CN215919497U

CN215919497U - Be applied to single cantilever weldment work station of waterproofing membrane production facility manufacturing

Info

Publication number: CN215919497U
Application number: CN202122299088.XU
Authority: CN
Inventors: 徐媛; 赵继永
Original assignee: Changzhou Benefit Waterproof Equipment Co ltd
Current assignee: Changzhou Benefit Waterproof Equipment Co ltd
Priority date: 2021-09-18
Filing date: 2021-09-18
Publication date: 2022-03-01
Anticipated expiration: 2031-09-18

Abstract

The utility model discloses a single-cantilever welding workstation applied to manufacturing of waterproof coiled material production equipment, which comprises a bearing mechanism and a welding mechanism, wherein the bearing mechanism comprises a base, a bearing plate and a driving assembly, the bearing plate and the driving assembly are rotatably arranged on the base, a plurality of balls are arranged between the base and the bearing plate in a rolling manner, the welding mechanism comprises a bottom plate, an air cylinder, a connecting block, a supporting column, a cantilever and a welding gun, the bottom plate is connected with the side wall of the base, the air cylinder is slidably arranged on the bottom plate in a direction close to or far away from the bearing mechanism, the connecting block is connected with the air cylinder, the supporting column is connected onto the connecting block, one end of the cantilever is hinged with the supporting column, the other end of the cantilever is connected with the welding gun, a fixed pulley is arranged at the top of the supporting column, a take-up pulley is rotatably arranged on the connecting block, a lifting rope is wound on the take-up pulley, and one end of the lifting rope is fixedly connected with the cantilever after passing through the fixed pulley. The welding workstation has the advantages of high automation degree, reduced labor intensity, high welding efficiency and quality and convenient popularization and use.

Description

Be applied to single cantilever weldment work station of waterproofing membrane production facility manufacturing

Technical Field

The utility model relates to the technical field of waterproof coiled material production equipment manufacturing, in particular to a single-cantilever welding workstation applied to waterproof coiled material production equipment manufacturing.

Background

The production process of the waterproof coiled material is that asphalt is heated and melted by a heat-conducting oil furnace, mixed and modified by rubber powder, waste engine oil, resin and talcum powder, then input into a production line, a base is added for molding, PE films or rock particles are compounded on the front and back surfaces of the asphalt modified waterproof material, the material is cooled after base adding molding, and the asphalt modified waterproof material is automatically adjusted by tension, dragged and conveyed to a felt rolling machine to be rolled into a finished material.

In the forming process of the waterproof coiled material, various adopted production devices need a welding process during manufacturing, the traditional welding process is mostly manual welding, a large amount of manpower needs to be consumed, the labor cost is increased, the welding efficiency is not high, and the welding quality is poor.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is as follows: in order to overcome the defects in the prior art, the single-cantilever welding workstation which has high welding efficiency and reduces the labor intensity and is applied to the manufacture of waterproof coiled material production equipment is provided.

The technical scheme adopted by the utility model for solving the technical problems is as follows: a single cantilever welding workstation applied to manufacture of waterproof coiled material production equipment comprises a bearing mechanism and a welding mechanism, wherein the bearing mechanism comprises a base, a bearing plate and a driving component, the bearing plate is rotatably arranged on the upper end surface of the base, the driving component drives the bearing plate to rotate, a plurality of balls are arranged between the base and the bearing plate in a rolling manner, the welding mechanism comprises a bottom plate, an air cylinder, a connecting block, a supporting column, a cantilever and a welding gun, the bottom plate is connected with the side wall of the base, the air cylinder is slidably arranged on the bottom plate along the direction close to or far away from the bearing mechanism, the connecting block is fixedly connected with the extending end of the air cylinder, the supporting column is vertically connected onto the connecting block, one end of the cantilever is hinged with the supporting column, the other end of the cantilever is connected with the welding gun, a fixed pulley is arranged at the top of the supporting column, the side wall of the connecting block is rotatably provided with a take-up pulley, a lifting rope is wound on the take-up pulley, and one end of the lifting rope is fixedly connected with the cantilever after bypassing the fixed pulley.

Further, an avoiding groove is formed in the supporting column, a fixed pin shaft is fixedly connected between the two side walls opposite to the avoiding groove, one end of the cantilever penetrates through the avoiding groove, and the cantilever is rotatably sleeved on the fixed pin shaft.

Further, the support column is connected be close to on the connecting block the one end of bearing the mechanism, the connecting block is kept away from the one end of support column is installed and is received the line motor, the take-up pulley is connected on receiving the output shaft of line motor.

Furthermore, a plurality of embedding grooves are formed in the upper end face of the base, and each embedding groove is movably embedded with one ball.

Further, the bearing plate is of a disc-shaped structure, a fixing column is fixedly connected to the upper end face of the base, the upper end of the fixing column is rotatably connected with the center of the bearing plate, the driving assembly comprises a driving motor and a gear, the driving motor is installed on the side wall of the base, the gear is connected to an output shaft of the driving motor, and the gear is meshed with an outer gear ring, which is sleeved on the outer peripheral face of the bearing plate, of the fixing sleeve.

Further, the outer diameter of the gear is smaller than the outer diameter of the outer ring gear.

Furthermore, a sliding groove is formed in the upper end face of the bottom plate along the radial direction of the bearing plate, a sliding block is arranged in the sliding groove in a sliding mode, the cylinder body end of the air cylinder is fixedly connected with the sliding block, a screw rod is rotatably mounted on the side wall of the bottom plate, and one end of the screw rod extends into the sliding groove and is in threaded connection with the sliding block.

Further, a bearing is installed between the fixing column and the bearing plate.

The utility model has the beneficial effects that: according to the single-cantilever welding workstation applied to manufacturing of waterproof coiled material production equipment, the angle of the waterproof coiled material production equipment can be adjusted through the bearing mechanism, the position, the height and the angle of a welding gun can be adjusted through the welding mechanism, the automation degree is high, the labor intensity is reduced, the labor cost is saved, the welding efficiency and the welding quality are improved, and the single-cantilever welding workstation is convenient to popularize and use.

Drawings

The utility model is further illustrated by the following figures and examples.

Fig. 1 is a schematic structural view of a single cantilever welding station applied to manufacturing of waterproofing membrane production equipment according to the present invention.

In the figure: 10. the device comprises a bearing mechanism, 11, a base, 111, a clamping groove, 112, a fixed column, 12, a bearing plate, 13, a driving component, 131, a driving motor, 132, a gear, 133, an outer gear ring, 134, a mounting rack, 14, a ball, 20, a welding mechanism, 21, a bottom plate, 211, a sliding groove, 212, a sliding block, 213, a screw rod, 22, an air cylinder, 23, a connecting block, 24, a supporting column, 241, an avoiding groove, 242, a fixed pin shaft, 25, a cantilever, 26, a welding gun, 27, a fixed pulley, 28, a take-up pulley, 29, a lifting rope, 100 and waterproof coiled material production equipment.

Detailed Description

The present invention will now be described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, and merely illustrates the basic structure of the present invention in a schematic manner, and therefore it shows only the constitution related to the present invention.

Referring to fig. 1, the present invention provides a single cantilever welding workstation applied to manufacturing of a waterproof roll production device, for welding a waterproof roll production device 100, the single cantilever welding workstation applied to manufacturing of the waterproof roll production device includes a bearing mechanism 10 and a welding mechanism 20, the bearing mechanism 10 includes a base 11, a bearing plate 12 rotatably disposed on an upper end surface of the base 11, and a driving assembly 13 for driving the bearing plate 12 to rotate, a plurality of balls 14 are rollably mounted between the base 11 and the bearing plate 12, the welding mechanism 20 includes a bottom plate 21, a cylinder 22, a connecting block 23, a supporting column 24, a cantilever 25, and a welding gun 26, the bottom plate 21 is connected to a side wall of the base 11, the cylinder 22 is slidably disposed on the bottom plate 21 in a direction close to or far from the bearing mechanism 10, the connecting block 23 is fixedly connected to an extending end of the cylinder 22, the supporting column 24 is vertically connected to the connecting block 23, one end of the cantilever 25 is hinged to the supporting column 24, the other end of the cantilever 25 is connected with the welding gun 26, the top of the supporting column 24 is provided with a fixed pulley 27, the side wall of the connecting block 23 is rotatably provided with a take-up pulley 28, the take-up pulley 28 is wound with a lifting rope 29, and one end of the lifting rope 29 is fixedly connected with the cantilever 25 after bypassing the fixed pulley 27.

According to the single-cantilever welding workstation applied to manufacturing of waterproof coiled material production equipment, during work, the waterproof coiled material production equipment 100 to be welded is placed on the bearing plate 12, then the bearing plate 12 is driven to rotate under the action of the driving assembly 13, so that the position to be welded on the waterproof coiled material production equipment 100 is turned to one side close to the welding mechanism 20, and when the bearing plate 12 rotates, the ball 14 can be driven to roll, so that the friction force between the bearing plate 12 and the base 11 is reduced, and the waterproof coiled material production equipment 100 can be guaranteed to rotate smoothly. Then, move cylinder 22 towards the direction that is close to waterproofing membrane production facility 100 to move welder 26 to suitable height through starting cylinder 22, simultaneously, corotation or reversal take-up pulley 28 is taken up or is unwrapped wire to lifting rope 29, and then promotes welder 26 or makes welder 26 descend under the effect of gravity, and then realizes the adjustment to welder 26 angle, so, alright adjust welder 26 to suitable position, in order to guarantee accurate welding.

Specifically, a dodging groove 241 is formed in the position, close to the upper end, of the supporting column 24, a fixed pin shaft 242 is fixedly connected between two opposite side walls of the dodging groove 241, one end of the cantilever 25 penetrates through the dodging groove 241, and the cantilever 25 is rotatably sleeved on the fixed pin shaft 242. In this way, when the lifting rope 29 is retracted or released by the take-up pulley 28, one end of the cantilever 25 can rotate around the fixed pin 242 in the escape slot 241, so as to realize the hinged relationship between the support column 24 and the cantilever 25. Further, opposite side walls of the cantilever 25 and the escape groove 241 are attached, so that the cantilever 25 does not move in the axial direction of the fixed pin 242.

In this embodiment, the supporting column 24 is connected to one end of the connecting block 23 close to the carrying mechanism 10, a wire take-up motor (not shown) is installed at one end of the connecting block 23 far away from the supporting column 24, and the wire take-up pulley 28 is connected to an output shaft of the wire take-up motor. Further, the wire take-up motor is a forward and reverse rotation motor, so that the wire take-up wheel 28 can be controlled to rotate forward or reversely to achieve the wire take-up and wire release functions.

In one embodiment, the lift cords 29 are made of stainless steel to provide strength while providing good corrosion resistance and thus increased durability.

In addition, in the present embodiment, a plurality of engaging grooves 111 are formed on the upper end surface of the base 11, and each of the engaging grooves 111 is movably engaged with one of the balls 14.

In this embodiment, the bearing plate 12 is a disc-shaped structure, the fixing column 112 is fixedly connected to the upper end surface of the base 11, the upper end of the fixing column 112 is rotatably connected to the center of the bearing plate 12, the driving assembly 13 includes a driving motor 131 and a gear 132, the driving motor 131 is installed on the side wall of the base 11, the gear 132 is connected to the output shaft of the driving motor 131, and the gear 132 and the outer gear ring 133 which is fixedly sleeved on the outer peripheral surface of the bearing plate 12 are engaged with each other. During the use, starter motor 131 drives gear 132 and rotates and then drives loading board 12 to rotate under the meshing effect with outer ring gear 133 to realize the rotation function to waterproofing membrane production facility 100. In addition, in order to further improve the rotation smoothness of the loading plate 12, a bearing (not shown) is installed between the fixing post 112 and the loading plate 12.

In this embodiment, the outer diameter of the gear 132 is smaller than the outer diameter of the outer ring gear 133, so that the function of rotation at a reduced speed is realized, and the waterproofing membrane production apparatus 100 mounted on the bearing plate 12 can be ensured to rotate stably.

In other embodiments, which are not shown, the bearing plate 12 can also rotate in a manner of gear-rack engagement, specifically, the driving assembly 13 includes a telescopic cylinder connected to the base 11 and a rack disposed at an extending end of the telescopic cylinder, the rack is engaged with an outer gear ring 133 sleeved on the outer peripheral surface of the bearing plate 12, and when in use, the telescopic cylinder drives the rack to move and then drives the outer gear ring 133 to rotate, which can also realize the rotation of the bearing plate 12. In this embodiment, the specific structure of the driving assembly 13 is not limited, and it only needs to satisfy that the driving assembly 13 drives the supporting plate 12 to rotate relative to the base 11.

In this embodiment, a sliding groove 211 is formed in the upper end surface of the bottom plate 21 along the radial direction of the bearing plate 12, a sliding block 212 is slidably disposed in the sliding groove 211, the cylinder end of the cylinder 22 is fixedly connected to the sliding block 212, a lead screw 213 is rotatably mounted on the side wall of the bottom plate 21, and one end of the lead screw 213 extends into the sliding groove 211 and is in threaded connection with the sliding block 212. When the carrying mechanism is used, the screw rod 213 is rotated to drive the sliding block 212 to move, so as to drive the carrying plate 12 to approach or leave the carrying mechanism 10 along the extending direction of the sliding groove 211. It is understood that the lead screw 213 can be manually moved by a human or can be driven to rotate by a lead screw motor, which is not limited herein.

According to the single-cantilever welding workstation applied to manufacturing of waterproof coiled material production equipment, the angle of the waterproof coiled material production equipment 100 can be adjusted through the bearing mechanism 10, the position, the height and the angle of the welding gun 26 can be adjusted through the welding mechanism 20, the automation degree is high, the labor intensity is reduced, the labor cost is saved, the welding efficiency and the welding quality are improved, and the single-cantilever welding workstation is convenient to popularize and use.

In light of the foregoing description of preferred embodiments in accordance with the utility model, it is to be understood that numerous changes and modifications may be made by those skilled in the art without departing from the scope of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. The utility model provides a be applied to single cantilever weldment work station that waterproofing membrane production facility was made which characterized in that: the welding device comprises a bearing mechanism and a welding mechanism, wherein the bearing mechanism comprises a base, a bearing plate and a driving assembly, the bearing plate is rotatably arranged on the upper end surface of the base, the driving assembly is used for driving the bearing plate to rotate, a plurality of balls are rotatably arranged between the base and the bearing plate, the welding mechanism comprises a bottom plate, an air cylinder, a connecting block, a supporting column, a cantilever and a welding gun, the bottom plate is connected with the side wall of the base, the air cylinder is slidably arranged on the bottom plate along the direction close to or far away from the bearing mechanism, the connecting block is fixedly connected with the extending end of the air cylinder, the supporting column is vertically connected onto the connecting block, one end of the cantilever is hinged with the supporting column, the other end of the cantilever is connected with the welding gun, a fixed pulley is arranged at the top of the supporting column, a take-up pulley is rotatably arranged on the side wall of the connecting block, and a lifting rope is wound on the take-up pulley, one end of the lifting rope is fixedly connected with the cantilever after bypassing the fixed pulley.

2. The single cantilever welding station applied to the manufacture of waterproof roll production equipment according to claim 1, wherein: offer on the support column and dodge the groove, dodge fixedly connected with fixed pin axle between two lateral walls that the groove is relative, the one end of cantilever runs through dodge the groove, just the cantilever rotationally overlaps and establishes on the fixed pin axle.

3. The single cantilever welding station applied to the manufacture of waterproofing membrane production equipment according to claim 2, wherein: the support column is connected be close to on the connecting block bear the one end of mechanism, the connecting block is kept away from the one end of support column is installed and is received the line motor, the take-up pulley is connected on receiving the output shaft of line motor.

4. The single cantilever welding station applied to the manufacture of waterproof roll production equipment according to claim 1, wherein: the ball bearing is characterized in that a plurality of clamping grooves are formed in the upper end face of the base, and one ball bearing is movably clamped in each clamping groove.

5. The single cantilever welding station applied to the manufacture of waterproof roll production equipment according to claim 4, wherein: the bearing plate is of a disc-shaped structure, a fixing column is fixedly connected to the upper end face of the base, the upper end of the fixing column is rotatably connected with the center of the bearing plate, the driving assembly comprises a driving motor and a gear, the driving motor is installed on the side wall of the base, the gear is connected to an output shaft of the driving motor, and the gear and the fixing sleeve are meshed with each other through an outer gear ring which is sleeved on the outer peripheral face of the bearing plate.

6. The single cantilever welding station applied to the manufacture of waterproof roll production equipment according to claim 5, wherein: the outer diameter of the gear is smaller than that of the outer gear ring.

7. The single cantilever welding station applied to the manufacture of waterproof roll production equipment according to claim 5, wherein: the upper end face of the bottom plate is provided with a sliding groove along the radial direction of the bearing plate, a sliding block is arranged in the sliding groove in a sliding mode, the cylinder body end of the cylinder is fixedly connected with the sliding block, the side wall of the bottom plate is rotatably provided with a lead screw, and one end of the lead screw extends into the sliding groove and is in threaded connection with the sliding block.

8. The single cantilever welding station applied to the manufacture of waterproof roll production equipment according to claim 5, wherein: and a bearing is arranged between the fixing column and the bearing plate.