CN215967345U

CN215967345U - Automatic assembly equipment of flywheel assembly

Info

Publication number: CN215967345U
Application number: CN202121912756.5U
Authority: CN
Inventors: 何宏祥
Original assignee: Ningbo Junchuang Intelligent Technology Co ltd
Current assignee: Ningbo Junchuang Intelligent Technology Co ltd
Priority date: 2021-08-16
Filing date: 2021-08-16
Publication date: 2022-03-08
Anticipated expiration: 2031-08-16

Abstract

The utility model discloses automatic assembly equipment of a flywheel component, which comprises a base station, wherein an indexing turntable is arranged at the upper end of the base station, a plurality of assembly positioning bases are uniformly arranged on the upper side of the indexing turntable along the edge, a flywheel body inner core feeding manipulator, a first steel ball feeding device, a flywheel body outer sleeve feeding manipulator, a gasket automatic feeding device, a second steel ball feeding device, various gasket automatic feeding devices, an upper cover feeding manipulator and an upper cover screwing device are sequentially arranged on the upper side of the base station along the indexing turntable, and the flywheel body inner core feeding manipulator, the flywheel body outer sleeve feeding manipulator and the upper cover feeding manipulator are respectively butted with a flywheel body inner core vibration blanking disc, a wheel body outer sleeve vibration blanking disc and an upper cover vibration blanking disc. The flywheel assembly production line is reasonable and compact in structure, integrates multiple processes of the flywheel assembly into one device, and can greatly improve the production efficiency and the qualification rate of the flywheel assembly.

Description

Automatic assembly equipment of flywheel assembly

Technical Field

The utility model relates to the field of production of flywheel components, in particular to automatic assembly equipment of a flywheel component.

Background

In the bicycle, the flywheel assembly is an important part and comprises a flywheel body and a flywheel arranged outside the flywheel body, wherein the function of the flywheel is similar to that of a bearing, but the structure of the flywheel is more complex than that of the bearing and the requirement is higher. The assembly process of present flywheel subassembly is numerous and diverse, needs a plurality of workman of a plurality of equipment to cooperate, and production efficiency is low, and the qualification rate of product is not high moreover, causes manufacturing cost to be high.

SUMMERY OF THE UTILITY MODEL

The utility model provides automatic assembly equipment of a flywheel assembly, which has a reasonable and compact structure, integrates a plurality of processes of the flywheel assembly into one piece of equipment, and can greatly improve the production efficiency and the qualification rate of the flywheel assembly.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an automatic assembly equipment of flywheel subassembly, includes the base station, the upper end of base station install the graduation carousel, graduation carousel upside evenly be provided with a plurality of positioning base along the edge, the upside of base station set gradually flywheel body inner core loading manipulator, first steel ball loading attachment, flywheel body overcoat loading manipulator, packing ring automatic feeding attachment, second steel ball loading attachment, multiple packing ring automatic feeding attachment, upper cover loading manipulator and upper cover screwing device along the graduation carousel, flywheel body inner core loading manipulator, flywheel body overcoat loading manipulator and upper cover loading manipulator dock flywheel body inner core vibration unloading dish, wheel body overcoat vibration unloading dish and upper cover vibration unloading dish respectively.

Preferably, a product falling slideway is arranged on one side of the upper cover screwing device.

Preferably, the first steel ball feeding device and the second steel ball feeding device both comprise a steel ball hopper and a magnetic suction manipulator located above the steel ball hopper, an upper ejection column is arranged in the middle of the steel ball hopper and driven by a lifting cylinder at the lower end of the steel ball hopper to lift, and a circle of steel ball positioning groove is formed in the upper end face of the upper ejection column around the circumference.

Preferably, the automatic gasket feeding device comprises a rotary table, the rotary table is driven by a rotary cylinder at the lower end of the rotary table to rotate, at least two first gasket sleeving connecting columns are vertically arranged at the upper end of the rotary table side by side, and a first vacuum chuck manipulator for sequentially moving gaskets on the first gasket sleeving connecting columns to the assembling and positioning base is arranged above the rotary table.

Preferably, the automatic multiple gasket feeding device comprises a base plate and a gantry beam arranged above the base plate, a second vacuum chuck manipulator is movably arranged on one side of the gantry beam, a plurality of sliding blocks are horizontally arranged on the upper end of the base plate side by side and driven by corresponding horizontal cylinders to translate, a second gasket sleeving connecting column is vertically arranged at the upper end of each sliding block, and gaskets with different sizes are sleeved on the second gasket sleeving connecting columns.

Preferably, the indexing turntable comprises an inner fixed disk and a rotary movable disk arranged outside the inner fixed disk, and the assembly positioning bases are all arranged on the rotary movable disk.

Preferably, vertical pressing devices are mounted at positions, located between the second steel ball feeding device and the various gasket automatic feeding devices, on the inner side fixing disc and positions, located between the upper cover feeding manipulator and the upper cover screwing device, of the inner side fixing disc, and each vertical pressing device comprises a lower pressing head and a lower pressing cylinder so as to press a product.

Compared with the prior art, the utility model has the beneficial effects that:

simple structure is compact, adopts the carousel structure, forms a endless flow, with material loading and installation process integrated to an equipment, can satisfy the automatic feeding and the automatic installation of all spare parts of flywheel subassembly, the installation is accurate and meet the requirements, can improve the production efficiency and the qualification rate of flywheel subassembly greatly.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a three-dimensional structure view of the steel ball loading device of the present invention;

FIG. 4 is a perspective view of the automatic gasket feeding device of the present invention;

fig. 5 is a top view structural view of the automatic gasket feeding apparatus of various embodiments of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-5, the utility model provides an automatic assembly device of a flywheel component, which comprises a base table 1, wherein an indexing turntable 2 is arranged at the upper end of the base table 1, a plurality of assembly positioning bases 11 are uniformly arranged on the upper side of the indexing turntable 2 along the edge, a flywheel body inner core feeding manipulator 5, a first steel ball feeding device 6, a flywheel body outer sleeve feeding manipulator 8, a gasket automatic feeding device 9, a second steel ball feeding device 10, a plurality of gasket automatic feeding devices 3, an upper cover feeding manipulator 12 and an upper cover screwing device 15 are sequentially arranged on the upper side of the base table 1 along the indexing turntable 2, the flywheel body inner core feeding manipulator 5, the flywheel body outer sleeve feeding manipulator 8 and the upper cover feeding manipulator 12 are respectively butted with a flywheel body inner core vibration blanking disc 4, a wheel body outer sleeve vibration blanking disc 7 and an upper cover vibration blanking disc 13, in this embodiment, the flywheel body inner core vibrating blanking tray 4, the wheel body outer sleeve vibrating blanking tray 7 and the upper cover vibrating blanking tray 13 can continuously supply materials to the flywheel body inner core feeding manipulator 5, the flywheel body outer sleeve feeding manipulator 8 and the upper cover feeding manipulator 12, so that the automation degree is high, and the feeding is accurate.

In this embodiment, the automatic assembly of the small and large-quantity parts can be realized through the first steel ball feeding device 6, the gasket automatic feeding device 9, the second steel ball feeding device 10 and the various gasket automatic feeding devices 3, so that the automatic assembly is very convenient, and the error rate is reduced.

In this embodiment, the indexing table 2 can be driven by the driving motor and the speed changing mechanism at the lower end thereof to rotate accurately, the indexing table 2 rotates intermittently, the fixed angle is rotated each time, and the assembly positioning base 11 is positioned at the position corresponding to various devices on the periphery of the indexing table 2 after each rotation, so that the assembly line operation is realized.

In this embodiment, as shown in fig. 2, a product falling slideway 14 is installed on one side of the upper cover screwing device 15, the falling slideway 14 is used for receiving a product conveyed out from the upper cover screwing device 15, stable and rapid blanking of the product is realized, a branched channel is arranged at the tail of the product falling slideway 14, switching of the branched channel can be realized through rotation of the rotating plate, and unqualified products and qualified products are separated for blanking.

In the embodiment, as shown in fig. 3, the first steel ball feeding device 6 and the second steel ball feeding device 10 each include a steel ball hopper 62 and a magnetic manipulator 61 located above the steel ball hopper 62, an upper ejection column 63 is arranged in the middle of the steel ball hopper 62, the upper ejection column 63 is driven by a lifting cylinder 64 at the lower end of the steel ball hopper 62 to lift, the upper end surface of the upper prop 63 is provided with a circle of steel ball positioning grooves 65 around the circumference, preferably, the lower part of the steel ball hopper 62 is shaped like a funnel, the steel ball hopper 62 is filled with steel balls, when the upper prop 63 is at the lower position, the upper prop 63 is buried by the steel ball, when the upper prop 63 rises, the steel ball is limited in the steel ball positioning groove 65 at the top of the upper prop 63, and is conveyed to the assembly positioning base 11 after being fully sucked by the magnetic suction mechanical hand 61 along with the upward lifting of the upper top column 63.

In this embodiment, as shown in fig. 4, the automatic gasket feeding device 9 includes a rotary table 92, the rotary table 92 is driven by a rotary cylinder 91 at the lower end of the rotary table 92 to rotate, at least two first gasket trap posts 93 are vertically arranged side by side at the upper end of the rotary table 92, a first vacuum chuck manipulator 94 that sequentially moves the gaskets on the first gasket trap posts 93 to the assembling and positioning base 11 is arranged above the rotary table 92, and the rotary cylinder 91 drives the rotary table 92 to rotate so as to adjust the positions of the first gasket trap posts 93, thereby switching the gaskets of different sizes.

Because the number of gaskets is large, the automatic gasket feeding device 3 also comprises a plurality of automatic gasket feeding devices 3, each automatic gasket feeding device 3 comprises a base plate 35 and a portal beam 32 arranged above the base plate 35, a second vacuum chuck mechanical arm 31 is movably arranged on one side of the portal beam 32, a plurality of sliding blocks 33 are horizontally arranged at the upper end of the base plate 35 side by side, the sliding blocks 33 are driven by corresponding horizontal air cylinders 36 to translate, a second gasket ring connecting column 34 is vertically arranged at the upper end of each sliding block 33, gaskets with different sizes are sleeved on the second gasket ring connecting column 34, the sliding blocks 33 can drive the second gasket ring connecting columns 34 to move, when a gasket with a certain size is needed, the second gasket ring connecting columns 34 corresponding to the size can be pushed out to move below the second vacuum chuck mechanical arms 31, so that the material can be conveniently taken, and the production rate is greatly improved, and is not prone to errors.

In this embodiment, as shown in fig. 1, the index dial 2 includes an inner fixed disk 21 and a rotating movable disk 22 disposed outside the inner fixed disk 21, the assembly positioning bases 11 are all mounted on the rotating movable disk 22, and the inner fixed disk 21 is stationary and can be used for mounting equipment.

Meanwhile, the vertical pressing devices 16 are installed at the positions between the second steel ball feeding device 10 and the various gasket automatic feeding devices 3 and the positions between the upper cover feeding manipulator 12 and the upper cover screwing device 15 on the inner side fixing disc 21, and each vertical pressing device 16 comprises a pressing head and a pressing cylinder so as to press a product.

While the utility model has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the various features of the embodiments disclosed herein may be used in any combination, provided that there is no structural conflict, and the combinations are not exhaustively described in this specification merely for the sake of brevity and conservation of resources. Therefore, it is intended that the utility model not be limited to the particular embodiments disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims

1. The utility model provides an automatic assembly equipment of flywheel subassembly, a serial communication port, includes base station (1), the upper end of base station (1) install graduation carousel (2), graduation carousel (2) upside evenly be provided with a plurality of positioning base (11) along the edge, the upside of base station (1) set gradually flywheel body inner core material loading manipulator (5), first steel ball loading attachment (6), flywheel body overcoat material loading manipulator (8), packing ring automatic feeding attachment (9), second steel ball loading attachment (10), multiple packing ring automatic feeding attachment (3), upper cover material loading manipulator (12) and upper cover screw up device (15) along graduation carousel (2), flywheel body inner core material loading manipulator (5), flywheel body overcoat material loading manipulator (8) and upper cover material loading manipulator (12) dock flywheel body inner core vibration unloading dish (4) respectively, The wheel body is sleeved with a vibration blanking plate (7) and an upper cover vibrates a blanking plate (13).

2. The automated assembly apparatus for flywheel assemblies of claim 1, wherein: one side of the upper cover screwing device (15) is provided with a product falling slideway (14).

3. The automated assembly apparatus for flywheel assemblies of claim 1, wherein: first steel ball loading attachment (6) and second steel ball loading attachment (10) all include steel ball hopper (62) and lie in magnetism of steel ball hopper (62) top and inhale manipulator (61), the middle part of steel ball hopper (62) be provided with fore-set (63), last fore-set (63) drive by lift cylinder (64) of steel ball hopper (62) lower extreme and go up and down, the up end of going up fore-set (63) be provided with round steel ball positioning groove (65) round the circumference.

4. The automated assembly apparatus for flywheel assemblies of claim 1, wherein: the automatic gasket feeding device (9) comprises a rotary table (92), the rotary table (92) is driven to rotate by a rotary cylinder (91) at the lower end of the rotary table, at least two first gasket sleeve connecting columns (93) are vertically arranged at the upper end of the rotary table (92) side by side, and a first vacuum sucker manipulator (94) which sequentially moves gaskets on the first gasket sleeve connecting columns (93) to an assembling and positioning base (11) is arranged above the rotary table (92).

5. The automated assembly apparatus for flywheel assemblies of claim 1, wherein: the automatic multiple gasket feeding device (3) comprises a base plate (35) and a gantry beam (32) arranged above the base plate (35), wherein a second vacuum chuck mechanical arm (31) is movably arranged on one side of the gantry beam (32), a plurality of sliding blocks (33) are horizontally arranged at the upper end of the base plate (35) side by side, the sliding blocks (33) are driven by corresponding horizontal cylinders (36) to translate, a second gasket sleeving connecting column (34) is vertically arranged at the upper end of each sliding block (33), and gaskets with different sizes are sleeved on the second gasket sleeving connecting column (34).

6. The automated assembly apparatus for flywheel assemblies of claim 1, wherein: the indexing turntable (2) comprises an inner side fixed disc (21) and a rotary movable disc (22) arranged on the outer side of the inner side fixed disc (21), and the assembly positioning base (11) is arranged on the rotary movable disc (22).

7. The automated assembly apparatus for flywheel assemblies of claim 6, wherein: the inner side fixed disc (21) on be located the position between second steel ball loading attachment (10) and multiple packing ring automatic feeding device (3) and the position between upper cover material loading manipulator (12) and the upper cover screwing device (15) all install vertical closing device (16), vertical closing device (16) including pressure head and air cylinder down to compress tightly the product.