CN215964933U - Intelligent screening device for intelligent manufacturing - Google Patents
Intelligent screening device for intelligent manufacturing Download PDFInfo
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- CN215964933U CN215964933U CN202122701425.3U CN202122701425U CN215964933U CN 215964933 U CN215964933 U CN 215964933U CN 202122701425 U CN202122701425 U CN 202122701425U CN 215964933 U CN215964933 U CN 215964933U
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Abstract
The utility model discloses an intelligent screening device for intelligent manufacturing, which is characterized in that when the intelligent screening device for intelligent manufacturing is used, products are poured into a vibrating disc, the vibrating disc conveys the products to a belt conveyor through vibration, scattered products are collected by inclined guide rods, the products are arranged one by one on the belt conveyor and conveyed forward, then the products are conveyed to the coverage range of an industrial CCD camera under the guidance of straight guide rods on two sides, the industrial CCD camera comprehensively detects the products by utilizing the visual function of the industrial CCD camera, after the measurement is finished, information is guided into a computer through a PLC controller and is compared with qualified product information set in the computer, whether the products are qualified is judged by the computer, when the computer outputs a disqualification command to the PLC controller, the PLC controller immediately controls a cylinder to start, the cylinder pushes a push plate to push non-standard products to the other side, the non-standard products are led out through a disqualified product guide plate, the qualified products are continuously conveyed and are exported from the qualified product export disc.
Description
Technical Field
The utility model relates to the technical field of intelligent manufacturing, in particular to an intelligent screening device for intelligent manufacturing.
Background
The intelligent manufacturing is a general name of an advanced manufacturing process, system and mode which has functions of information depth self-perception, intelligent optimization self-decision, accurate control self-execution and the like through various links of manufacturing activities such as design, production, management, service and the like based on a new generation of information technology.
However, the existing screening device for intelligent manufacturing is automatic, the intelligent degree is low, some products still adopt a manual screening mode, and other devices adopting an industrial camera to screen the products still need to manually separate qualified products from unqualified products after screening is finished.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent screening device for intelligent manufacturing, which aims to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme:
an intelligent screening device for intelligent manufacturing comprises a belt conveyor, a vibrating disk, an industrial CCD camera, a cylinder and a push plate, a frame is arranged on one side of the input head end of the belt conveyor, a vibrating disc is arranged on the frame, the outlet of the vibrating disk is positioned right above the belt conveyor, the bottom of the frame is provided with an operating platform, the operating table is provided with a computer, the belt conveyor is provided with a fixed plate, the fixed plate is provided with an industrial CCD camera, the bottom of the fixed plate is provided with an air cylinder, the piston end of the air cylinder is provided with a push plate, the position of the belt conveyor opposite to the push plate is provided with a notch, and the outside of the notch is provided with an unqualified product leading-out disc, the conveying tail end of the belt conveyor is provided with a qualified product leading-out disc, and the upper part of the belt conveyor is provided with an inclined guide rod and a straight guide rod.
As a further scheme of the utility model: the inclined guide rod is arranged at a position, close to the conveying head end, on the upper portion of the belt conveyor, the straight guide rod is arranged at the middle section of the upper portion of the belt conveyor and close to the conveying tail end, and the inclined guide rod and the straight guide rod are arranged in a pairwise symmetry mode.
As a still further scheme of the utility model: adjusting rods are welded in the middle of the inclined guide rod and the middle of the straight guide rod, and the adjusting rods are connected with locking assemblies which are embedded and installed on machine plates on two sides of the belt conveyor.
As a still further scheme of the utility model: the locking assembly comprises a sleeve and a locking rod, the sleeve is installed on machine plates on two sides of the belt conveyor in an embedded mode, the middle of the sleeve is movably inserted with the adjusting rod, the upper end of the sleeve is provided with a threaded hole, the threaded hole is communicated with an insertion hole in the middle of the sleeve, and the locking rod is installed in the threaded hole in a threaded mode.
As a still further scheme of the utility model: the belt conveyor comprises a conveyor frame, conveying rollers and a belt, the conveying rollers are installed at two ends of the conveyor frame, the belt is installed on the conveying rollers, a conveying motor is installed outside the conveyor frame, and a rotating shaft of the conveying motor is in transmission connection with a roller shaft of the conveying rollers through a shaft coupling.
As a still further scheme of the utility model: the belt conveyor is characterized in that a PLC (programmable logic controller) is installed on one side of the belt conveyor and is electrically connected with a computer, an industrial CCD (charge coupled device) camera, an air cylinder and a conveying motor respectively through wires.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, by arranging the vibrating disk, the industrial CCD camera, the air cylinder and the unqualified product leading-out disk, the vibrating disk can be used for sequentially conveying products to the belt conveyor, and the industrial CCD camera performs vision on the products on the belt conveyor, such as: the automatic screen-screening machine has the advantages that the size deviation, burrs and cracks in the holes, characters and foreign matters exist, after measurement is finished, information is guided into a computer through a PLC controller, the information is compared with qualified product information set in the computer, whether the information is qualified or not is judged by the computer, after the information is unqualified, the PLC controller controls the cylinder to be started immediately, the cylinder pushes the push plate to push an unqualified product to the other side, the unqualified product is led out through an unqualified product leading-out disc, the qualified product is conveyed continuously and is led out from a qualified product leading-out disc, manual operation and screening are not needed in the whole process, time and labor are saved, the problems of screen leakage and screen mistake screen can be effectively reduced, the screening accuracy and precision are improved, and the product delivery speed is improved.
2. According to the belt conveyor, the inclined guide rod and the straight guide rod are arranged on the belt conveyor, the inclined guide rod can tighten products falling onto the belt conveyor, so that the products are gradually conveyed on the belt, and the straight guide rod can limit the conveying direction of the products, so that the products can always move forward along the normal direction.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent screening apparatus for intelligent manufacturing.
Fig. 2 is a schematic structural view of the locking assembly in fig. 1 of the intelligent screening apparatus for intelligent manufacturing.
Fig. 3 is a schematic structural view of the belt conveyor in fig. 1 of the intelligent screening apparatus for intelligent manufacturing.
1. A belt conveyor; 101. a conveyor frame; 102. a conveying roller; 103. a belt; 2. a frame; 3. a vibrating pan; 4. an operation table; 5. a computer; 6. a fixing plate; 7. an industrial CCD camera; 8. leading out the unqualified product from a disc; 9. a cylinder; 10. pushing the plate; 11. an inclined guide rod; 12. a straight guide rod; 13. adjusting a rod; 14. a locking assembly; 1401. a sleeve; 1402. a threaded hole; 1403. a locking lever; 15. qualified products are led out of the disc; 16. a PLC controller; 17. a conveying motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, in the embodiment of the present invention, an intelligent screening apparatus for intelligent manufacturing includes a belt conveyor 1, a vibration plate 3, an industrial CCD camera 7, an air cylinder 9, and a push plate 10, a frame 2 is disposed on one side of an input head end of the belt conveyor 1, the vibration plate 3 is mounted on the frame 2, an outlet of the vibration plate 3 is located right above the belt conveyor 1, an operation table 4 is disposed at a bottom of the frame 2, a computer 5 is disposed on the operation table 4, a fixing plate 6 is mounted on the belt conveyor 1, the industrial CCD camera 7 is mounted on the fixing plate 6, the industrial CCD camera 7 is of a type XC-ST30, the air cylinder 9 is mounted at a bottom of the fixing plate 6, the push plate 10 is mounted at a piston end of the air cylinder 9, a notch is formed in a position of the belt conveyor 1 opposite to the push plate 10, and the notch is convenient for the push plate 10 to push out an unqualified product from the belt conveyor 1, and the outside of the notch is provided with an unqualified product lead-out disk 8, the conveying tail end of the belt conveyor 1 is provided with a qualified product lead-out disk 15, and the upper part of the belt conveyor 1 is provided with an inclined guide rod 11 and a straight guide rod 12.
Adjusting rods 13 are welded in the middle of the inclined guide rod 11 and the middle of the straight guide rod 12, and the adjusting rods 13 are connected with locking assemblies 14 which are embedded on machine plates on two sides of the belt conveyor 1.
The locking assembly 14 comprises a sleeve 1401 and a locking rod 1403, the sleeve 1401 is embedded and installed on machine plates on two sides of the belt conveyor 1, the adjusting rod 13 is movably inserted in the middle of the sleeve 1401, a threaded hole 1402 is formed in the upper end of the sleeve 1401, the threaded hole 1402 is communicated with an insertion hole in the middle of the sleeve 1401, the locking rod 1403 is installed in the threaded hole 1402, and the locking rod 1403 is matched with the threaded hole 1402 in a threaded mode to clamp the adjusting rod 13 tightly.
The belt conveyor 1 comprises a conveyor frame 101, conveyor rollers 102 and a belt 103, wherein the conveyor rollers 102 are installed at two ends of the conveyor frame 101, the belt 103 is installed on the conveyor rollers 102, a conveyor motor 17 is installed outside the conveyor frame 101, and a rotating shaft of the conveyor motor 17 is in transmission connection with a roller shaft of the conveyor rollers 102 through a coupling.
The PLC controller 16 is installed on one side of the belt conveyor 1, the model number of the PLC controller 16 is S7-200, and the PLC controller 16 is electrically connected with the computer 5, the industrial CCD camera 7, the air cylinder 9 and the conveying motor 17 through conducting wires respectively.
The working principle of the utility model is as follows:
during the use, pour the product into vibration dish 3, vibration dish 3 carries the product to band conveyer 1 through the vibration on, then gathers by oblique guide arm 11 to scattered product for the product is arranged one by one on band conveyer 1 and is carried forward, then carries under the guide of the straight guide arm 12 in both sides to the coverage of industry CCD camera 7, and industry CCD camera 7 utilizes its visual function to carry out comprehensive detection to the product, if: the size deviation, burrs, cracks, characters, foreign matters and the like in the holes are detected, after the measurement is finished, the information is guided into the computer 5 through the PLC 16, the information is compared with the information of qualified products set in the computer 5, whether the information is qualified or not is judged by the computer 5, after the computer 5 outputs an unqualified command to the PLC 16, the PLC 16 immediately controls the air cylinder 9 to start, the air cylinder 9 pushes the push plate 10 to push the unqualified products to the other side, the unqualified products are guided out through the unqualified product guide-out disc 8, the qualified products are continuously conveyed and are guided out from the qualified product guide-out disc 15, and the screening is finished.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.
Claims (6)
1. The utility model provides an intelligence screening device for intelligent manufacturing, includes band conveyer (1), vibration dish (3), industry CCD camera (7), cylinder (9) and push pedal (10), its characterized in that: the automatic feeding device is characterized in that a rack (2) is arranged on one side of an input head end of the belt conveyor (1), a vibration disc (3) is installed on the rack (2), an outlet of the vibration disc (3) is located right above the belt conveyor (1), an operation table (4) is arranged at the bottom of the rack (2), a computer (5) is arranged on the operation table (4), a fixed plate (6) is installed on the belt conveyor (1), an industrial CCD camera (7) is installed on the fixed plate (6), an air cylinder (9) is installed at the bottom of the fixed plate (6), a push plate (10) is installed at a piston end of the air cylinder (9), a notch is formed in a position, opposite to the push plate (10), of the belt conveyor (1), an unqualified product guide disc (8) is installed outside the notch, and a qualified product guide disc (15) is installed at the conveying end of the belt conveyor (1), an inclined guide rod (11) and a straight guide rod (12) are arranged at the upper part of the belt conveyor (1).
2. The intelligent screening apparatus for intelligent manufacturing according to claim 1, wherein: oblique guide arm (11) set up the position that is close to the transport head end on the upper portion of band conveyer (1), straight guide arm (12) set up in band conveyer (1) upper portion interlude and be close to the position of carrying the end, oblique guide arm (11) and straight guide arm (12) equal two bisymmetry settings.
3. The intelligent screening apparatus for intelligent manufacturing according to claim 1, wherein: adjusting rods (13) are welded in the middle of the inclined guide rod (11) and the middle of the straight guide rod (12), and the adjusting rods (13) are connected with locking assemblies (14) which are embedded and installed on machine plates on two sides of the belt conveyor (1).
4. The intelligent screening apparatus for intelligent manufacturing of claim 3, wherein: the locking assembly (14) comprises a sleeve (1401) and a locking rod (1403), the sleeve (1401) is installed on machine plates on two sides of the belt conveyor (1) in an embedded mode, an adjusting rod (13) is movably inserted in the middle of the sleeve (1401), a threaded hole (1402) is formed in the upper end of the sleeve (1401), the threaded hole (1402) is communicated with an insertion hole in the middle of the sleeve (1401), and the locking rod (1403) is installed in the threaded hole (1402) in a threaded mode.
5. The intelligent screening apparatus for intelligent manufacturing according to claim 1, wherein: band conveyer (1) is including conveyer frame (101), conveying roller (102) and belt (103), conveying roller (102) are installed at conveyer frame (101) both ends, install belt (103) on conveying roller (102), conveyer frame (101) externally mounted has conveying motor (17), the pivot of conveying motor (17) passes through the shaft coupling transmission with the roller of conveying roller (102) and is connected.
6. The intelligent screening apparatus for intelligent manufacturing according to claim 1, wherein: the belt conveyor is characterized in that a PLC (programmable logic controller) 16 is installed on one side of the belt conveyor 1, and the PLC 16 is electrically connected with the computer 5, the industrial CCD camera 7, the air cylinder 9 and the conveying motor 17 through wires respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122701425.3U CN215964933U (en) | 2021-11-06 | 2021-11-06 | Intelligent screening device for intelligent manufacturing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122701425.3U CN215964933U (en) | 2021-11-06 | 2021-11-06 | Intelligent screening device for intelligent manufacturing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215964933U true CN215964933U (en) | 2022-03-08 |
Family
ID=80510562
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122701425.3U Active CN215964933U (en) | 2021-11-06 | 2021-11-06 | Intelligent screening device for intelligent manufacturing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215964933U (en) |
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2021
- 2021-11-06 CN CN202122701425.3U patent/CN215964933U/en active Active
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Effective date of registration: 20221129 Address after: Room 1103, No. 79, Sanhao Street, Heping District, Shenyang, 110000 Liaoning Patentee after: Duoweiyu Technology (Liaoning) Co.,Ltd. Address before: 110000 9-1 Qishan East Road, Huanggu District, Shenyang City, Liaoning Province Patentee before: Shenyang like Intelligent Technology Co.,Ltd. |