CN213496375U - Aluminum ingot casting machine - Google Patents
Aluminum ingot casting machine Download PDFInfo
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- CN213496375U CN213496375U CN202020896574.2U CN202020896574U CN213496375U CN 213496375 U CN213496375 U CN 213496375U CN 202020896574 U CN202020896574 U CN 202020896574U CN 213496375 U CN213496375 U CN 213496375U
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Abstract
The utility model discloses an aluminum ingot casting machine, which comprises an aluminum water flow automatic regulating device, an aluminum liquid distribution system, a robot slag beating machine, a horizontal casting machine, an aluminum ingot marking machine, a disc ingot receiving conveyor, an electric chain ingot receiving and supporting device, a cooling conveyor, an aluminum ingot turning device, an arraying conveyor, a stacking robot, a finished product conveyor, an automatic bundling machine, an online weighing device, an aluminum ingot stack laser marking machine, a warehouse entry plate chain and an electric control system which are arranged in sequence; compared with the prior art, increased aluminium liquid flow automatically regulated, scummed robot, automatic bundling machine, weighed on line, carved mark and hand-over storehouse device on line, realized the full automatization, save time improves production efficiency greatly, practices thrift the cost, and convenient easy going realizes easily under current conditions, realizes the utility model aims at.
Description
Technical Field
The utility model relates to a casting machine, in particular to aluminum pig casting machine suitable for metallurgical industry.
Background
In the technical field of electrolytic aluminum production, casting is a common process for forming aluminum ingots, and aluminum liquid is cast in a mold and then cooled for forming. The existing aluminum ingot production line comprises a smelting system, an aluminum liquid distribution system, a cooling system, a demoulding system, a conveying system, a manual packing system and the like, the intelligent degree is low, and the working efficiency is low.
In the prior art, an intelligent aluminum ingot continuous production line is disclosed, and although the production line increases the intelligent degree and enhances the cooling effect, the production line still needs to manually adjust the flow of aluminum liquid, beat slag and bundle, the stacking is not neat, the off-line weighing and code beating are needed, and the warehouse-handing link is lacked.
Therefore, there is a particular need for an aluminum pig casting machine that addresses the above-identified problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an aluminium ingot casting machine, to prior art's not enough, increased aluminium water flow automatically regulated, beat sediment robot, automatic bundling machine, weigh on line, on line scale mark and hand over the storehouse device, realized the full automatization, save time improves production efficiency greatly, practices thrift the cost.
The utility model provides a technical problem can adopt following technical scheme to realize:
an aluminum ingot casting machine is characterized by comprising an aluminum water flow automatic regulating device, an aluminum liquid distribution system, a robot slag beating machine, a horizontal casting machine, an aluminum ingot marking machine, a disc ingot receiving conveyor, an electric chain ingot receiving and supporting device, a cooling conveyor, an aluminum ingot overturning device, an arraying conveyor, a stacking robot, a finished product conveyor, an automatic bundling machine, an online weighing device, an aluminum ingot stack laser marking machine, a warehousing plate chain and an electric control system which are sequentially arranged; the electric control system is respectively in communication connection with the aluminum water flow automatic adjusting device, the aluminum liquid distribution system, the robot slag beating machine, the horizontal casting machine, the aluminum ingot marking machine, the disc ingot receiving conveyor, the electric chain ingot receiving and holding device, the cooling conveyor, the aluminum ingot overturning device, the arraying conveyor, the stacking robot, the finished product conveyor, the automatic bundling machine, the online weighing device, the aluminum ingot stack laser marking machine and the warehousing plate chain.
The utility model discloses an embodiment, aluminium water flow automatic regulating apparatus interconnects by servo, detection device and adjusting device and constitutes, and the effect is through control liquid level control aluminium ingot weight, realizes automaticly, has broken artifical unsafe control mode, reduces hidden danger, labour saving and time saving, raises the efficiency.
In one embodiment of the present invention, the aluminum liquid distribution system is formed by interconnecting a transfer launder and an aluminum liquid distributor; the aluminum liquid distribution system 2 is used for ensuring that the aluminum liquid distributed in each casting mold is uniform.
The utility model discloses an embodiment, the robot is beaten the sediment machine and is installed aluminium liquid distributor's rear end side is connected each other by running gear, rotary device, rocking arm roof beam adjusting device, rocking arm roof beam, aircraft nose adjusting device and the head portion of beating the sediment and is constituteed, has replaced the manual work to beat the sediment under the high temperature and bear high temperature roast, can be under high temperature environment continuous operation, possesses simultaneously and carries out automatic sediment function of beating to 2-3 cast mould aluminium liquid, has improved work efficiency greatly.
In one embodiment of the present invention, the horizontal casting machine is composed of a plate conveyor and molds, and the molds are uniformly distributed on the plate conveyor.
In one embodiment of the present invention, the disc receiving conveyer is disc-shaped, the disc receiving conveyer is installed below the horizontal casting machine, and the surface of the disc receiving conveyer is provided with evenly distributed iron troughs and fixed on the rotating frame; the aluminum ingot waste blocks are conveyed out through rotation, and the traditional mode of manually discharging the aluminum ingot waste blocks is broken.
In one embodiment of the present invention, the electric chain ingot receiving and holding device is formed by connecting a driving device, a chain and an ingot receiving plate, and has the function of preventing the casting mold from flying out after reaching the right end of the horizontal casting machine, and the aluminum ingot is limited in the casting mold, rotates to the bottom and falls vertically; the defect that the traditional chain ingot supporting mechanism is driven by the friction force of the casting mould to wear the casting mould is overcome.
In an embodiment of the utility model, the cooling conveyer includes basin and link joint, and the basin the inside is arranged in to the link joint, and the link joint is when removing, and the aluminium ingot also moves forward to through the water cooling, be used for cooling and carrying.
The utility model discloses an embodiment, the stacking robot is by S axle base and rotary drive, L axle underarm and swing drive, U axle upper arm swing and drive arrangement, and T axle anchor clamps roating seat and drive arrangement interconnect are constituteed, are used for getting and transfer finished product conveyer pile stack position with the aluminium ingot layer clamp that the permutation was carried well to neat stack reduces the manpower, realizes automaticly, raises the efficiency.
In an embodiment of the present invention, the finished product conveyor is composed of a driving wheel, a driven wheel, a tensioning device, a limiting mechanism and a chain plate component which are connected with each other, and is used for conveying the aluminum ingots stacked in order to the next process.
The utility model discloses an embodiment, automatic bundling machine comprises servo, the device of wearing the area and steel band interconnect, and the effect has replaced artifical the tying, realizes automatic area, tensioning, hasp and cutting off of putting, reduces the manpower, raises the efficiency.
The utility model discloses an in the embodiment, on-line weighing device installs on the finished product conveyer, is linked together by operating system, control system and electronic scale and constitutes, has replaced weighing mode under the former line, reduces process and manpower, and save time raises the efficiency, practices thrift the cost.
In an embodiment of the utility model, the laser marking machine of aluminium ingot buttress is installed on the finished product conveyer, by operation panel, control system, marking machine elevating system, marking machine advance (retreat) mechanism and the head of carving marks interconnect and constitute, the effect is that the information of aluminium ingot buttress 16 is through carving the head laser inscription in the side of aluminium ingot, has replaced the mode of artifical paper label of pasting under the line, saves time, practices thrift and beats printing paper, and is not fragile again.
The utility model discloses an embodiment, the warehouse entry plate link chain is interconnected by drive arrangement and link joint and constitutes, carries aluminium ingot buttress 16 to aluminium ingot storehouse, has replaced fork truck, reduces indoor fork truck tail gas pollution, save time, practices thrift the cost, raises the efficiency.
In one embodiment of the present invention, the electrical control system includes a power supply, a switch, a control button, a plc, various sensors, a detection element, and the like, for controlling the entire system.
The utility model discloses an aluminium ingot casting machine compares with prior art, has increased aluminium liquid flow automatically regulated, has beaten sediment robot, automatic bundling machine, has weighed on line, has carved the mark and has handed over the storehouse device on line, has realized the full automatization, and save time improves production efficiency greatly, practices thrift the cost, and convenient easy going realizes easily under current condition, realizes the utility model aims at.
The features of the present invention will be apparent from the accompanying drawings and from the detailed description of the preferred embodiments which follows.
Drawings
Fig. 1 is a schematic structural view of an aluminum ingot casting machine of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand and understand, the present invention is further explained by combining with the specific drawings.
Examples
As shown in fig. 1, the utility model discloses an aluminum ingot casting machine, it includes the aluminium water flow automatic regulating apparatus 1, aluminium liquid distribution system 2, the robot is beaten the sediment machine 3, horizontal casting machine 4, aluminium ingot marking machine 5, the disc connects spindle conveyer 6, electronic chain connects and holds up spindle device 7, cooling conveyer 8, aluminium ingot turning device 9, permutation conveyer 10, stacking robot 11, finished product conveyer 12, automatic bundling machine 13, on-line weighing device 14, aluminium ingot buttress laser inscription machine 15, warehouse entry slab chain 17 and the electrical control system 18 that set gradually.
The automatic aluminum water flow adjusting device 1 comprises a servo system, a detection device and an adjusting device, and is used for controlling the weight of an aluminum ingot by controlling the liquid level, realizing automation, breaking the manual inaccurate control mode, reducing hidden dangers, saving time and labor and improving efficiency.
The aluminum liquid distribution system 2 comprises a transfer launder and an aluminum liquid distributor; the aluminum liquid distribution system 2 is used for ensuring that the aluminum liquid distributed in each casting mold is uniform.
The robot slag beating machine 3 is arranged on the side face of the rear casting machine of the aluminum liquid distributor and consists of a walking device, a rotating device, a rocker beam adjusting device, a rocker beam, a machine head adjusting device and a slag beating head part, replaces manual slag beating at high temperature to bear high-temperature roasting, can continuously operate in a high-temperature environment, and has the function of automatically beating 2-3 blocks of casting mold aluminum liquid, so that the working efficiency is greatly improved.
The horizontal casting machine 4 comprises a plate conveyor and molds, and the molds are uniformly distributed on the plate conveyor.
The disc ingot receiving conveyor 6 is disc-shaped, is arranged below the horizontal casting machine 4, is provided with uniformly distributed iron troughs on the upper surface and is fixed on the rotating frame; the aluminum ingot waste blocks are conveyed out through rotation, and the traditional mode of manually discharging the aluminum ingot waste blocks is broken.
The electric chain ingot receiving and holding device 7 consists of a driving device, a chain and an ingot receiving plate and has the function of preventing the casting mould from flying out after reaching the right end of the horizontal casting machine, and the aluminum ingot is limited in the casting mould, rotates to the bottom and vertically falls; the defect that the traditional chain ingot supporting mechanism is driven by the friction force of the casting mould to wear the casting mould is overcome.
The cooling conveyor 8 comprises a water tank and a chain plate, wherein the chain plate is arranged in the water tank, and when the chain plate moves, the aluminum ingot also moves forwards and is cooled by water to be used for cooling and conveying.
The aluminum ingot turning device 9 ensures that the aluminum ingot stack is cubic due to the fact that the aluminum ingots are required to be placed in a forward and reverse mode in a special shape, and therefore the aluminum ingots needing to be rotated are rotated by 0 degree and 180 degrees according to the requirement of aluminum ingot stacking.
The alignment conveyor 10 is used for conveying the turned aluminum ingots forwards in a neat and uniform manner.
The stacking robot 11 comprises an S-axis base, a rotary drive, an L-axis lower arm, a swing drive, a U-axis upper arm, a T-axis clamp rotary seat and a drive (wrist rotation), is used for clamping and transferring the aluminum ingot layers which are conveyed in an aligned mode to a stacking position of a finished product conveyor, and is capable of stacking neatly, reducing manpower, achieving automation and improving efficiency.
The finished product conveyor 12 comprises a driving wheel, a driven wheel, a tensioning device, a limiting mechanism and a chain plate component and is used for conveying the aluminum ingots which are orderly stacked to the next process.
The automatic bundling machine 13 comprises a servo system, a belt penetrating device and a steel belt, and is used for replacing manual bundling, realizing automatic belt releasing, tensioning, locking and cutting, reducing manpower and improving efficiency.
The on-line weighing device 14 is arranged on the finished product conveyor and consists of a lifting system, a control system and an electronic scale, so that the off-line weighing mode is replaced, the processes and manpower are reduced, the time is saved, the efficiency is improved, and the cost is saved.
The laser marking machine 15 for aluminum ingot stacks is arranged on a finished product conveyor and comprises an operating platform, a control system, a lifting mechanism of the marking machine, a forward (backward) mechanism of the marking machine, a marking head and the like, and has the function of recording the information of the aluminum ingot stacks 16 on the side surface of an aluminum ingot through the marking head laser, replacing the mode of manually sticking paper labels under a line, saving time, saving printing paper and being not easy to damage.
The warehousing plate chain 17 comprises a driving device and chain plates, and conveys the aluminum ingot stacks 16 to the aluminum ingot warehouse to replace a forklift, so that the tail gas pollution of the indoor forklift is reduced, the time is saved, the cost is saved, and the efficiency is improved.
The electrical control system 18 includes a power supply, a switch, a control button, a plc, various sensors, a detection element, and the like, and is used to control the entire system.
The utility model discloses an aluminium ingot casting machine's working process as follows:
after passing through the automatic aluminum water flow adjusting device 1, aluminum liquid is uniformly distributed to the casting molds through an aluminum liquid distribution system 2, a robot slag beating machine 3 is arranged above the horizontal casting machine 4 to salvage impurities in the aluminum liquid, and numbering is carried out by an aluminum ingot marking machine 5;
the solidified aluminum ingots are divided into two types, one is waste products which are conveyed to the position below the line through a disc ingot receiving conveyor 6, the other is qualified products which are conveyed to a cooling conveyor 8 through an electric chain ingot supporting device 7, and a water tank is arranged in the cooling conveyor 8 to cool and convey the aluminum ingots forwards;
conveying the cooled aluminum ingots to the lower part of an aluminum ingot turnover device 9, turning the aluminum ingots 180 degrees at intervals, and conveying the aluminum ingots to the lower part 11 of a stacking robot through an alignment conveyor 10 for stacking;
conveying the stacked aluminum ingot stack 16 to an automatic bundling machine 13 through a finished product conveyor 12 for automatic bundling, and finally burning data on the side surface of an aluminum ingot through an aluminum ingot stack laser marking machine 15 after weighing by an online weighing device 14;
finally, the aluminum ingot stack is conveyed to an aluminum ingot warehouse through a warehouse plate chain 17.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined by the appended claims and their equivalents.
Claims (14)
1. An aluminum ingot casting machine is characterized by comprising an aluminum water flow automatic regulating device, an aluminum liquid distribution system, a robot slag beating machine, a horizontal casting machine, an aluminum ingot marking machine, a disc ingot receiving conveyor, an electric chain ingot receiving and supporting device, a cooling conveyor, an aluminum ingot overturning device, an arraying conveyor, a stacking robot, a finished product conveyor, an automatic bundling machine, an online weighing device, an aluminum ingot stack laser marking machine, a warehousing plate chain and an electric control system which are sequentially arranged; the electric control system is respectively in communication connection with the aluminum water flow automatic adjusting device, the aluminum liquid distribution system, the robot slag beating machine, the horizontal casting machine, the aluminum ingot marking machine, the disc ingot receiving conveyor, the electric chain ingot receiving and holding device, the cooling conveyor, the aluminum ingot overturning device, the arraying conveyor, the stacking robot, the finished product conveyor, the automatic bundling machine, the online weighing device, the aluminum ingot stack laser marking machine and the warehousing plate chain.
2. The aluminum pig casting machine as claimed in claim 1, wherein the automatic aluminum water flow adjusting device is constituted by a servo system, a detecting device and an adjusting device which are connected with each other.
3. The aluminum pig casting machine as recited in claim 1 wherein the aluminum liquid distribution system is formed by interconnecting an adapter launder and an aluminum liquid distributor.
4. The aluminum pig casting machine as claimed in claim 3 wherein the robotic slag extractor is mounted to the rear side of the aluminum liquid distributor and is comprised of a traveling device, a rotating device, a rocker beam adjustment device, a rocker beam, a machine head adjustment device and a slag extractor portion interconnected.
5. An aluminium ingot casting machine as claimed in claim 1, wherein the horizontal caster is constituted by a slat conveyor and moulds, the moulds being evenly distributed on the slat conveyor.
6. The aluminum pig casting machine as claimed in claim 1, wherein the disc-shaped ingot receiving conveyor is disc-shaped, is installed below the horizontal casting machine, and is provided with iron troughs uniformly distributed on the surface and is fixed on a rotating frame.
7. The aluminum pig casting machine as defined in claim 1, wherein the electric chain butt-ingot receiving device is formed by interconnecting a driving device, a chain and a butt plate.
8. An aluminum pig casting machine as claimed in claim 1 wherein the cooling conveyor comprises a trough and a flight, the flight being disposed within the trough.
9. The aluminum pig casting machine as claimed in claim 1 wherein the stacker robot is comprised of an S-axis base and rotary drive, an L-axis lower arm and swing drive, a U-axis upper arm swing and drive, and a T-axis clamp swivel and drive interconnected.
10. An aluminum ingot casting machine as claimed in claim 1, wherein the product conveyor is comprised of a driven pulley, a tensioning device, a spacing mechanism and link plate members interconnected.
11. The aluminum pig casting machine as claimed in claim 1 wherein the automatic baler is comprised of a servo system, a threading device and a steel belt interconnected.
12. An aluminum ingot caster as recited in claim 1 wherein said in-line weighing means is mounted on the product conveyor and is comprised of a lift system, a control system and an electronic scale interconnected.
13. The aluminum ingot casting machine of claim 1, wherein the laser scoring machine for aluminum ingot stacks is mounted on the product conveyor and is comprised of an operating table, a control system, a scoring machine lifting mechanism, a scoring machine advancing/retreating mechanism, and a scoring head interconnected.
14. The aluminum pig casting machine as claimed in claim 1, wherein the entry flight chain is formed by interconnecting drive means and link flights.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020896574.2U CN213496375U (en) | 2020-05-25 | 2020-05-25 | Aluminum ingot casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020896574.2U CN213496375U (en) | 2020-05-25 | 2020-05-25 | Aluminum ingot casting machine |
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| Publication Number | Publication Date |
|---|---|
| CN213496375U true CN213496375U (en) | 2021-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020896574.2U Expired - Fee Related CN213496375U (en) | 2020-05-25 | 2020-05-25 | Aluminum ingot casting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515354A (en) * | 2020-05-25 | 2020-08-11 | 国家电投集团黄河上游水电开发有限责任公司 | Aluminum ingot casting machine |
-
2020
- 2020-05-25 CN CN202020896574.2U patent/CN213496375U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515354A (en) * | 2020-05-25 | 2020-08-11 | 国家电投集团黄河上游水电开发有限责任公司 | Aluminum ingot casting machine |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210622 |
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| CF01 | Termination of patent right due to non-payment of annual fee |