CN215887291U - Electrophoresis coating production line for motorcycle mounting plate - Google Patents
Electrophoresis coating production line for motorcycle mounting plate Download PDFInfo
- Publication number
- CN215887291U CN215887291U CN202122515771.2U CN202122515771U CN215887291U CN 215887291 U CN215887291 U CN 215887291U CN 202122515771 U CN202122515771 U CN 202122515771U CN 215887291 U CN215887291 U CN 215887291U
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- tank
- pair
- spray
- lifting
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- 239000011248 coating agent Substances 0.000 title claims abstract description 53
- 238000000576 coating method Methods 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000001962 electrophoresis Methods 0.000 title abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 238000009826 distribution Methods 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims description 50
- 239000007788 liquid Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000005238 degreasing Methods 0.000 claims description 16
- 238000004804 winding Methods 0.000 claims description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 238000004070 electrodeposition Methods 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000005406 washing Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
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- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
An electrophoresis coating production line of a motorcycle mounting plate comprises an electrophoresis coating hanging frame, an electrophoresis coating device and a hanging frame transfer device, wherein the electrophoresis coating hanging frame comprises an outer frame (1), two groups of hanging frame guide rails (2) and a group of part hanging frames (3), one side of the top of the outer frame (1) is provided with a pair of first supporting feet (4), the other side of the top of the outer frame (1) is provided with a pair of second supporting feet (5), the two groups of hanging frame guide rails (2) are fixedly arranged in the outer frame (1) in a mirror image distribution mode, and the part hanging frame (3) comprises a hanging rod (6), a pair of vertical connecting rods (7) and a group of horizontal connecting rods (8); the advantages are that: the workpiece is placed quickly, and the workpiece is convenient to take down after the electrophoretic coating is finished. The coating speed is high, the cleaning is thorough, and the product quality is good.
Description
Technical Field
The utility model relates to the field of electrophoretic coating equipment, in particular to an electrophoretic coating production line for a motorcycle mounting plate.
Background
At present, on a motorcycle mounting plate production line, the defects of low coating speed and incomplete cleaning exist in the existing coating station, and the quality of products is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an electrophoretic coating production line for a motorcycle mounting plate, aiming at the defects.
The utility model comprises an electrophoretic coating hanging frame, an electrophoretic coating device and a hanging frame transfer device,
the electrophoretic coating hanging frame comprises an outer frame, two groups of hanging frame guide rails and a group of part hanging frames,
one side of the top of the outer frame is provided with a pair of first supporting feet, the other side of the top of the outer frame is provided with a pair of second supporting feet,
two groups of hanging rack guide rails are distributed and fixedly arranged in the outer frame in a mirror image way,
the part hanging rack comprises a hanging rod, a pair of vertical connecting rods and a group of horizontal connecting rods,
a pair of vertical connecting rods are fixedly arranged at the bottom of the hanging rod, a group of part hooks are sequentially arranged on the horizontal connecting rods, a group of horizontal connecting rods are sequentially arranged and fixedly arranged between the pair of vertical connecting rods,
a group of part hangers are respectively inserted between the corresponding pair of hanger guide rails, and the part hangers are hung on the top of the outer frame through hanging rods;
the electrophoretic coating device comprises a workpiece support frame, a first degreasing tank, a second degreasing tank, a phosphating tank, a transit water tank, a first cleaning tank, a first electrophoretic circulating liquid tank, a second cleaning tank and a spraying cleaning assembly which are sequentially arranged,
a group of first hanger supporting seats are respectively arranged on two sides of the top of the workpiece supporting frame, a V-shaped accommodating groove is formed in the top of each first hanger supporting seat, a group of second hanger supporting seats are respectively arranged on the top of the transfer water tank, a V-shaped accommodating groove is formed in the top of each second hanger supporting seat,
the spray cleaning component comprises a spray liquid collecting tank, a spray support frame, a spray tank, a liquid inlet main pipe and a group of branch spray pipes,
the spray liquid collecting tank is positioned below the spray support frame, the top and the bottom of the spray tank are both open, the spray tank is placed on the spray support frame, the liquid inlet main pipe is fixed in the spray tank through a pipeline support, a group of spray heads are sequentially arranged on the pipe walls of the branch spray pipes, the water inlet ends of the branch spray pipes are respectively communicated with the inner cavity of the liquid inlet main pipe, and the branch spray pipes are sequentially arranged and installed on the inner wall of the spray tank through the pipeline support;
the hanging rack transfer device comprises a trolley moving track, a rail trolley body, a pair of vertical supporting frames and a lifting component,
the rail trolley body is positioned on the trolley moving track, the two ends of the trolley moving track are respectively provided with a limiting plate, the side wall of the vertical support frame is provided with a guide rail, the pair of vertical support frames are fixedly arranged at the top of the rail trolley body in a mirror image distribution manner, one side of the top of one vertical support frame is provided with a connecting rod, the upper part of the other side of one vertical support frame is provided with a motor mounting seat,
the lifting component comprises a lifting rotating shaft, a rotating shaft driving motor, a lifting rod and a pair of lifting plates,
the lifting device comprises a pair of winding disks, a pair of vertical supporting frames, a motor mounting seat, a lifting rod, a pair of lifting plates, a pair of supporting plates, a pair of vertical supporting frames, a pair of lifting plates and a pair of lifting plates, wherein the pair of winding disks are symmetrically distributed on a rotating shaft;
the first supporting foot and the second supporting foot of the outer frame are respectively positioned in the V-shaped containing groove corresponding to the first hanging frame supporting seat, the electrophoretic coating device is positioned in the trolley moving track, and the track trolley body is positioned above the electrophoretic coating device.
And reinforcing ribs fixedly connected with the outer frame are respectively arranged on two sides of the first supporting leg and the second supporting leg.
Both ends of the part hook are hook parts, and the middle part of the part hook is welded on the horizontal connecting rod.
The cross section of the hanger guide rail is U-shaped.
The device is characterized by further comprising a coating support frame, wherein a first degreasing tank, a second degreasing tank, a phosphating tank, a transfer water tank, a first cleaning tank, a first electrophoresis circulating liquid tank, a second electrophoresis circulating liquid tank and a second cleaning tank are sequentially arranged on the coating support frame.
The water inlet end of the liquid inlet header pipe is communicated with the water outlet end of the water pump.
Four pulleys are arranged at the bottom of the rail trolley body, a connecting shaft is arranged between every two adjacent pulleys, and one of the pulleys is driven to rotate through a motor and a speed reducer.
The lifting belt on the winding disc is a nylon lifting belt.
The utility model has the advantages that: the workpiece is placed quickly, and the workpiece is convenient to take down after the electrophoretic coating is finished. The coating speed is high, the cleaning is thorough, and the product quality is good.
Description of the drawings
Fig. 1 is a schematic structural view of an electrocoating hanger according to the present invention.
Fig. 2 is a schematic structural view of the outer frame of the present invention.
Fig. 3 is a schematic structural view of the part hanger of the present invention.
Fig. 4 is a schematic structural view of an electrocoating apparatus of the utility model.
Fig. 5 is a schematic structural diagram of the workpiece support frame of the present invention.
Fig. 6 is a schematic view of the spray cleaning assembly of the present invention.
Fig. 7 is a schematic structural view of the pylon transfer apparatus of the present invention.
Fig. 8 is a schematic view of the construction of the lifting assembly of the present invention.
Fig. 9 is a schematic view of the structure of the transfer device of the present invention installed on a production line.
Detailed Description
As shown in the attached drawings, the utility model comprises an electrophoretic coating hanger, an electrophoretic coating device and a hanger transfer device,
the electrophoretic coating hanging frame comprises an outer frame 1, two groups of hanging frame guide rails 2 and a group of part hanging frames 3,
one side of the top of the outer frame 1 is provided with a pair of first supporting feet 4, the other side of the top of the outer frame 1 is provided with a pair of second supporting feet 5,
two groups of hanging rack guide rails 2 are distributed and fixedly arranged in the outer frame 1 in a mirror image way,
the part hanger 3 comprises a hanging rod 6, a pair of vertical connecting rods 7 and a group of horizontal connecting rods 8,
a pair of vertical connecting rods 7 are fixedly arranged at the bottom of the hanging rod 6, a group of part hooks 9 are sequentially arranged on the horizontal connecting rods 8, a group of horizontal connecting rods 8 are sequentially arranged and fixedly arranged between the pair of vertical connecting rods 7,
a group of part hangers 3 are respectively inserted between the corresponding pair of hanger guide rails 2, and the part hangers 3 are hung on the top of the outer frame 1 through hanging rods 6;
the electrophoretic coating device comprises a workpiece support frame 21, a first degreasing tank 22, a second degreasing tank 23, a phosphating tank 24, a transit water tank 25, a first cleaning tank 26, a first electrophoresis circulating liquid tank 27, a second electrophoresis circulating liquid tank 28, a second cleaning tank 29 and a spraying cleaning component which are arranged in sequence,
a group of first hanger supporting seats 30 are respectively arranged at two sides of the top of the workpiece supporting frame 21, a V-shaped accommodating groove is formed at the top of the first hanger supporting seats 30, a group of second hanger supporting seats 31 are respectively arranged at the top of the transit water tank 25, a V-shaped accommodating groove is formed at the top of the second hanger supporting seats 31,
the spray cleaning component comprises a spray liquid collecting tank 32, a spray support frame 33, a spray tank 34, a liquid inlet main pipe 35 and a group of branch spray pipes 36,
the spray liquid collecting tank 32 is positioned below the spray support frame 33, the top and the bottom of the spray tank 34 are both open, the spray tank 34 is placed on the spray support frame 33, the liquid inlet header pipe 35 is fixed in the spray tank 34 through a pipeline support, a group of spray heads are sequentially arranged on the pipe wall of the branch spray pipes 36, the water inlet ends of the group of branch spray pipes 36 are respectively communicated with the inner cavity of the liquid inlet header pipe 35, and the group of branch spray pipes 36 are sequentially arranged and installed on the inner wall of the spray tank 34 through a pipeline support;
the hanging rack transfer device comprises a trolley moving track 41, a rail trolley body 42, a pair of vertical supporting frames 43 and a lifting assembly,
the rail trolley body 42 is positioned on the trolley moving track 41, two ends of the trolley moving track 41 are respectively provided with a limiting plate, the side wall of the vertical support frame 43 is provided with a guide rail 50, a pair of vertical support frames 43 are fixedly arranged at the top of the rail trolley body 42 in a mirror image distribution manner, one side of the top of one pair of vertical support frames 43 is provided with a connecting rod, the upper part of the other side of one vertical support frame 43 is provided with a motor mounting seat,
the lifting assembly includes a lifting spindle 44, a spindle drive motor 45, a lifting rod 46 and a pair of lifting plates 47,
a pair of winding disks 48 are symmetrically distributed on the rotating shaft 44, two ends of the rotating shaft 44 are movably mounted on the pair of vertical supporting frames 43 through bearings and bearing seats respectively, a rotating shaft driving motor 45 is mounted on the motor mounting seat and drives the lifting rotating shaft 44 to rotate through a speed reducer, a lifting rod 46 is fixedly connected with the lifting belts of the pair of winding disks 48, two ends of the lifting rod 46 are respectively provided with a slide block matched with the guide rail 50, the lifting plate 47 is triangular, a group of supporting plates 49 with V-shaped cross sections are symmetrically distributed at the bottom of the lifting plate 47, and the pair of lifting plates 47 are fixedly mounted at two ends of the lifting rod 46 in a mirror image distribution manner;
the first supporting leg 4 and the second supporting leg 5 of the outer frame 1 are respectively located in the V-shaped receiving groove corresponding to the first hanger supporting seat 30, the electrophoretic coating device is located in the trolley moving track 41, and the rail trolley body 42 is located above the electrophoretic coating device.
Reinforcing ribs fixedly connected with the outer frame 1 are respectively arranged on two sides of the first supporting leg 4 and the second supporting leg 5.
Both ends of the part hook 9 are hook parts, and the middle part of the part hook 9 is welded on the horizontal connecting rod 8.
The cross section of the hanger rail 2 is U-shaped.
The device also comprises a coating support frame 37, wherein a first degreasing tank 22, a second degreasing tank 23, a phosphating tank 24, a transit water tank 25, a first cleaning tank 26, a first electrophoresis circulating liquid tank 27, a second electrophoresis circulating liquid tank 28 and a second cleaning tank 29 are sequentially arranged on the coating support frame 37.
The water inlet end of the liquid inlet header pipe 35 is communicated with the water outlet end of the water pump.
Four pulleys are arranged at the bottom of the rail trolley body 42, a connecting shaft is arranged between every two adjacent pulleys, and one pulley is driven to rotate through a motor and a speed reducer.
The belt on the take-up reel 48 is a nylon belt.
The working mode and principle are as follows: the staff arranges the work piece in proper order and hangs on a set of part couple 9 on horizontal connecting rod 8, all hung a pair of work piece on every part couple 9, the back that finishes is put to the work piece on the part stores pylon 3, the staff mentions part stores pylon 3 and inserts along the stores pylon guide rail 2 of a pair of mirror image distribution to hang at outer frame 1 top through peg 6, after all parts stores pylons 3 all installed, mention outer frame 1 and place in electrophoresis coating line's import department, wait for to get into next station.
The coating stores pylon that the staff will put the motorcycle mounting panel is placed on the first stores pylon supporting seat 30 of work piece support frame 21, hang and place the coating stores pylon through first transfer device and degrease in first degreasing bath 22, get into degreasing treatment in second degreasing bath 23 afterwards, put the coating stores pylon into bonderizing groove 24 through first transfer device after the degreasing finishes, place the coating stores pylon in transfer basin 25 wait for to transport to next station after the bonderizing, hang the coating stores pylon by the second transfer device and send to the washing in the first washing tank 26, send into first electrophoresis circulation cistern 27 and second electrophoresis circulation cistern 28 after the washing finishes and carry out the electrophoresis in proper order and handle, send to washing immersion fluid in the second washing tank 29 after the electrophoresis finishes, the coating stores pylon is transported to spraying tank 34 at last to spray and wash by the second transfer device. And after the cleaning is finished, the subsequent drying treatment can be waited.
When the motorcycle mounting plate hanger needs to be transported, the lifting rotating shaft 44 is driven by the rotating shaft driving motor 45 to rotate so as to enable the belt winding disc 48 to release a belt, the lifting rod 46 descends to the lowest point at a constant speed along the pair of guide rails 50, the rail trolley body 42 moves to a lifting station along the trolley moving rail 41, the rotating shaft driving motor 45 rotates reversely, the lifting rod 46 ascends, the supporting legs of the motorcycle mounting plate hanger are dragged by the V-shaped supporting plates 49 on the pair of lifting plates 47 to lift the supporting legs, after the supporting legs are lifted to a certain height, the rail trolley body 42 moves to the next station along the trolley moving rail 41, and the lifting rod 46 descends to enable the motorcycle mounting plate hanger to enter the next station for processing.
Claims (8)
1. An electrophoretic coating production line for a motorcycle mounting plate is characterized by comprising an electrophoretic coating hanging frame, an electrophoretic coating device and a hanging frame transfer device,
the electrophoretic coating hanging frame comprises an outer frame (1), two groups of hanging frame guide rails (2) and a group of part hanging frames (3),
a pair of first supporting feet (4) is arranged on one side of the top of the outer frame (1), a pair of second supporting feet (5) is arranged on the other side of the top of the outer frame (1),
two groups of rack guide rails (2) are fixedly arranged in the outer frame (1) in a mirror image distribution manner,
the part hanging rack (3) comprises a hanging rod (6), a pair of vertical connecting rods (7) and a group of horizontal connecting rods (8),
a pair of vertical connecting rods (7) are fixedly arranged at the bottom of the hanging rod (6), a group of part hooks (9) are sequentially arranged on the horizontal connecting rods (8), a group of horizontal connecting rods (8) are sequentially arranged and fixedly arranged between the pair of vertical connecting rods (7),
a group of part hangers (3) are respectively inserted between the corresponding pair of hanger guide rails (2), and the part hangers (3) are hung on the top of the outer frame (1) through hanging rods (6);
the electrophoretic coating device comprises a workpiece support frame (21), a first degreasing tank (22), a second degreasing tank (23), a phosphating tank (24), a transit water tank (25), a first cleaning tank (26), a first electrophoretic circulating liquid tank (27), a second electrophoretic circulating liquid tank (28), a second cleaning tank (29) and a spraying cleaning component which are arranged in sequence,
a group of first hanger supporting seats (30) are respectively arranged at two sides of the top of the workpiece supporting frame (21), a V-shaped accommodating groove is formed at the top of each first hanger supporting seat (30), a group of second hanger supporting seats (31) are respectively arranged at the top of the transit water tank (25), a V-shaped accommodating groove is formed at the top of each second hanger supporting seat (31),
the spray cleaning component comprises a spray liquid collecting tank (32), a spray supporting frame (33), a spray tank (34), a liquid inlet main pipe (35) and a group of branch spray pipes (36),
the spray liquid collecting tank (32) is positioned below the spray support frame (33), the top and the bottom of the spray tank (34) are both open, the spray tank (34) is placed on the spray support frame (33), the liquid inlet header pipe (35) is fixed in the spray tank (34) through a pipeline support, a group of spray heads are sequentially arranged on the pipe wall of the branch spray pipes (36), the water inlet ends of the group of branch spray pipes (36) are respectively communicated with the inner cavity of the liquid inlet header pipe (35), and the group of branch spray pipes (36) are sequentially arranged and installed on the inner wall of the spray tank (34) through the pipeline support;
the hanging rack transfer device comprises a trolley moving track (41), a track trolley body (42), a pair of vertical supporting frames (43) and a lifting component,
the rail trolley body (42) is positioned on the trolley moving track (41), two ends of the trolley moving track (41) are respectively provided with a limiting plate, the side wall of the vertical support frame (43) is provided with a guide rail (50), a pair of vertical support frames (43) are fixedly arranged at the top of the rail trolley body (42) in a mirror image distribution manner, one side of the top of each vertical support frame (43) is provided with a connecting rod, the upper part of the other side of one vertical support frame (43) is provided with a motor mounting seat,
the lifting component comprises a lifting rotating shaft (44), a rotating shaft driving motor (45), a lifting rod (46) and a pair of lifting plates (47),
a pair of winding disks (48) are symmetrically distributed on the rotating shaft (44), two ends of the rotating shaft (44) are movably mounted on a pair of vertical supporting frames (43) through a bearing and a bearing seat respectively, a rotating shaft driving motor (45) is mounted on a motor mounting seat and drives the lifting rotating shaft (44) to rotate through a speed reducer, a lifting rod (46) is fixedly connected with lifting belts of the pair of winding disks (48), two ends of the lifting rod (46) are provided with sliding blocks matched with a guide rail (50) respectively, the lifting plate (47) is triangular, a group of supporting plates (49) with V-shaped cross sections are symmetrically distributed at the bottom of the lifting plate (47), and the pair of lifting plates (47) are fixedly mounted at two ends of the lifting rod (46) in a mirror image distribution manner;
the first supporting foot (4) and the second supporting foot (5) of the outer frame (1) are respectively positioned in a V-shaped containing groove corresponding to the first hanger supporting seat (30), the electrophoretic coating device is positioned in a trolley moving track (41), and the track trolley body (42) is positioned above the electrophoretic coating device.
2. The electrophoretic coating production line for the mounting plate of the motorcycle as claimed in claim 1, wherein two sides of the first supporting leg (4) and the second supporting leg (5) are respectively provided with a reinforcing rib fixedly connected with the outer frame (1).
3. The electrophoretic coating production line for the mounting plate of the motorcycle as claimed in claim 1, wherein both ends of the part hook (9) are hook portions, and the middle portion of the part hook (9) is welded on the horizontal connecting rod (8).
4. The electrophoretic coating line for mounting plates of motorcycles as claimed in claim 1, wherein the cross-section of the hanger rail (2) is U-shaped.
5. The electrophoretic coating production line for the mounting plate of the motorcycle as claimed in claim 1, characterized in that it further comprises a coating support frame (37), and the first degreasing tank (22), the second degreasing tank (23), the phosphating tank (24), the transit water tank (25), the first cleaning tank (26), the first electrophoretic circulation liquid tank (27), the second electrophoretic circulation liquid tank (28) and the second cleaning tank (29) are sequentially disposed on the coating support frame (37).
6. The electrophoretic coating production line for mounting plates of motorcycles as claimed in claim 1, wherein the water inlet end of the inlet manifold (35) is communicated with the water outlet end of the water pump.
7. The electrophoretic coating production line for the mounting plates of motorcycles as claimed in claim 1, wherein four pulleys are arranged at the bottom of the rail trolley body (42), a connecting shaft is arranged between two adjacent pulleys, and one pulley is driven to rotate by a motor and a speed reducer.
8. The electrocoating line of a motorcycle mounting plate as set forth in claim 1, wherein the lifting belt on the winding reel (48) is a nylon lifting belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122515771.2U CN215887291U (en) | 2021-10-19 | 2021-10-19 | Electrophoresis coating production line for motorcycle mounting plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122515771.2U CN215887291U (en) | 2021-10-19 | 2021-10-19 | Electrophoresis coating production line for motorcycle mounting plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215887291U true CN215887291U (en) | 2022-02-22 |
Family
ID=80250804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122515771.2U Expired - Fee Related CN215887291U (en) | 2021-10-19 | 2021-10-19 | Electrophoresis coating production line for motorcycle mounting plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215887291U (en) |
-
2021
- 2021-10-19 CN CN202122515771.2U patent/CN215887291U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220222 |