schematic diagram of a horizontal-flow pipeline system of the present utility model;

the figure indicates: 10. a circulating conveying track; 20. a workstation position; 30. a material preparation rail; 40. an operation table; 21. a station entering part; 22. an outbound section; 23. caching the track; 24. a rail changing structure; 41. and a controller.

Detailed Description

The present utility model will be further described in detail with reference to the following examples and drawings for the purpose of enhancing the understanding of the present utility model, which examples are provided for the purpose of illustrating the present utility model only and are not to be construed as limiting the scope of the present utility model.

Implementation example:

a horizontal circulation pipeline system is characterized in that a plurality of work station positions 20 are arranged on the running path of a pipeline circulating conveying rail 10, an operating table 40 is arranged beside the work station positions 20, an operator can stretch out from a carrier on a buffer storage rail of the work station positions 20 at any time on the left hand side to take materials for production and processing when the operating table 40 works, and the materials are put back into the work station positions 20 when production is completed.

The work station 20 with the U-shaped structure comprises an inbound part 21, an outbound part 22, a cache track 23 and a track changing structure 24; the entering part 21 is tangentially connected with the circulating conveying track 10, a rail changing structure 24 is arranged at the joint, required materials run near the entering part 21 on the circulating conveying track 10, the rail changing structure 24 is opened, the materials enter the entering part 21 through the rail changing structure 24, the materials are conveyed to the buffer track 23, an operator takes the materials away, the processed materials are put back to the buffer track 23, then the materials enter the exiting part 22, the exiting part 22 is tangentially connected with the circulating conveying track 10, and the materials enter the circulating conveying track 10 through the rail changing structure 24 and enter the next procedure.

The circulating conveying track 10 and the working station 20 are provided with driven devices matched with respective driving devices, and stable operation of the assembly line is ensured by arranging the driven devices.

The controller 41 is arranged on the operation table 40, controls the driving of the work station 20 and the opening and closing of the rail changing structure 24, opens the rail changing structure 24 of the entering part 21, introduces materials into the work station 20 from the circulating conveying rail 10, drives the work station 20 at the same time, starts advancing at the work station 20, drives the work station 20 to convey the materials to the exiting part 22 after finishing processing, controls the rail changing structure 24 to convey the materials to the circulating conveying rail 10, and enters the next working procedure.

The material through the whole process of assembly line gets into the track 30 of prepareeing material, and the track 30 of prepareeing material is connected with circulation delivery track 10, and the entry and the export of track 30 of prepareeing material also are equipped with rail replacement structure 24, and the track 30 of prepareeing material is equipped with independent drive arrangement, and operating personnel makes the material of accomplishing the processing get into through operating rail replacement structure 24, takes off from the assembly line, then places unprocessed material on the assembly line, gets into circulation delivery track 10 through the rail replacement structure 24 of export.

When the material to be processed is placed on the material preparation track 30, the material enters the circulating conveying track 10 through the rail changing structure 24 at the outlet of the material preparation track 30, when the material passes near the operation table 40 of the first procedure, an operator controls the rail changing structure 24 near the feeding port 21 to be opened through the controller 41 of the operation table 40, the material is introduced into the station entering part 21 of the station 20 from the circulating conveying track 10, the station 20 is driven to operate, the material is conveyed to the buffer track 23, the material is taken away, the material is placed back into the buffer track 23 after the processing is finished, the station 20 is driven to operate through the controller 41, the material is conveyed to the station exiting part 22, enters the circulating conveying track 10 through the rail changing structure 24, and enters the next procedure along the production line. After all the working procedures are finished, returning to the material preparing track 30 again, and taking down the materials from the production line by an operator.

It will be understood that the utility model has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the utility model. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the utility model without departing from the essential scope thereof. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims (7)

1. The horizontal circulation assembly line system is characterized by comprising a circulating conveying rail and a plurality of working station positions, wherein the circulating conveying rail and the working station positions are respectively provided with a driving device;

the workstation position includes the portion of standing, buffer memory track and change track structure, and the portion of standing are connected with circulating conveyor track, buffer memory track connection portion of standing and portion of standing, and the portion of standing are equipped with change track structure with circulating conveyor track junction, and the material on the assembly line gets into or leaves circulating conveyor track through change track structure.

2. The horizontal flow pipeline system of claim 1, wherein each workstation is provided with at least one console.

3. The horizontal circulation pipeline system according to claim 2, wherein a controller is arranged on the operation table for controlling the driving of the corresponding work station and the switching of the rail switching structure.

4. The horizontal circulation pipeline system according to claim 1, wherein one stock preparation rail is arranged in a plurality of working stations, and a buffer rail of the stock preparation rail is longer than other working stations and is used for storing materials waiting to enter the circulating conveying rail.

5. The horizontal flow pipeline system of claim 1 wherein the endless conveyor track and the workstation are disposed at the same level.

6. The horizontal flow pipeline system of claim 1, wherein the inbound and outbound portions are each disposed tangentially to the endless conveyor track at a horizontal plane.

7. The horizontal flow pipeline system of claim 6 wherein the workstation is of a U-shaped configuration.