CN115420617A - Detection device for refractory material production line - Google Patents
Detection device for refractory material production line Download PDFInfo
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- CN115420617A CN115420617A CN202211135475.2A CN202211135475A CN115420617A CN 115420617 A CN115420617 A CN 115420617A CN 202211135475 A CN202211135475 A CN 202211135475A CN 115420617 A CN115420617 A CN 115420617A
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- fixedly installed
- motor
- detection device
- production line
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/16—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces applied through gearing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/06—Special adaptations of indicating or recording means
Abstract
The invention relates to the technical field of refractory material detection, in particular to a detection device for a refractory material production line, which comprises a supporting table, wherein an installation frame is fixedly installed at one end of the top of the supporting table, a compression-resistant detection mechanism is installed on the installation frame, a positioning mechanism is installed at the top of the supporting table to position and fix a refractory material, the positioning mechanism is positioned below the compression-resistant detection mechanism, and a control box is fixedly installed on the outer side of the installation frame. The hollow shaft can drive the turntable to realize intermittent rotation, so that the automatic switching of the refractory materials can be realized, and the detection efficiency of the refractory materials is greatly improved.
Description
Technical Field
The invention relates to the technical field of detection devices for refractory material production lines, in particular to a detection device for a refractory material production line.
Background
The refractory material is applied to various fields of national economy such as steel, nonferrous metals, glass, cement, ceramics, petrifaction, machinery, boilers, light industry, electric power, military industry and the like, is an essential basic material for ensuring the production operation and the technical development of the industries, and plays an irreplaceable important role in the development of high-temperature industrial production; after the refractory material is produced and molded, the molded refractory material is required to be subjected to anti-bending detection, the qualification rate of the product is further judged by testing the anti-bending strength of the refractory material, and the quality of the product is effectively ensured, the refractory material is pressed by using a tool manually on the traditional refractory material production line, however, the pressure value of the refractory material judged manually is not accurate, the product is not qualified or not can not be judged according to the correct pressure value, the judgment of the qualification rate of the product is influenced, time and labor are wasted, and the working efficiency is low;
in contrast, chinese patent publication No. CN202122298994.8 discloses "a detection apparatus for a refractory material production line, comprising a support table, a material changing mechanism, a positioning mechanism, and a top pressing mechanism, wherein the material changing mechanism includes a motor and a transposition table, the transposition table is rotatably disposed at the upper portion of the support table, a rotating shaft of the transposition table is in transmission connection with the motor located below the support table, a central column is fixed in the middle of the upper portion of the transposition table, a universal pulley is disposed at the bottom of the transposition table along the circumferential direction, and the universal pulley slides circumferentially on the surface of the support table; the positioning mechanism comprises clamping seats and telescopic pieces, the clamping seats are uniformly distributed on the periphery of the transposition table along the circumference, each clamping seat comprises a fixed seat fixed with the transposition table and a distance adjusting seat sliding on the surface of the transposition table, and the telescopic pieces are fixed between the rear side of each distance adjusting seat and the central column;
according to the patent, the output shaft of the air cylinder controls the jacking head to apply pressure to the refractory material, the pressure sensor is stressed, and when the jacking head outputs a set pressure value, the pressure sensor can transmit jacking pressure information to a controller in the control box; however, after the last refractory material is detected, the next refractory material cannot be automatically replaced, a manual operation motor is required for replacement, and the refractory material cannot be automatically replaced, so that the overall working efficiency is affected.
Disclosure of Invention
The invention aims to solve the defect that automatic replacement of refractory materials cannot be realized in the prior art, and provides a detection device for a refractory material production line.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a detection apparatus for be used for refractory material production line, includes a supporting bench, the one end fixed mounting at brace table top has the mounting bracket, install resistance to compression detection mechanism on the mounting bracket, brace table top is installed positioning mechanism, fixes a position to refractory material, positioning mechanism is located resistance to compression detection mechanism's below, the outside fixed mounting of mounting bracket has the control box.
Preferably, the compression-resistant detection mechanism comprises a first internal thread cylinder, a screw rod, a pressure sensor, an extrusion block and a limiting block; the utility model discloses a pressure sensor, including a lead screw, a first internal thread section of thick bamboo, a lead screw, a pressure sensor and a control box signal connection, first internal thread section of thick bamboo rotates and installs at the top of mounting bracket, the lead screw run through the roof of a first internal thread section of thick bamboo and mounting bracket, and with a first internal thread section of thick bamboo threaded connection, pressure sensor fixed mounting is in the bottom of lead screw, the fixed mounting of recipient is in pressure sensor's bottom, stopper fixed mounting is at the top of lead screw, pressure sensor and control box signal connection.
Preferably, the compression-resistant detection mechanism further comprises a first motor, a first gear and a second gear; the first motor is fixedly installed at the top of the installation frame, the first gear is fixedly installed on an output shaft of the first motor, and the second gear is fixedly installed at the top end of the first internal thread cylinder and meshed with the first gear.
Preferably, the positioning mechanism comprises a hollow shaft, a turntable, a plurality of guide balls and a plurality of clamping pieces; the hollow shaft runs through the brace table and rotates with the brace table to be connected, carousel fixed mounting is at the top of hollow shaft, and is a plurality of the direction ball all rotates and installs in the bottom of carousel and around carousel evenly distributed, and is a plurality of the clamping piece all installs at the top of carousel and around carousel evenly distributed.
Preferably, the top surface of the supporting table is provided with a guide groove matched with the guide balls, the guide groove is of an annular structure, and the guide balls can roll along the guide groove.
Preferably, the clamping piece comprises a fixed clamping seat, a sliding rail, a movable clamping seat, a fixed plate, a second internal thread cylinder, a screw and a second bevel gear; the utility model discloses a screw rod, including fixed holder, slide rail, movable holder, fixed plate fixed mounting, second internal thread section of thick bamboo, fixed holder fixed mounting is along the outer at the carousel top, slide rail fixed mounting is at the top of carousel, movable holder slidable mounting is on the slide rail, fixed plate fixed mounting is at the top of carousel, a second internal thread section of thick bamboo runs through the fixed plate, just rotates with the fixed plate to be connected, the one end and the second internal thread section of thick bamboo threaded connection of screw rod, the other end and the movable holder fixed connection of screw rod, second bevel gear fixed mounting is at the tip of a second internal thread section of thick bamboo.
Preferably, a through rotating shaft is rotatably mounted on the inner side of the hollow shaft, a first bevel gear is fixedly mounted at the top of the rotating shaft, and the plurality of second bevel gears are meshed with the first bevel gears.
Preferably, the bottom of the supporting table is provided with a driving mechanism, and the driving mechanism comprises a fixed frame, a rotating seat, a second motor, a rotating wheel, a connecting plate, a driving block and a third motor; the utility model discloses a clamping device, including a supporting bench, a hollow shaft, a fixed frame, a rotating seat, a plurality of butt joint grooves with clamping piece one-to-one, second motor fixed mounting, runner fixed mounting is on the output shaft of second motor, the one end and the coaxial fixed connection of runner of connecting plate, the other end and the driving block fixed connection of connecting plate, the driving block can with arbitrary one butt joint groove cooperation, third motor fixed mounting is on the fixed frame, and output shaft and pivot fixed connection.
The detection device for the refractory material production line provided by the invention has the beneficial effects that:
1. the extrusion block extrudes the refractory material, the pressure sensor can detect the pressure, the pressure sensor can transmit jacking pressure information to a controller in the control box, and finally whether the refractory material is qualified is judged according to the state of the extruded refractory material;
2. the hollow shaft can drive the turntable to realize intermittent rotation, so that the automatic switching of the refractory materials can be realized, and the detection efficiency of the refractory materials is greatly improved.
Drawings
FIG. 1 is a schematic structural view of a detection device for a refractory production line according to the present invention;
FIG. 2 is a schematic structural diagram of a compression-resistant detection mechanism of a detection device for a refractory material production line according to the present invention;
FIG. 3 is a schematic structural diagram of a positioning mechanism of a detection device for a refractory material production line according to the present invention;
FIG. 4 is a schematic view of a clamping member of a detection device for a refractory production line according to the present invention;
FIG. 5 is a schematic view of a supporting table of a detection apparatus for a refractory production line according to the present invention;
fig. 6 is a schematic structural diagram of a driving mechanism of a detection device for a refractory material production line according to the present invention.
In the figure: the device comprises a support table 1, a guide groove 11, a mounting frame 2, a compression-resistant detection mechanism 3, a first internally threaded cylinder 31, a screw rod 32, a pressure sensor 33, an extrusion block 34, a limiting block 35, a first motor 36, a first gear 37, a second gear 38, a guide rod 39, a positioning mechanism 4, a hollow shaft 41, a rotary table 42, a guide ball 43, a rotary shaft 44, a first bevel gear 45, a clamping piece 46, a fixed holder 461, a sliding rail 462, a movable holder 463, a fixed plate 464, a second internally threaded cylinder 465, a screw rod 466, a second bevel gear 467, a driving mechanism 5, a fixed frame 51, a rotary seat 52, a butt joint groove 53, a second motor 54, a rotary wheel 55, a connecting plate 56, a driving block 57, a third motor 58 and a control box 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1-2, a detection device for a refractory material production line comprises a support table 1, wherein an installation frame 2 is fixedly installed at one end of the top of the support table 1, a compression-resistant detection mechanism 3 is installed on the installation frame 2, a positioning mechanism 4 is installed at the top of the support table 1 to position and fix refractory materials, the positioning mechanism 4 is located below the compression-resistant detection mechanism 3, and a control box 6 is fixedly installed on the outer side of the installation frame 2;
the compression resistance detection mechanism 3 comprises a first internal thread cylinder 31, a screw rod 32, a pressure sensor 33, an extrusion block 34, a limiting block 35, a first motor 36, a first gear 37 and a second gear 38; the first internal thread cylinder 31 is rotatably mounted at the top of the mounting frame 2, the screw rod 32 penetrates through the first internal thread cylinder 31 and the top wall of the mounting frame 2 and is in threaded connection with the first internal thread cylinder 31, the pressure sensor 33 is fixedly mounted at the bottom end of the screw rod 32, the extrusion block 34 is fixedly mounted at the bottom of the pressure sensor 33, the limiting block 35 is fixedly mounted at the top of the screw rod 32, and the pressure sensor 33 is in signal connection with the control box 6; first motor 36 fixed mounting is at the top of mounting bracket 2, and first gear 37 fixed mounting is on the output shaft of first motor 36, and second gear 38 fixed mounting is on the top of first internal thread section of thick bamboo 31, and meshes with first gear 37, and fixed mounting has guide bar 38 between stopper 35 and the pressure sensor 33, and guide bar 38 runs through mounting bracket 2 roof, and with mounting bracket 2 sliding connection.
The working principle is as follows: firstly, the refractory material is fixedly positioned on the positioning mechanism 4, then the first motor 36 is started to enable the first gear 37 to rotate, so that the second gear 38 drives the first internal thread cylinder 31 to synchronously rotate, the screw rod 32 can drive the extrusion block 34 to move downwards, the extrusion block 34 is enabled to extrude the refractory material, meanwhile, the pressure sensor 33 can detect pressure, the pressure sensor can transmit jacking pressure information to a controller in a control box, and finally, whether the refractory material is qualified or not is judged according to the state of the extruded refractory material.
Example 2:
referring to fig. 1 to 6, as another preferred embodiment of the present invention, there is a difference from embodiment 1 in that the positioning mechanism 4 includes a hollow shaft 41, a turntable 42, a plurality of guide balls 43, and a plurality of clamping members 46; the hollow shaft 41 penetrates through the supporting table 1 and is rotatably connected with the supporting table 1, the turntable 42 is fixedly installed at the top of the hollow shaft 41, the guide balls 43 are rotatably installed at the bottom of the turntable 42 and are uniformly distributed around the turntable 42, and the clamping pieces 46 are installed at the top of the turntable 42 and are uniformly distributed around the turntable 42; the top surface of the supporting table 1 is provided with a guide groove 11 matched with the guide balls 43, the guide groove 11 is of an annular structure, and the guide balls 43 can roll along the guide groove 11. The guide balls 43 can ensure that the turntable 42 can stably rotate, and the overall stability of the positioning mechanism 4 is greatly improved.
The clamping member 46 comprises a fixed holder 461, a slide rail 462, a movable holder 463, a fixed plate 464, a second internally threaded barrel 465, a screw 466 and a second bevel gear 467; the fixed clamp seat 461 is fixedly arranged at the outer edge of the top of the rotary disc 42, the sliding rail 462 is fixedly arranged at the top of the rotary disc 42, the movable clamp seat 463 is slidably arranged on the sliding rail 462, the fixed plate 464 is fixedly arranged at the top of the rotary disc 42, the second internal thread cylinder 465 penetrates through the fixed plate 464 and is rotatably connected with the fixed plate 464, one end of the screw rod 466 is in threaded connection with the second internal thread cylinder 465, the other end of the screw rod 466 is fixedly connected with the movable clamp seat 463, and the second bevel gear 467 is fixedly arranged at the end part of the second internal thread cylinder 465; a rotating shaft 44 is rotatably mounted on the inner side of the hollow shaft 41, a first bevel gear 45 is fixedly mounted at the top of the rotating shaft 44, and a plurality of second bevel gears 467 are all meshed with the first bevel gear 45. The movable clamp 463 and the fixed clamp 461 can clamp the refractory material, so as to ensure that the refractory material is not deviated in the extrusion process.
The bottom of the support table 1 is provided with a driving mechanism 5, and the driving mechanism 5 comprises a fixed frame 51, a rotating seat 52, a second motor 54, a rotating wheel 55, a connecting plate 56, a driving block 57 and a third motor 58; the fixing frame 51 is fixedly installed at the bottom of the supporting table 1, the rotating seat 52 is fixedly installed at the bottom of the hollow shaft 41, the rotating seat 52 is provided with a plurality of butt joint grooves 53 in one-to-one correspondence with the clamping pieces 46, the second motor 54 is fixedly installed on the fixing frame 51, the rotating wheel 55 is fixedly installed on an output shaft of the second motor 54, one end of the connecting plate 56 is coaxially and fixedly connected with the rotating wheel 55, the other end of the connecting plate 56 is fixedly connected with the driving block 57, the driving block 57 can be matched with any one of the butt joint grooves 53, the third motor 58 is fixedly installed on the fixing frame 51, and the output shaft is fixedly connected with the rotating shaft 44.
The working principle is as follows: firstly, a plurality of refractory materials are respectively placed on the inner sides of different clamping pieces 46, then the third motor 58 is started to enable the rotating shaft 44 to rotate, so that the first bevel gear 45 drives all the second bevel gears 467 to rotate, all the second internal thread cylinders 465 rotate, all the screw rods 466 drive the corresponding movable clamping seats 463 to slide towards the fixed clamping seats 461, and further the movable clamping seats 463 and the fixed clamping seats 461 clamp the refractory materials, thereby effectively ensuring that the refractory materials cannot shift in the extrusion process; in addition, the design can position refractory materials with different sizes, and the universality is wide;
when the device works, the first gear 37 rotates by starting the first motor 36, so that the second gear 38 drives the first internal thread cylinder 31 to synchronously rotate, the screw rod 32 can drive the extrusion block 34 to move downwards, the extrusion block 34 can extrude a refractory material, meanwhile, the pressure sensor 33 can detect pressure, the pressure sensor can transmit jacking pressure information to a controller in a control box, and finally, whether the refractory material is qualified or not is judged according to the extruded state of the refractory material;
during operation starts second motor 54 simultaneously and makes runner 55 drive connecting plate 56 rotate, when the driving block 57 with one of them butt joint groove 53 cooperation, it can drive hollow shaft 41 and rotate the stall behind the certain angle to rotate seat 52, when driving block 57 and the next individual butt joint groove 53 cooperation, it can drive hollow shaft 41 and rotate the same angle once more to rotate seat 52, so circulation, hollow shaft 41 can drive carousel 42 and realize intermittent type nature and rotate, just also can realize refractory's automatic switch-over, refractory's detection efficiency has been improved greatly.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (8)
1. The utility model provides a detection device for refractory material production line, includes brace table (1), its characterized in that, the one end fixed mounting at brace table (1) top has mounting bracket (2), install resistance to compression detection mechanism (3) on mounting bracket (2), positioning mechanism (4) are installed at brace table (1) top, fix a position fixedly in order to carry out the refractory material, positioning mechanism (4) are located the below of resistance to compression detection mechanism (3), the outside fixed mounting of mounting bracket (2) has control box (6).
2. The detection device for the refractory production line according to claim 1, wherein the compression-resistant detection mechanism (3) comprises a first internally threaded barrel (31), a screw (32), a pressure sensor (33), an extrusion block (34) and a limit block (35); the first internal thread cylinder (31) is rotatably mounted at the top of the mounting frame (2), the screw rod (32) penetrates through the top walls of the first internal thread cylinder (31) and the mounting frame (2) and is in threaded connection with the first internal thread cylinder (31), the pressure sensor (33) is fixedly mounted at the bottom end of the screw rod (32), the extrusion block (34) is fixedly mounted at the bottom of the pressure sensor (33), the limiting block (35) is fixedly mounted at the top of the screw rod (32), and the pressure sensor (33) is in signal connection with the control box (6); a guide rod (39) is fixedly mounted between the limiting block (35) and the pressure sensor (33), and the guide rod (39) penetrates through the top wall of the mounting frame (2) and is in sliding connection with the mounting frame (2).
3. The detection device for a refractory production line according to claim 2, wherein the compression-resistant detection mechanism (3) further comprises a first motor (36), a first gear (37) and a second gear (38); the first motor (36) is fixedly installed at the top of the mounting frame (2), the first gear (37) is fixedly installed on an output shaft of the first motor (36), and the second gear (38) is fixedly installed at the top end of the first internal thread cylinder (31) and meshed with the first gear (37).
4. The detection device for refractory production lines according to claim 3, characterized in that the positioning mechanism (4) comprises a hollow shaft (41), a turntable (42), a plurality of guide balls (43) and a plurality of clamping members (46); hollow shaft (41) run through brace table (1) and rotate with brace table (1) and be connected, carousel (42) fixed mounting is at the top of hollow shaft (41), and is a plurality of direction ball (43) all rotate and install in the bottom of carousel (42) and carousel (42) evenly distributed around, and are a plurality of clamping piece (46) all install at the top of carousel (42) and carousel (42) evenly distributed around.
5. The detection device for the refractory production line according to claim 4, wherein the top surface of the support table (1) is provided with a guide groove (11) matched with the guide balls (43), the guide groove (11) is of an annular structure, and a plurality of the guide balls (43) can roll along the guide groove (11).
6. The detection device for the refractory production line according to claim 5, wherein the clamping member (46) comprises a fixed clamp seat (461), a slide rail (462), a movable clamp seat (463), a fixed plate (464), a second internally threaded cylinder (465), a screw rod (466) and a second bevel gear (467); the fixed clamping seat (461) is fixedly installed on the outer edge of the top of the rotary table (42), the sliding rail (462) is fixedly installed on the top of the rotary table (42), the movable clamping seat (463) is slidably installed on the sliding rail (462), the fixed plate (464) is fixedly installed on the top of the rotary table (42), the second internal thread cylinder (465) penetrates through the fixed plate (464) and is rotatably connected with the fixed plate (464), one end of the screw rod (466) is in threaded connection with the second internal thread cylinder (465), the other end of the screw rod (466) is fixedly connected with the movable clamping seat (463), and the second bevel gear (467) is fixedly installed at the end part of the second internal thread cylinder (465).
7. The detection device for the refractory material production line according to claim 6, wherein a rotating shaft (44) is rotatably installed inside the hollow shaft (41), a first bevel gear (45) is fixedly installed at the top of the rotating shaft (44), and a plurality of second bevel gears (467) are meshed with the first bevel gear (45).
8. The detection device for the refractory production line according to claim 7, wherein a driving mechanism (5) is mounted at the bottom of the support table (1), and the driving mechanism (5) comprises a fixed frame (51), a rotating seat (52), a second motor (54), a rotating wheel (55), a connecting plate (56), a driving block (57) and a third motor (58); the fixing frame (51) is fixedly installed at the bottom of the supporting table (1), the rotating seat (52) is fixedly installed at the bottom of the hollow shaft (41), a plurality of butt joint grooves (53) corresponding to the clamping pieces (46) one to one are formed in the rotating seat (52), the second motor (54) is fixedly installed on the fixing frame (51), the rotating wheel (55) is fixedly installed on an output shaft of the second motor (54), one end of the connecting plate (56) is fixedly connected with the rotating wheel (55) in a coaxial mode, the other end of the connecting plate (56) is fixedly connected with the driving block (57), the driving block (57) can be matched with any one of the butt joint grooves (53), the third motor (58) is fixedly installed on the fixing frame (51), and the output shaft is fixedly connected with the rotating shaft (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211135475.2A CN115420617A (en) | 2022-09-19 | 2022-09-19 | Detection device for refractory material production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211135475.2A CN115420617A (en) | 2022-09-19 | 2022-09-19 | Detection device for refractory material production line |
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| Publication Number | Publication Date |
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| CN115420617A true CN115420617A (en) | 2022-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211135475.2A Pending CN115420617A (en) | 2022-09-19 | 2022-09-19 | Detection device for refractory material production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115839880A (en) * | 2022-12-20 | 2023-03-24 | 连云港市源通水泥制品有限公司 | Hardness detection equipment for cement prefabricated part production |
-
2022
- 2022-09-19 CN CN202211135475.2A patent/CN115420617A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115839880A (en) * | 2022-12-20 | 2023-03-24 | 连云港市源通水泥制品有限公司 | Hardness detection equipment for cement prefabricated part production |
| CN115839880B (en) * | 2022-12-20 | 2023-10-03 | 连云港市源通水泥制品有限公司 | Hardness detection equipment for cement prefabricated part production |
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