CN216025720U - Multi-station upper and lower piece practical spraying equipment - Google Patents

Multi-station upper and lower piece practical spraying equipment Download PDF

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Publication number
CN216025720U
CN216025720U CN202122166252.XU CN202122166252U CN216025720U CN 216025720 U CN216025720 U CN 216025720U CN 202122166252 U CN202122166252 U CN 202122166252U CN 216025720 U CN216025720 U CN 216025720U
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China
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area
spraying
manipulator
loading
unloading
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CN202122166252.XU
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Chinese (zh)
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杨燕良
邓广艺
吴兵
朱运通
杨育彪
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Dongguan Guanghong Mechanical Equipment Co ltd
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Dongguan Guanghong Mechanical Equipment Co ltd
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Abstract

The utility model relates to the technical field of spraying, in particular to practical multi-station workpiece loading and unloading spraying equipment which comprises a conveying line, wherein the conveying line is connected end to end, one side of the conveying line is connected with a loading and unloading area, one side of the loading and unloading area is provided with a manual dedusting area, the opposite surface of the manual dedusting area is provided with an automatic dedusting area, the front side of the loading and unloading area is provided with a transplanting table, the front side of the transplanting table is connected with a loading manipulator, the front side of the loading manipulator is provided with an automatic spraying room, a cross-shaped rotary table is fixedly connected in the automatic spraying room, the top circumference of the cross-shaped rotary table is fixedly connected with a spraying robot, the top of the cross-shaped rotary table is provided with a plurality of stations, and the stations correspond to a plurality of spraying guns on a plurality of spraying robots. According to the utility model, the feeding manipulator and the discharging manipulator can replace the traditional manual work to carry out loading and unloading operation, so that the potential safety hazard caused by manual loading and unloading driving and the secondary pollution caused by the personnel in and out flowing to the product are solved, and the cleanliness of the spray room is ensured.

Description

Multi-station upper and lower piece practical spraying equipment
Technical Field
The utility model relates to the technical field of spraying, in particular to practical multi-station spraying equipment for loading and unloading workpieces.
Background
Traditional spraying mode generally adopts artifical + spraying robot cooperation to carry out the spraying, adopts artifical piece about in the spray booth to carry out the spraying, has to carry out the inhomogeneity and the paint of hand benefit spraying to the product and to artifical personal safety hidden danger influence, and personnel's business turn over flow have dust and debris to cause unable assurance to spray the room cleanliness factor requirement, output is low, the process is more, cause the defective products also can increase.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides practical multi-station workpiece loading and unloading spraying equipment which has the advantage of convenience in spraying, and solves the problems that manual workpiece loading and unloading and manual + spraying robot spraying are adopted in the traditional spraying mode, the unevenness of manual repair spraying on products exists, paint influences the potential safety hazard of workers, the cleanliness requirement of a spraying room cannot be guaranteed, the yield is low, the number of working procedures is large, and defective products are increased.
In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a practical spraying equipment about multistation, includes the transfer chain, transfer chain end to end, one side of transfer chain is connected with the unloading district of going up, one side of going up the unloading district is equipped with manual dust removal district, the opposite face in manual dust removal district is equipped with automatic dust removal district.
The front of going up unloading district is equipped with transplants the platform, the front of transplanting the platform is connected with material loading manipulator, material loading manipulator's front is equipped with automatic room that spouts, spout fixedly connected with cross revolving stage in the room automatically, the top circumference fixedly connected with spraying robot of cross revolving stage, the top of cross revolving stage is equipped with a plurality of stations, and is a plurality of the station is with a plurality of spraying gun on the spraying robot is corresponding, spraying robot's front is connected with unloading manipulator.
Furthermore, one side of the automatic spraying room is provided with a leveling area, and the leveling area is arranged at the tail part of the discharging end of the discharging manipulator.
Further, the tail end fixedly connected with solidification district of levelling district, the path length in solidification district is a pseudo-ginseng meter, the internal connection in solidification district has the oven.
Furthermore, a cooling area is arranged on the back surface of the solidification area, and the head end of the cooling area is connected with the tail end of the solidification area.
Furthermore, the tail end of the cooling area is provided with a blanking area, and the blanking area is positioned at the head end of the feeding and discharging area.
Furthermore, an operation area is arranged on one side, away from the leveling area, of the automatic spraying room, and a standby spraying room is arranged on one side of the front face of the discharging manipulator.
When the spraying machine is used, a workpiece is manually placed on the conveying line in the feeding area, the conveying line conveys the workpiece, the manual dedusting area manually removes dust from the workpiece, equipment in the automatic dedusting area automatically removes dust, the left dust on the surface of the workpiece is automatically removed, the cleanliness of the surface of the workpiece is guaranteed, the workpiece is moved to the moving platform, the feeding mechanical arm senses the workpiece on the moving platform, the feeding mechanical arm grabs and automatically places the workpiece on the cross-shaped rotary platform station, after four groups of workpieces are placed, the cross-shaped rotary platform rotates for 90 degrees, the spray gun device on the spraying robot sprays the surface and the side of the workpiece, the four groups of workpieces are uniformly sprayed in a reciprocating mode, the surface spraying is finished, the cross-shaped rotary platform inclines for 30 degrees, the spray gun device on the spraying robot sprays the workpiece uniformly in a reciprocating mode to hook the bottom, when all spraying works are finished, the cross-shaped rotary platform rotates for 90 degrees again, the unloading manipulator senses the work piece after the spraying is accomplished, and unloading manipulator presss from both sides the work piece and gets and place on the transfer chain, and the leveling through the leveling district is handled and is got into to the solidification district in, and the oven in solidification district toasts the processing to the work piece, and through unmanned, pollution-free, do not have external hand to mend, the automatic reciprocating type spraying of multistation product and collude a series of operations at the bottom, the product percent of pass who toasts out obtains the guarantee to production efficiency and product percent of pass have been improved.
By means of the technical scheme, the utility model provides practical spraying equipment for multi-station loading and unloading, which at least has the following beneficial effects:
1. this practical spraying equipment of piece about multistation can replace traditional manual work to carry out the operation of piece about through material loading manipulator and unloading manipulator, solves the potential safety hazard and the personnel business turn over that the manual work piece of driving about drives and flows and cause secondary pollution to the product, guarantees to spout the room cleanliness factor.
2. This practical spraying equipment of piece about multistation through the setting in automatic dust removal district, is equipped with automatic dust removal district at the tail end in manual dust removal district, and automatic dust removal district can be to the dust automatic clear who leaves over of workpiece surface, has improved the effect of removing dust, has guaranteed the quality of work piece.
3. This practical spraying equipment of piece from top to bottom on multistation, improvement through the cross revolving stage, be equipped with a plurality of stations and a plurality of spraying robot on the cross revolving stage, spraying robot is corresponding with the station, current revolving stage function unicity has been improved, increase a plurality of spraying positions, reduce the spraying time, improve the spraying effect, avoid artifical external hand benefit spraying of carrying on, the process has been reduced, avoid the defective products to increase, realize unmanned integration automatic unloading circulation spraying of going up, solve the manual work and carry out the inhomogeneities and the paint that the hand mended the spraying to the product and influence artifical personal safety hidden danger, guarantee that the qualification rate of product and substitute the manual work carry out the hand benefit operation.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 according to the present invention.
In the figure: 1. a conveying line; 2. a feeding and discharging area; 3. a manual dust removal area; 4. an automatic dust removal area; 5. a transplanting table; 6. a feeding manipulator; 7. a cross turntable; 8. a spraying robot; 9. a feeding manipulator; 10. a leveling zone; 11. a curing zone; 12. a cooling zone; 13. a blanking area; 14. an operation area; 15. and (5) a standby spraying room.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to fig. 1-2, a practical spraying equipment for loading and unloading workpieces at multiple stations, which comprises a conveyor line 1, wherein the conveyor line 1 is connected end to end, one side of the conveyor line 1 is connected with an upper feeding area 2, one side of the upper feeding area 2 is provided with a manual dust removing area 3, the opposite surface of the manual dust removing area 3 is provided with an automatic dust removing area 4, through the arrangement of the automatic dust removing area 4, the tail end of the manual dust removing area 3 is provided with the automatic dust removing area 4, the automatic dust removing area 4 can automatically remove the left dust on the surface of the workpiece, the dust removing effect is improved, and the quality of the workpiece is ensured.
The front side of the feeding and discharging area 2 is provided with a transplanting table 5, the front side of the transplanting table 5 is connected with a feeding mechanical arm 6, the transplanting table 5 and the feeding mechanical arm 6 can replace manpower to automatically realize automatic induction tracking type automatic grabbing of workpieces from a feeding and discharging conveying line, when sensing that the cross rotary table 7 rotates 90 degrees, the feeding mechanical arm 6 grabs the workpieces and automatically places the workpieces on a cross rotary table 7 station, after four groups of workpieces are placed, the cross rotary table 7 rotates 90 degrees, a spray gun device on the spraying robot 8 sprays the surfaces and the sides of the workpieces, and the four groups of workpieces are evenly sprayed in a reciprocating manner, the surface spraying is finished, the cross rotary table 7 inclines 30 degrees, the spray gun device on the spraying robot 8 sprays the workpieces in a reciprocating manner and evenly to hook the bottom, when all spraying works are finished, the cross rotary table 7 rotates 90 degrees again to wait for the feeding mechanical arm 9 to perform automatic induction tracking type discharging work, thereby realizing the automatic pickup cyclic spraying work, the front of the feeding manipulator 6 is provided with an automatic spraying room, the automatic spraying room is internally and fixedly connected with a cross rotary table 7, the circumference of the top of the cross rotary table 7 is fixedly connected with a spraying robot 8, the top of the cross rotary table 7 is provided with a plurality of stations, the stations correspond to a plurality of spray guns on the spraying robots 8, through the improvement of the cross rotary table 7, the stations and the spraying robots 8 are arranged on the cross rotary table 7, the spraying robots 8 correspond to the stations, the function unicity of the prior rotary table is improved, a plurality of spraying positions are added, the spraying time is reduced, the spraying effect is improved, the manual supplement spraying is avoided, the working procedures are reduced, the defective product is avoided being increased, the unmanned integrated automatic feeding and discharging cyclic spraying is realized, the front of the spraying robots 8 is connected with the discharging manipulator 9, the feeding manipulator 6 and the discharging manipulator 9 can replace the traditional manual feeding and discharging operations, the potential safety hazard caused by manual loading and unloading and the secondary pollution caused by personnel flowing in and out are solved, and the cleanliness of the spray room is ensured.
One side of automatic spray room is equipped with leveling district 10, leveling district 10 establishes the afterbody at unloading manipulator 9 unloading end, the tail end fixedly connected with solidification zone 11 of leveling district 10, the path length of solidification zone 11 is a pseudo-ginseng meter, the internal connection of solidification zone 11 has the oven, the back of solidification zone 11 is equipped with cooling zone 12, the head end of cooling zone 12 and the trailing end connection of solidification zone 11, the tail end of cooling zone 12 is equipped with unloading district 13, unloading district 13 is located the head end of unloading district 2, one side that leveling district 10 was kept away from in the automatic spray room is equipped with operating area 14, the positive one side of unloading manipulator 9 is equipped with reserve spray room 15.
When the automatic dust removing device is used, a workpiece is manually placed on the conveying line 1 in the feeding and discharging area 2, the conveying line 1 conveys the workpiece, the manual dust removing area 3 manually removes dust from the workpiece, equipment in the automatic dust removing area 4 automatically removes dust, the left dust on the surface of the workpiece is automatically removed, the cleanliness of the surface of the workpiece is ensured, the workpiece is moved to the transplanting table 5, the feeding mechanical arm 6 senses the workpiece on the transplanting table 5, the cross rotary table 7 rotates 90 degrees, the feeding mechanical arm 6 grabs the workpiece and automatically places the workpiece on the cross rotary table 7, after four groups of workpieces are placed, the cross rotary table 7 rotates 90 degrees, the spray gun device on the spraying robot 8 sprays the surface and the side of the workpiece, the four groups of workpieces are uniformly sprayed in a reciprocating mode, the surface spraying is finished, the spray gun device on the spraying robot 8 sprays the workpiece uniformly in a reciprocating mode to hook the bottom when the cross rotary table 7 inclines 30 degrees, when all spraying works are completed, the cross-shaped rotary table 7 rotates by 90 degrees again, the blanking mechanical arm 9 senses a workpiece after the spraying is completed, the workpiece is clamped and placed on the conveying line 1 by the blanking mechanical arm 9, the workpiece enters the solidification area 11 after being subjected to leveling treatment of the flow leveling area 10, the workpiece is roasted by the oven of the solidification area 11, the workpiece is manually taken down in the blanking area after being cooled by the cooling area 12, and the product qualification rate of the roasted product is guaranteed through a series of unmanned, pollution-free, external hand compensation-free, multi-station product automatic reciprocating spraying and bottom hooking operations, so that the production efficiency and the product qualification rate are improved.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a practical spraying equipment about multistation, includes transfer chain (1), its characterized in that: the conveying line (1) is connected end to end, one side of the conveying line (1) is connected with a feeding and discharging area (2), one side of the feeding and discharging area (2) is provided with a manual dust removing area (3), and the opposite surface of the manual dust removing area (3) is provided with an automatic dust removing area (4);
the front of going up unloading district (2) is equipped with transplants platform (5), the front of transplanting platform (5) is connected with material loading manipulator (6), the front of material loading manipulator (6) is equipped with the automatic room that spouts, spout fixedly connected with cross revolving stage (7) in the room automatically, the top circumference fixedly connected with spraying robot (8) of cross revolving stage (7), the top of cross revolving stage (7) is equipped with a plurality of stations, and is a plurality of the station is with a plurality of spray guns on spraying robot (8) are corresponding, the front of spraying robot (8) is connected with unloading manipulator (9).
2. The multi-station upper and lower utility type spraying equipment of claim 1, wherein: one side of the automatic spray room is provided with a leveling area (10), and the leveling area (10) is arranged at the tail part of the discharging end of the discharging manipulator (9).
3. The multi-station upper and lower utility type spraying equipment of claim 2, wherein: the tail end fixedly connected with solidification district (11) of levelling district (10), the path length of solidification district (11) is a pseudo-ginseng meter, the internal connection of solidification district (11) has the oven.
4. The multi-station upper and lower utility type spraying equipment of claim 3, wherein: and a cooling area (12) is arranged on the back surface of the solidification area (11), and the head end of the cooling area (12) is connected with the tail end of the solidification area (11).
5. The multi-station upper and lower utility type spraying equipment of claim 4, wherein: the tail end of the cooling area (12) is provided with a blanking area (13), and the blanking area (13) is positioned at the head end of the feeding and discharging area (2).
6. The multi-station upper and lower utility type spraying equipment of claim 1, wherein: one side of the automatic spraying room, which is far away from the leveling area (10), is provided with an operation area (14), and one side of the front surface of the blanking manipulator (9) is provided with a standby spraying room (15).
CN202122166252.XU 2021-09-08 2021-09-08 Multi-station upper and lower piece practical spraying equipment Active CN216025720U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122166252.XU CN216025720U (en) 2021-09-08 2021-09-08 Multi-station upper and lower piece practical spraying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122166252.XU CN216025720U (en) 2021-09-08 2021-09-08 Multi-station upper and lower piece practical spraying equipment

Publications (1)

Publication Number Publication Date
CN216025720U true CN216025720U (en) 2022-03-15

Family

ID=80597867

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122166252.XU Active CN216025720U (en) 2021-09-08 2021-09-08 Multi-station upper and lower piece practical spraying equipment

Country Status (1)

Country Link
CN (1) CN216025720U (en)

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