CN216036962U - Automatic ingot stack production line - Google Patents
Automatic ingot stack production line Download PDFInfo
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- CN216036962U CN216036962U CN202121450824.0U CN202121450824U CN216036962U CN 216036962 U CN216036962 U CN 216036962U CN 202121450824 U CN202121450824 U CN 202121450824U CN 216036962 U CN216036962 U CN 216036962U
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Abstract
The utility model provides an automatic ingot stack production line. The automatic ingot stack production line comprises a ingot casting line, a water cooling line and a packing line which are arranged in sequence; the ingot casting line comprises an ingot casting conveyor, and is followed quantitative pouring device, an ingot casting machine, a peeling robot, a cooling system and a code printing device which are sequentially arranged in the conveying direction of the ingot casting conveyor, wherein the water cooling line comprises a water cooling conveyor, and is followed by an ingot receiving device, a first centering device, a waste rejecting device, a cooling water tank, a second centering device, an ingot overturning device and a jacking device which are sequentially arranged in the conveying direction of the water cooling conveyor, the packing line comprises a packing conveyor, and is followed by a stacking robot, a bundling machine and a transfer device which are sequentially arranged in the conveying direction of the packing conveyor, and the transfer device is arranged on a weighing device, a labeling machine and a forklift. The automatic ingot stack production line provided by the utility model solves the technical problems of high labor intensity and large product quality fluctuation in non-ferrous metal production.
Description
Technical Field
The utility model relates to the field of metal casting, in particular to an automatic ingot stack production line.
Background
The production of nonferrous metals has the characteristics of complex working conditions and variable raw materials, so that the automation degree in the production process is not high, and the key process still depends on manual work. In the process of casting non-ferrous metals, such as zinc, the operation needs to be performed in a severe environment with high temperature, strong corrosion and strong toxicity, and the reflected light of metal products is dazzling, so that the labor intensity of workers is high. And the problem of large quality fluctuation of metal products exists depending on manual operation.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic ingot stack production line for solving the technical problems of high labor intensity and large product quality fluctuation in non-ferrous metal production.
An automatic ingot stack production line comprises a ingot casting line, a water cooling line and a packing line which are arranged in sequence; the ingot casting line comprises an ingot casting conveyor, and is followed quantitative pouring device, an ingot casting machine, a peeling robot, a cooling system and a code printing device which are sequentially arranged in the conveying direction of the ingot casting conveyor, wherein the water cooling line comprises a water cooling conveyor, and is followed by an ingot receiving device, a first centering device, a waste rejecting device, a cooling water tank, a second centering device, an ingot overturning device and a jacking device which are sequentially arranged in the conveying direction of the water cooling conveyor, the packing line comprises a packing conveyor, and is followed by a stacking robot, a bundling machine and a transfer device which are sequentially arranged in the conveying direction of the packing conveyor, and the transfer device is arranged on a weighing device, a labeling machine and a forklift.
In a preferred embodiment of the automatic ingot stack production line provided by the utility model, the quantitative pouring device is arranged at a position close to the starting end of the ingot conveyor, the ingot conveyor is arranged above the starting end of the ingot conveyor, the peeling robot is arranged on the side surface of the ingot conveyor, the ingot conveyor passes through the cooling system, and the coding device is arranged above the terminal end of the ingot conveyor.
The ingot receiving device is arranged above the starting point end of the water-cooling conveyor and is positioned below the end point end of the ingot casting conveyor, the first centering device and the second centering device are arranged on two sides of the water-cooling conveyor, the waste removing device, the ingot turning device and the jacking device are arranged in the water-cooling conveyor, and the water-cooling conveyor penetrates through the cooling water tank. The stacking robot is arranged between the end point end of the water-cooling conveying line and the starting point end of the packing conveyor, the bundling machine is arranged on the side surface of the packing conveyor, and the transfer device is arranged at the end point end of the packing conveyor; the weighing device is arranged in the transfer device, and the labeling machine and the forklift device are arranged on the side surface of the transfer device.
In a preferred embodiment of the automatic ingot stack production line provided by the utility model, the automatic ingot stack production line comprises a plurality of ingot casting lines with consistent structures and a plurality of water cooling lines with consistent structures. The packing line comprises a plurality of the stacking robots which are respectively arranged between the end point ends of the water-cooling conveying lines and the starting point end of the packing conveyor. The packing line comprises a plurality of sets of weighing devices, a plurality of sets of labeling machines and a plurality of sets of forklift devices, wherein the weighing devices are all arranged at positions close to the packing conveyor, and the labeling machines and the forklift devices are arranged at positions close to the weighing devices in a one-to-one correspondence manner.
In a preferred embodiment of the automatic ingot stack production line provided by the utility model, the cooling system comprises a blower device and a spraying device. The jacking device is provided with two diffuse reflection sensors. The weighing apparatus comprises a trade scale. The forklift device comprises an AGV, an RGV or an automatic transfer forklift.
Compared with the prior art, the automatic ingot stack production line provided by the utility model realizes the automation of non-ferrous metal production, can be used for operating the whole set of equipment by at most two persons, and solves the problem of higher labor intensity. And the consistency of products can be fully ensured by automatic production, and the problem of large product quality fluctuation is solved.
Because the efficiency of the ingot casting is lower than the packing efficiency, the waste of the productivity of the equipment on the packing line can be caused when one ingot casting line corresponds to one packing line.
The automatic ingot stack production line provided by the utility model adopts the scheme that a plurality of ingot casting lines and a plurality of water cooling lines are connected with one packing line, so that the equipment cost is reduced and the space is saved on the premise of not reducing the productivity. The method can be used for producing one ingot stack and various ingot stacks, and is flexible to use and wide in application range.
Drawings
FIG. 1 is a schematic diagram of the structure of an automatic ingot stack production line provided by the present invention;
FIG. 2 is an enlarged view of a portion of the ingot line of FIG. 1;
FIG. 3 is an enlarged view of a portion of the water cooling line of FIG. 1;
FIG. 4 is an enlarged fragmentary view of the first half of the baling line of FIG. 1;
fig. 5 is a partially enlarged view of the latter half of the baling line in fig. 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Please refer to fig. 1, which is a schematic structural diagram of an automatic ingot stack production line 1 according to the present invention. The automatic ingot stack production line 1 comprises two ingot casting lines 2, two water cooling lines 3 and a packing line 4. The two ingot casting lines 2 are respectively butted with the two water cooling lines 3, and the two water cooling lines 3 are butted with the same baling line 4.
Referring to fig. 1 and 2, there are shown a schematic view of an automatic ingot stack production line 1 according to the present invention, and a partially enlarged view of an ingot casting line 2.
The ingot casting line 2 comprises an ingot casting conveyor 21, and a quantitative pouring device 22, an ingot casting machine 23, a peeling robot 24, a cooling system 25 and a coding device 26 which are sequentially arranged along the conveying direction (from top to bottom in the view angle shown in the figure) of the ingot casting conveyor 21.
The ingot casting conveyor 21 is a chain conveyor, a plurality of ingot molds are arranged on a chain, and the ingot casting conveyor 21 drives the ingot casting conveyor to circularly move.
The quantitative pouring device 22 is arranged at a position close to the starting end of the ingot casting conveyor 21 and comprises a swing arm manipulator. The swing arm manipulator swings backwards to a certain angle, the scooping spoon stretches into the furnace and swings forwards to a certain angle, and the scooping spoon scoops up a scoop of high-temperature zinc liquid from the furnace.
The ingot casting machine 23 is arranged above the starting end of the ingot casting conveyor 21 and comprises a liquid receiving spoon. After the swing arm manipulator swings to a certain angle, the high-temperature zinc liquid in the scooping spoon starts to flow into the liquid receiving spoon, and the amount of the flowing zinc liquid is controlled by the swing angle of the swing arm manipulator. Meanwhile, the ingot casting conveyor 21 drives the ingot mold to reach a pouring position, and the liquid receiving spoon is inclined forwards to enable high-temperature zinc liquid to flow into the ingot mold along with the high-temperature zinc liquid to finish the pouring process.
The peeling robot 24 is arranged on the side surface of the ingot casting conveyor 21. When the ingot mould is driven by the ingot casting conveyor 21 to move to the peeling robot 24, the peeling robot 24 peels off an oxide film on the surface of the zinc liquid so as to ensure the surface quality of the zinc ingot.
The cooling system 25 comprises a channel for the ingot casting conveyor 21 to pass through, and a blower device and a spraying device are arranged in the channel. Along with ingot conveyor 21 drives the ingot mould passes the passageway, by blast air equipment with the water-cooling effect of bottom of blast air equipment cooperation realization top water smoke cooling + forced air cooling, completion is to the cooling of zinc ingot, guarantees that the zinc ingot cools off to below the drawing of patterns temperature when arriving drawing of patterns position (ingot conveyor 21 terminal).
The coding device 26 is arranged above the terminal end of the ingot conveyor 21. When the ingot mould is driven by the ingot casting conveyor 21 to move to the coding device 26, the coding device 26 codes the zinc ingot cooled in the ingot mould with a batch number.
Referring to fig. 1 and 3, there are respectively a schematic structural view of an automatic ingot stack production line 1 according to the present invention and a partially enlarged view of a water cooling line 3 therein.
The water cooling line 3 comprises a water cooling conveyor 31, and an ingot receiving device 32, a first centering device 33, a waste rejecting device 34, a cooling water tank 35, a second centering device 36, an ingot overturning device 37 and a jacking device 38 which are sequentially arranged along the conveying direction of the water cooling conveyor 31.
The water-cooled conveyor 31 is a chain conveyor, and the conveying direction is the same as the conveying direction of the ingot conveyor 21, but the height is lower.
The ingot receiving device 32 is arranged above the starting end of the water-cooled conveyor 31 and below the terminal end of the ingot conveyor 21. When the ingot mould is driven by the ingot conveyor 21 to move to the end position, the ingot mould turns downwards along with the movement of the ingot conveyor 21, and the zinc ingot therein turns out under the action of gravity to be demoulded, falls onto the ingot receiving device 32 and then continues to slide until falling onto the chain of the water-cooled conveyor 31.
The first centering device 33 comprises a first ingot blocking cylinder arranged between two rows of chains of the water-cooled conveyor 31 and two centering cylinders arranged on two sides of the water-cooled conveyor 31.
When the water-cooled conveyor 31 drives the zinc ingot to move to the first centering device 33, the first ingot blocking cylinder extends out to stop the zinc ingot between the two centering cylinders, the centering cylinders extend out to correct the position of the zinc ingot, and the centering cylinders retract and the ingot blocking cylinders retract to enable the zinc ingot to move along with the chain again.
The waste removing device 34 comprises a second ingot blocking cylinder arranged between two rows of chains of the water-cooled conveyor 31, a jacking cylinder, a weighing plate arranged on the jacking cylinder, and an ingot pushing cylinder arranged on the side surface of the water-cooled conveyor 31.
When the water-cooled conveyor 31 drives the zinc ingot to move to the waste removing device 34, the second ingot blocking cylinder extends out to block the zinc ingot at the middle position of the weighing plate. And the jacking cylinder extends out to enable the weighing plate to ascend, so that the zinc ingot is driven to leave the chain, and weighing is realized.
The weighing plate uploads the weight of the zinc ingot to the control system, and the control system judges: if the zinc ingot is unqualified, the ingot pushing cylinder extends out to push the zinc ingot away from the water-cooled conveyor 31; if the zinc ingot is qualified, the jacking cylinder and the second ingot blocking cylinder retract, and the zinc ingot falls back to the chain and continues to move along with the water-cooled conveyor 31.
The water-cooled conveyor 31 drives the zinc ingot to pass through the cooling water tank 35, and further cooling is performed, so that the temperature of the zinc ingot is below the temperature allowing labeling.
The second centering device 36 has a structure identical to that of the first centering device 33. When the water-cooled conveyor 31 drives the zinc ingot to move to the second centering device 35, the second centering device 35 corrects the position of the zinc ingot again by the same mechanism.
The ingot overturning device 37 comprises a detection device and a rotation device which are arranged on the side surface of the water-cooling conveyor 31, an ingot overturning cylinder arranged between two rows of chains of the water-cooling conveyor 31, and an ingot overturning box arranged on the ingot overturning cylinder.
When the water-cooled conveyor 31 drives the zinc ingot to move to the ingot overturning device 37, the detection device checks whether the zinc ingot needs to be overturned. When the overturning is not needed, the material is directly put through. When the zinc ingot needs to be turned over, the ingot turning cylinder extends to clamp the zinc ingot in the ingot turning box, and the rotary equipment is started to drive the ingot turning box and the zinc ingot therein to rotate 180 degrees. After the overturning is finished, the ingot overturning air cylinder retracts, and the zinc ingot falls back to the chain.
The jacking device 38 is arranged between the two rows of chains of the water-cooling conveyor 31 and close to the terminal end, and two diffuse reflection sensors are arranged at the top of the jacking device. The water-cooled conveyor 31 is provided with a baffle plate capable of blocking the zinc ingots at the end point, and all the zinc ingots are blocked by the baffle plate.
The jacking device 38 senses the number of zinc ingots above the water-cooled conveyor 31 through the diffuse reflection sensor, and when the water-cooled conveyor 31 drives two zinc ingots to reach the terminal end, the jacking device 38 extends once to jack up the zinc ingots, so that the zinc ingots are higher than the chain of the water-cooled conveyor 31, and deviation caused by shaking interference of the chain is avoided.
Referring to fig. 1, 4 and 5, there are respectively shown a schematic structural diagram of an automatic ingot stacking production line 1 according to the present invention and a partially enlarged view of a baling line 4 therein. Fig. 4 is a front half section of the packing wire 4, and fig. 5 is a rear half section of the packing wire 4.
The baling line 4 includes a baling conveyor 41, a palletizing robot 42, a bundler 43, a transfer device 44 sequentially arranged along the conveying direction of the baling conveyor 41, and a weighing device 45, a labeling machine 46 and a forklift device 47 arranged on the transfer device 44.
The packing conveyor 41 is a chain conveyor, and the conveying direction is the same as that of the water-cooling conveyor 31.
The two palletizing robots 42 are respectively arranged on two sides of the starting end of the packing conveyor 41 and are respectively positioned between the end points of the two water-cooling conveyors 31 and the starting end of the packing conveyor 41. Zinc ingots lifted by the two sets of lifting devices 38 are respectively grabbed by the two palletizing robots 42, and are stacked into zinc stacks on the packing conveyor 41.
The baler 43 is provided on the side of the bale conveyor 41. When the baling conveyor 41 drives the zinc pile to move to the baling machine 43, the baling machine 43 bales and fixes the zinc pile. During the bundling process, the bale conveyor 41 is stopped, while the palletizing robot 42 continues to pick up the next stack.
The transfer device 44 is provided at the end of the bale conveyor 41. When the packing conveyor 41 drives the zinc stacks to move to the transfer device 44, the transfer device 44 moves the zinc stacks out of the right side of the packing conveyor 41.
Two sets of weighing devices 45 are arranged in tandem at a position close to the right side of the packing conveyor 41 in the transfer device 44. The transfer device 44 moves the zinc pile out of the right side of the packing conveyor 41, and then falls on the weighing device 45 for weighing. The weighing device 45 is preferably a trade scale to meet the certification requirements of the technical supervision department.
Two sets of the labeling machines 46 are arranged in tandem at the side of the transfer device 44 near the two sets of the weighing devices 45. The labelling machine 46 applies labels to the zinc stacks at the same time as the weighing device 45 is weighing.
Two sets of the forklift devices 47 are provided on the right side of the transfer device 44. After the zinc stacks are labeled, the transfer device 44 continuously drives the zinc stacks to move rightwards to the position of the forklift device 47, and the forklift device 47 carries the zinc stacks into a warehouse. The forklift device 47 is preferably an automatic transfer forklift.
The two casting lines 2 can be used both for producing the same product and for producing different products. The same set of weighing device 45, labelling device 46, forklift device 47 may be used when producing the same product; when different products are produced, two sets of the weighing device 45, the labeling machine 46 and the forklift 47 are respectively adopted.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. An automatic ingot stack production line which is characterized in that: comprises a cast ingot line, a water-cooling line and a packing line which are arranged in sequence; the ingot casting line comprises an ingot casting conveyor, and is followed quantitative pouring device, an ingot casting machine, a peeling robot, a cooling system and a code printing device which are sequentially arranged in the conveying direction of the ingot casting conveyor, wherein the water cooling line comprises a water cooling conveyor, and is followed by an ingot receiving device, a first centering device, a waste rejecting device, a cooling water tank, a second centering device, an ingot overturning device and a jacking device which are sequentially arranged in the conveying direction of the water cooling conveyor, the packing line comprises a packing conveyor, and is followed by a stacking robot, a bundling machine and a transfer device which are sequentially arranged in the conveying direction of the packing conveyor, and the transfer device is arranged on a weighing device, a labeling machine and a forklift.
2. The automatic ingot stack production line of claim 1, wherein: the quantitative pouring device is arranged at a position close to the starting end of the ingot conveyor, the ingot conveyor is arranged above the starting end of the ingot conveyor, the peeling robot is arranged on the side surface of the ingot conveyor, the ingot conveyor penetrates through the cooling system, and the code printing device is arranged above the terminal end of the ingot conveyor.
3. The automatic ingot stack production line of claim 1, wherein: the ingot receiving device is arranged above the starting point end of the water-cooling conveyor and is positioned below the end point end of the ingot casting conveyor, the first centering device and the second centering device are arranged on two sides of the water-cooling conveyor, the waste removing device, the ingot turning device and the jacking device are arranged in the water-cooling conveyor, and the water-cooling conveyor penetrates through the cooling water tank.
4. The automatic ingot stack production line of claim 1, wherein: the stacking robot is arranged between the end point end of the water-cooling conveying line and the starting point end of the packing conveyor, the bundling machine is arranged on the side surface of the packing conveyor, and the transfer device is arranged at the end point end of the packing conveyor; the weighing device is arranged in the transfer device, and the labeling machine and the forklift device are arranged on the side surface of the transfer device.
5. An automatic ingot stack production line according to any one of claims 1 to 4, characterized in that: the casting mold comprises a plurality of casting wires with the same structure and a plurality of water cooling wires with the same structure.
6. The automatic ingot stack production line of claim 5, wherein: the packing line comprises a plurality of the stacking robots which are respectively arranged between the end point ends of the water-cooling conveying lines and the starting point end of the packing conveyor.
7. The automatic ingot stack production line of claim 5, wherein: the packing line comprises a plurality of sets of weighing devices, a plurality of sets of labeling machines and a plurality of sets of forklift devices, wherein the weighing devices are all arranged at positions close to the packing conveyor, and the labeling machines and the forklift devices are arranged at positions close to the weighing devices in a one-to-one correspondence manner.
8. An automatic ingot stack production line according to any one of claims 1 to 4, characterized in that: the cooling system comprises a blower device and a spraying device.
9. An automatic ingot stack production line according to any one of claims 1 to 4, characterized in that: the jacking device is provided with two diffuse reflection sensors.
10. An automatic ingot stack production line according to any one of claims 1 to 4, characterized in that: the weighing device comprises a trade scale; the forklift device comprises an AGV, an RGV or an automatic transfer forklift.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121450824.0U CN216036962U (en) | 2021-06-29 | 2021-06-29 | Automatic ingot stack production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121450824.0U CN216036962U (en) | 2021-06-29 | 2021-06-29 | Automatic ingot stack production line |
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| Publication Number | Publication Date |
|---|---|
| CN216036962U true CN216036962U (en) | 2022-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121450824.0U Active CN216036962U (en) | 2021-06-29 | 2021-06-29 | Automatic ingot stack production line |
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| CN (1) | CN216036962U (en) |
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2021
- 2021-06-29 CN CN202121450824.0U patent/CN216036962U/en active Active
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