CN216051438U

CN216051438U - Detection machine table for solar photovoltaic panel production

Info

Publication number: CN216051438U
Application number: CN202121733956.4U
Authority: CN
Inventors: 董颔
Original assignee: Suzhou Henghong Electric Appliance Co ltd
Current assignee: Suzhou Henghong Electric Appliance Co ltd
Priority date: 2021-07-28
Filing date: 2021-07-28
Publication date: 2022-03-15
Anticipated expiration: 2031-07-28

Abstract

The utility model discloses a detection machine table for solar photovoltaic panel production, which belongs to the field of photovoltaic panel production equipment and comprises a base, wherein a conveying belt is fixedly installed at the top of the base, a first support is arranged on the outer side of the base, a threaded rod is connected to the top of the first support in a threaded manner, a detection mechanism is arranged at the bottom of the threaded rod, and a second support is fixedly connected to the back of the base. The utility model discloses a support whole conveyer belt through the base, convey the photovoltaic board through the conveyer belt in proper order earlier, make its bottom that passes detection mechanism on the first support, detection mechanism shines the detection to the surface of photovoltaic board, and is quick accurate, when detecting the surface of photovoltaic board when having the crackle, the control end then receives information this moment, and control actuating mechanism drives L shape pole and rotates, thereby realized that the device possesses, the automatic detection is used manpower sparingly, and can reject the advantage with the wastrel automatically.

Description

Detection machine table for solar photovoltaic panel production

Technical Field

The utility model relates to the field of photovoltaic panel production equipment, in particular to a detection machine table for solar photovoltaic panel production.

Background

The solar photovoltaic panel assembly is a power generation device which can generate direct current when exposed to the sun, and generally consists of a thin solid photovoltaic cell made of semiconductor materials, and in order to ensure the product quality, the photovoltaic panel needs to be subjected to quality detection in the production process.

However, in the prior art, whether cracks exist on the surface of the photovoltaic panel is generally detected manually, the efficiency is low, the photovoltaic panel can be damaged by turning, unqualified photovoltaic panels are taken out manually, time and labor are wasted, and therefore a detection machine table for producing the solar photovoltaic panel is provided to solve the problems.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems in the prior art, the utility model aims to provide a detection machine for producing a solar photovoltaic panel, so as to solve the problems that in the prior art, generally, the surface of the photovoltaic panel is manually detected whether cracks exist, the efficiency is low, the photovoltaic panel can be damaged by turning, unqualified photovoltaic panels need to be manually taken out, and time and labor are wasted.

In order to solve the above problems, the present invention adopts the following technical solutions.

The utility model provides a production of solar photovoltaic board is with detecting board, includes the base, the top fixed mounting of base has the conveyer belt, the outside of base is provided with first support, the top threaded connection of first support has the threaded rod, the bottom of threaded rod is provided with detection mechanism, the back fixedly connected with second support of base, the top of second support is rotated and is connected with L shape pole, the inboard of second support is provided with actuating mechanism, actuating mechanism cooperatees with L shape pole, the first pneumatic cylinder of inboard fixedly connected with of L shape pole, the bottom of first pneumatic cylinder is provided with picks up the mechanism.

As a further description of the above technical solution: detection mechanism includes fixed plate, two LED light and industrial detection camera, the bottom of threaded rod is rotated and is connected to the top of fixed plate, the bottom fixed connection of fixed plate is to the top of two LED light, the top fixed connection of industrial detection camera is to the bottom of fixed plate, industrial detection camera is located between two LED light.

As a further description of the above technical solution: two vertical sliding grooves are formed in the first support, and the front side and the back side of the fixing plate are respectively connected to the insides of the two vertical sliding grooves in a sliding mode.

As a further description of the above technical solution: actuating mechanism includes first servo motor, drive gear, driven ring gear and fixed disk, first servo motor's output passes through shaft coupling fixed connection to drive gear's bottom, the top fixed connection of driven ring gear to the bottom of fixed disk, drive gear and the relative one side intermeshing of driven ring gear, the top fixed connection of fixed disk to the bottom of L shape pole.

As a further description of the above technical solution: pick up the mechanism and include locating plate, drive assembly, two sliding blocks, connecting rod, two second pneumatic cylinders, connecting plate and electric chuck, the top fixed connection of locating plate is to the output of first pneumatic cylinder, the spacing groove has been seted up to the bottom of locating plate, two connecting rod fixed connection, two are passed through to the relative one side of sliding block the equal sliding connection in top of sliding block is to the inside in spacing groove, drive assembly cooperatees with two sliding blocks, two the bottom of sliding block is fixed connection to the top of two second pneumatic cylinders respectively, two the equal fixed connection in output of second pneumatic cylinder is to the top of connecting plate, the top fixed connection of electric chuck is to the bottom of connecting plate.

As a further description of the above technical solution: the drive assembly includes second servo motor, goes up gear, lower gear and lead screw, second servo motor's bottom fixed connection to the top of locating plate, the left side of shaft coupling fixed connection supreme gear is passed through to second servo motor's output, go up gear and one side intermeshing that the lower gear is relative, the left side fixed connection of lower gear to the one end of lead screw, the other end of lead screw runs through and the inside of swivelling joint to spacing groove, the other end of lead screw runs through and threaded connection to the left side of two sliding blocks.

As a further description of the above technical solution: the back of the second support is fixedly connected with a defective receiving table, and the left side of the bottom of the positioning plate is fixedly connected with a laser sensor.

Compared with the prior art, the utility model has the advantages that:

(1) the scheme supports the whole conveying belt through the base, firstly, the photovoltaic panels are sequentially conveyed through the conveying belt to penetrate through the bottom of the detection mechanism on the first support, the detection mechanism performs irradiation detection on the surface of the photovoltaic panels, the detection is rapid and accurate, when cracks are detected on the surface of the photovoltaic panels, the control end receives information at the moment, the driving mechanism is controlled to drive the L-shaped rod to rotate, the first hydraulic cylinder and the picking mechanism are driven to move to the upper side of the conveying belt, the first hydraulic cylinder is started to drive the picking mechanism to be close to the conveying belt, when the cracked photovoltaic panels pass through the bottom of the picking mechanism, the picking mechanism adsorbs the cracked photovoltaic panels and drives the cracked photovoltaic panels upwards to enable the cracked photovoltaic panels to leave the surface of the conveying belt, then the driving mechanism is started to reversely rotate to drive the L-shaped rod to reversely rotate, defective products are transferred, automatic detection is achieved, manpower is saved, and the defective products can be automatically removed, the problem of among the prior art generally by the manual work to photovoltaic board surface whether have crack detection, inefficiency, still can damage the photovoltaic board stirs to need artifical manual taking out unqualified photovoltaic board, waste time and energy is solved.

(2) This scheme uses through the cooperation of fixed plate, two LED light and industrial detection camera, rotates the threaded rod and adjusts fixed plate to suitable height, then illuminates photovoltaic board surface completely when photovoltaic board process time two LED light, and industrial detection camera carries out high definition scanning to photovoltaic board surface and detects to make the device possess automatic detection, the purpose of using manpower sparingly.

(3) This scheme is used through the cooperation of erecting spout and fixed plate for the regulation motion of fixed plate is smooth and easy more stable, and is more reasonable in structure.

(4) This scheme uses through the cooperation of first servo motor, drive gear, driven ring gear and fixed disk, starts first servo motor and drives drive gear and rotate, and drive gear drives driven ring gear and rotates and drive the fixed disk and rotate to drive L shape pole and rotate on the second support, make the device can realize driving the position removal that the bottom of picking up the mechanism and use L shape pole is the axle center, realize picking up and rejecting the wastrel.

(5) This scheme is through the locating plate, drive assembly, two sliding blocks, the connecting rod, two second hydraulic cylinders, the cooperation of connecting plate and electric sucking disc and spacing groove is used, start drive assembly and drive two sliding blocks and be linear motion along the inside of spacing groove, make the device can with one section distance of photovoltaic board with fast motion, then start the electric sucking disc that the second hydraulic cylinder drove on the connecting plate and pick up the photovoltaic board, thereby make the device can more accurately bestrech the wastrel, snatch more stably.

(6) This scheme uses through the cooperation of second servo motor, last gear, lower gear and lead screw, starts second servo motor and drives gear revolve and drive gear revolve down synchronous rotation, and the lower gear drives the synchronous rotation of lead screw to realize that drive assembly can drive two sliding blocks along spacing groove reciprocating motion, electric sucking disc and photovoltaic board are static relatively when realizing that the device snatchs.

(7) This scheme can conveniently place the substandard product of picking up through the substandard product receiving station to through the position of laser-induced instrument location photovoltaic board that can be more accurate, make to snatch more accurate effective.

Drawings

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is an enlarged view of the part A of FIG. 1;

FIG. 3 is a schematic side sectional view of the present invention;

fig. 4 is a schematic side-view perspective structure of the detection mechanism of the present invention.

The reference numbers in the figures illustrate:

1. a base; 2. a first bracket; 21. a vertical chute; 3. a threaded rod; 4. a detection mechanism; 41. a fixing plate; 42. an LED lighting lamp; 43. an industrial inspection camera; 5. a second bracket; 51. a defective receiving station; 6. an L-shaped rod; 7. a drive mechanism; 71. a first servo motor; 72. a transmission gear; 73. a driven gear ring; 74. fixing the disc; 8. a first hydraulic cylinder; 9. a pickup mechanism; 91. positioning a plate; 911. a laser sensor; 92. a drive assembly; 921. a second servo motor; 922. an upper gear; 923. a lower gear; 924. a screw rod; 93. a slider; 94. a connecting rod; 95. a second hydraulic cylinder; 96. a connecting plate; 97. an electric chuck; 98. a limiting groove; 10. and (5) conveying the belt.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;

referring to fig. 1 to 4, the detection machine table for solar photovoltaic panel production comprises a base 1, a conveyor belt 10 is fixedly installed at the top of the base 1, a first support 2 is arranged on the outer side of the base 1, a threaded rod 3 is connected to the top of the first support 2 in a threaded manner, a detection mechanism 4 is arranged at the bottom of the threaded rod 3, a second support 5 is fixedly connected to the back of the base 1, an L-shaped rod 6 is rotatably connected to the top of the second support 5, a driving mechanism 7 is arranged on the inner side of the second support 5, the driving mechanism 7 is matched with the L-shaped rod 6, a first hydraulic cylinder 8 is fixedly connected to the inner side of the L-shaped rod 6, and a pickup mechanism 9 is arranged at the bottom of the first hydraulic cylinder 8.

In the utility model, the whole conveying belt 10 is supported by the base 1, the photovoltaic panels are sequentially conveyed by the conveying belt 10 to pass through the bottom of the detection mechanism 4 on the first bracket 2, the detection mechanism 4 carries out irradiation detection on the surface of the photovoltaic panel, the detection is rapid and accurate, when cracks are detected on the surface of the photovoltaic panel, the control end receives information and controls the driving mechanism 7 to drive the L-shaped rod 6 to rotate, the first hydraulic cylinder 8 and the picking mechanism 9 are driven to move to the upper part of the conveying belt 10, the first hydraulic cylinder 8 is started to drive the picking mechanism 9 to be close to the conveying belt 10, when the cracked photovoltaic panel passes through the bottom of the picking mechanism 9, the picking mechanism 9 adsorbs the cracked photovoltaic panel and drives the cracked photovoltaic panel upwards to leave the surface of the conveying belt 10, then the driving mechanism 7 is started to reversely rotate to drive the L-shaped rod 6 to reversely rotate, so that the cracked photovoltaic panel transfers defective products, thereby realizing the device, the automatic detection is used manpower sparingly to can reject the advantage of wastrel automatically, solve among the prior art generally by the manual work to photovoltaic board surface whether have the crackle to detect, inefficiency still can damage the photovoltaic board stirs, and need artifical manual taking out unqualified photovoltaic board, the problem that wastes time and energy.

Please refer to fig. 1 and fig. 4, wherein: the detection mechanism 4 comprises a fixing plate 41, two LED illuminating lamps 42 and an industrial detection camera 43, the bottom end of the threaded rod 3 is rotatably connected to the top of the fixing plate 41, the bottom of the fixing plate 41 is fixedly connected to the tops of the two LED illuminating lamps 42, the top of the industrial detection camera 43 is fixedly connected to the bottom of the fixing plate 41, and the industrial detection camera 43 is located between the two LED illuminating lamps 42.

According to the utility model, the fixing plate 41, the two LED illuminating lamps 42 and the industrial detection camera 43 are matched for use, the threaded rod 3 is rotated to adjust the fixing plate 41 to a proper height, then the two LED illuminating lamps 42 completely illuminate the surface of the photovoltaic panel when the photovoltaic panel passes through, and the industrial detection camera 43 carries out high-definition scanning detection on the surface of the photovoltaic panel, so that the device has the purposes of automatic detection and labor saving.

Please refer to fig. 1, in which: two vertical sliding grooves 21 are formed in the first bracket 2, and the front surface and the back surface of the fixing plate 41 are respectively connected to the insides of the two vertical sliding grooves 21 in a sliding manner.

In the utility model, the vertical sliding groove 21 is matched with the fixing plate 41, so that the adjusting movement of the fixing plate 41 is smoother and more stable, and the structure is more reasonable.

Please refer to fig. 2, in which: the driving mechanism 7 comprises a first servo motor 71, a transmission gear 72, a driven toothed ring 73 and a fixed disc 74, wherein the output end of the first servo motor 71 is fixedly connected to the bottom of the transmission gear 72 through a coupler, the top of the driven toothed ring 73 is fixedly connected to the bottom of the fixed disc 74, the transmission gear 72 is meshed with one side, opposite to the driven toothed ring 73, of the transmission gear 72, and the top of the fixed disc 74 is fixedly connected to the bottom end of the L-shaped rod 6.

In the utility model, through the matching use of the first servo motor 71, the transmission gear 72, the driven toothed ring 73 and the fixed disc 74, the first servo motor 71 is started to drive the transmission gear 72 to rotate, the transmission gear 72 drives the driven toothed ring 73 to rotate and drives the fixed disc 74 to rotate, so that the L-shaped rod 6 is driven to rotate on the second bracket 5, the device can drive the picking mechanism 9 to move at a position taking the bottom end of the L-shaped rod 6 as an axis, and the picking and the removing of defective products are realized.

Please refer to fig. 1, fig. 2, and fig. 3, wherein: pick up mechanism 9 and include locating plate 91, drive assembly 92, two sliding blocks 93, connecting rod 94, two second pneumatic cylinders 95, connecting plate 96 and electric suction cup 97, the top fixed connection of locating plate 91 is to the output of first pneumatic cylinder 8, spacing groove 98 has been seted up to the bottom of locating plate 91, connecting rod 94 fixed connection is passed through to two relative one sides of sliding block 93, the equal sliding connection in top of two sliding blocks 93 is to the inside of spacing groove 98, drive assembly 92 cooperatees with two sliding blocks 93, the bottom of two sliding blocks 93 is fixed connection to the top of two second pneumatic cylinders 95 respectively, the equal fixed connection in output of two second pneumatic cylinders 95 is to the top of connecting plate 96, the top fixed connection of electric suction cup 97 is to the bottom of connecting plate 96.

According to the photovoltaic plate picking device, the positioning plate 91, the driving assembly 92, the two sliding blocks 93, the connecting rod 94, the two second hydraulic cylinders 95, the connecting plate 96, the electric suction cups 97 and the limiting grooves 98 are matched for use, the driving assembly 92 is started to drive the two sliding blocks 93 to move linearly along the inside of the limiting grooves 98, so that the photovoltaic plate picking device can move for a distance at the same speed as the photovoltaic plate, then the second hydraulic cylinders 95 are started to drive the electric suction cups 97 on the connecting plate 96 to pick up the photovoltaic plate, and therefore the photovoltaic plate picking device can accurately pick defective goods and can pick the defective goods more stably.

Please refer to fig. 1 and fig. 2, wherein: the driving assembly 92 comprises a second servo motor 921, an upper gear 922, a lower gear 923 and a screw rod 924, the bottom of the second servo motor 921 is fixedly connected to the top of the positioning plate 91, the output end of the second servo motor 921 is fixedly connected to the left side of the upper gear 922 through a coupler, the upper gear 922 is meshed with one side opposite to the lower gear 923, the left side of the lower gear 923 is fixedly connected to one end of the screw rod 924, the other end of the screw rod 924 is penetrated and rotationally connected to the inside of the limiting groove 98, and the other end of the screw rod 924 is penetrated and threadedly connected to the left sides of the two sliding blocks 93.

In the utility model, through the matching use of the second servo motor 921, the upper gear 922, the lower gear 923 and the lead screw 924, the second servo motor 921 is started to drive the upper gear 922 to rotate to drive the lower gear 923 to rotate synchronously, and the lower gear 923 drives the lead screw 924 to rotate synchronously, so that the driving assembly 92 can drive the two sliding blocks 93 to reciprocate along the limiting grooves 98, and the electric suction cup 97 and the photovoltaic panel are relatively static when the device is grabbed.

Please refer to fig. 2 and fig. 3, wherein: the back of the second bracket 5 is fixedly connected with a defective receiving table 51, and the left side of the bottom of the positioning plate 91 is fixedly connected with a laser sensor 911.

In the utility model, the picked inferior-quality products can be conveniently placed through the inferior-quality product receiving station 51, and the position of the photovoltaic panel can be more accurately positioned through the laser sensor 911, so that the picking is more accurate and effective.

The working principle is as follows: when the device is used, firstly, the photovoltaic panels are sequentially conveyed through the conveying belt 10 to pass through the bottom of the detection mechanism 4 on the first support 2, the threaded rod 3 is rotated to adjust the fixing plate 41 to a proper height, then when the photovoltaic panels pass through, the surfaces of the photovoltaic panels are completely illuminated by the two LED illuminating lamps 42, the industrial detection camera 43 carries out high-definition scanning detection on the surfaces of the photovoltaic panels, when cracks are detected on the surfaces of the photovoltaic panels, the control end receives information, the first servo motor 71 is started to drive the transmission gear 72 to rotate, the transmission gear 72 drives the driven toothed ring 73 to rotate and drives the fixing plate 74 to rotate, so that the L-shaped rod 6 is driven to rotate on the second support 5, the device can drive the picking mechanism 9 to rotate to the position above the conveying belt 10 by taking the bottom end of the L-shaped rod 6 as an axis, the first hydraulic cylinder 8 is started to drive the picking mechanism 9 to be close to the conveying belt 10, when the cracked photovoltaic panels pass through the bottom of the picking mechanism 9, start drive assembly 92 and drive two sliding blocks 93 and be linear motion along the inside of spacing groove 98, make the device can move one section distance with the photovoltaic board with fast, then start second pneumatic cylinder 95 and drive electric sucking disc 97 on the connecting plate 96 and pick up the photovoltaic board, then start actuating mechanism 7 and rotate backward and drive L shape pole 6 antiport, make it shift the substandard product, thereby realized that the device possesses, the manpower is saved in the automated inspection, and can reject the advantage of substandard product automatically, whether generally carry out the crackle detection to the photovoltaic board surface by the manual work among the prior art, low efficiency, turn still can damage the photovoltaic board, and need artifical manual taking out unqualified photovoltaic board, the problem of wasting time and energy.

The foregoing is only a preferred embodiment of the present invention; the scope of the utility model is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims

1. The utility model provides a production of solar photovoltaic board is with detecting board, includes base (1), its characterized in that: the top fixed mounting of base (1) has conveyer belt (10), the outside of base (1) is provided with first support (2), the top threaded connection of first support (2) has threaded rod (3), the bottom of threaded rod (3) is provided with detection mechanism (4), back fixedly connected with second support (5) of base (1), the top of second support (5) is rotated and is connected with L shape pole (6), the inboard of second support (5) is provided with actuating mechanism (7), actuating mechanism (7) cooperate with L shape pole (6), the inboard fixedly connected with first pneumatic cylinder (8) of L shape pole (6), the bottom of first pneumatic cylinder (8) is provided with picks up mechanism (9).

2. The detecting machine table for producing the solar photovoltaic panel as claimed in claim 1, wherein: detection mechanism (4) are including fixed plate (41), two LED light (42) and industry detection camera (43), the bottom of threaded rod (3) is rotated and is connected to the top of fixed plate (41), the bottom fixed connection of fixed plate (41) is to the top of two LED light (42), the top fixed connection of industry detection camera (43) is to the bottom of fixed plate (41), industry detection camera (43) are located between two LED light (42).

3. The detecting machine table for producing the solar photovoltaic panel as claimed in claim 2, wherein: two vertical sliding grooves (21) are formed in the first support (2), and the front surface and the back surface of the fixing plate (41) are respectively connected to the insides of the two vertical sliding grooves (21) in a sliding mode.

4. The detecting machine table for producing the solar photovoltaic panel as claimed in claim 1, wherein: actuating mechanism (7) include first servo motor (71), drive gear (72), driven ring gear (73) and fixed disk (74), the output of first servo motor (71) passes through the bottom of shaft coupling fixed connection to drive gear (72), the top fixed connection of driven ring gear (73) is to the bottom of fixed disk (74), drive gear (72) and the relative one side intermeshing of driven ring gear (73), the top fixed connection of fixed disk (74) is to the bottom of L shape pole (6).

5. The detecting machine table for producing the solar photovoltaic panel as claimed in claim 1, wherein: the picking mechanism (9) comprises a positioning plate (91), a driving assembly (92), two sliding blocks (93), a connecting rod (94), two second hydraulic cylinders (95), a connecting plate (96) and an electric sucker (97), wherein the top of the positioning plate (91) is fixedly connected to the output end of the first hydraulic cylinder (8), a limiting groove (98) is formed in the bottom of the positioning plate (91), one opposite sides of the two sliding blocks (93) are fixedly connected through the connecting rod (94), the tops of the two sliding blocks (93) are both connected to the inside of the limiting groove (98) in a sliding manner, the driving assembly (92) is matched with the two sliding blocks (93), the bottoms of the two sliding blocks (93) are respectively and fixedly connected to the tops of the two second hydraulic cylinders (95), and the output ends of the two second hydraulic cylinders (95) are both fixedly connected to the top of the connecting plate (96), the top of the electric sucker (97) is fixedly connected to the bottom of the connecting plate (96).

6. The detecting machine table for producing the solar photovoltaic panel as claimed in claim 5, wherein: drive assembly (92) include second servo motor (921), go up gear (922), lower gear (923) and lead screw (924), the bottom fixed connection of second servo motor (921) is to the top of locating plate (91), the output of second servo motor (921) passes through the left side of shaft coupling fixed connection to last gear (922), go up gear (922) and one side intermeshing that lower gear (923) are relative, the left side fixed connection of lower gear (923) is to the one end of lead screw (924), the other end of lead screw (924) runs through and rotates the inside that is connected to spacing groove (98), the sliding block of lead screw (924) runs through and threaded connection is to the left side of two (93).

7. The detecting machine table for producing the solar photovoltaic panel as claimed in claim 6, wherein: the back of the second support (5) is fixedly connected with a defective receiving table (51), and the left side of the bottom of the positioning plate (91) is fixedly connected with a laser sensor (911).