CN212384195U - Rotary ultrasonic cleaning equipment for hanging chain cleaning machine - Google Patents

Rotary ultrasonic cleaning equipment for hanging chain cleaning machine Download PDF

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Publication number
CN212384195U
CN212384195U CN202021562023.9U CN202021562023U CN212384195U CN 212384195 U CN212384195 U CN 212384195U CN 202021562023 U CN202021562023 U CN 202021562023U CN 212384195 U CN212384195 U CN 212384195U
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ultrasonic
rotary
chain
liquid storage
cleaning
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CN202021562023.9U
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Chinese (zh)
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田康明
张文康
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Bakr Ultrasonic Technology Group Co ltd
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Bakr Ultrasonic Technology Group Co ltd
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Abstract

The invention provides rotary ultrasonic cleaning equipment for a suspension chain cleaning machine, which sequentially consists of a conveying system, an ultrasonic cleaning system and a supporting structure from top to bottom. The conveying system comprises a suspension chain guide rail, a rotary chain row is suspended and hung on the suspension chain guide rail, and a rotary hanger is arranged on the rotary chain row; the ultrasonic cleaning system is located below the conveying system and comprises a front support frame and a rear support frame of an ultrasonic groove and a cavity, a plurality of groups of ultrasonic side vibration boxes are arranged in the ultrasonic groove, a plurality of groups of ultrasonic lower vibration boxes are fixedly arranged at the bottom of the inner wall of the ultrasonic groove, a support structure is arranged at the bottom of the ultrasonic cleaning system and comprises an ultrasonic cavity lower bracket. According to the technical scheme, the workpiece is rotated to cause the turbulent flow of the cleaning liquid, the mode of combining turbulent flow cleaning and ultrasonic cleaning is adopted, the cleaning effect of the ultrasonic cleaning machine is improved, the cleaning time is shortened, and meanwhile, the cost of the ultrasonic cleaning equipment is reduced through the optimized structure.

Description

Rotary ultrasonic cleaning equipment for hanging chain cleaning machine
Technical Field
The utility model relates to an ultrasonic cleaner technical field, particularly, in particular to rotation type ultrasonic cleaning equipment for hanging chain cleaning machine.
Background
The suspension chain type ultrasonic cleaning machine can clean the surface of an external workpiece and can also clean the inner surface of the workpiece. Because the ultrasonic wave has the advantages of high cleaning speed, high cleaning precision, good cleaning effect, labor and cleaning agent saving, good cleaning effect on parts which are difficult to clean, such as deep holes, gaps and the like, and the suspension chain type ultrasonic cleaning is widely applied to the aspects of casting, welding, processing and the like. With the progress of science and technology, people have higher and higher requirements on parts, and the specific suspension chain type ultrasonic cleaning machine drying production line is applied to various industries.
Most of the suspended chain type ultrasonic cleaning machines in the current market adopt single ultrasonic cleaning, and the cleaning distance of the ultrasonic cleaning is limited. Most of the suspension chain type cleaning machines are parts with larger volume and heavier weight, so that the cleaning effect of the center position of the workpiece is poor. Meanwhile, the general cleaning tank is formed by welding a large channel steel in a single layer mode, so that the cost is high and the cleaning tank is not attractive.
SUMMERY OF THE UTILITY MODEL
In order to compensate for the deficiencies of the prior art, the utility model provides a rotation type ultrasonic cleaning equipment for hanging chain cleaning machine.
The utility model discloses a realize through following technical scheme: a rotary ultrasonic cleaning device for a suspension chain cleaning machine is composed of a conveying system, an ultrasonic cleaning system and a supporting structure from top to bottom in sequence, wherein outer seals are arranged outside the conveying system and the ultrasonic cleaning system;
the conveying system comprises a suspension chain guide rail, a rotary chain row is suspended and hung on the suspension chain guide rail and consists of a rotary chain row shaft and a rotary fixing frame, the rotary fixing frame is fixedly installed on the suspension chain guide rail, the rotary chain row shaft is fixedly installed in the rotary fixing frame, a rotary lifting appliance is installed on the rotary chain row and comprises a rotary lifting appliance fixing shaft, one end of the rotary lifting appliance fixing shaft is connected with a rotary lifting appliance chain disc through clearance fit, a rotary lifting appliance hook is rigidly fixed at the bottom of the rotary lifting appliance chain disc, the other end of the rotary lifting appliance fixing shaft is fixed on the rotary chain row through a bolt, and the rotary lifting appliance chain disc is meshed with the rotary chain row shaft;
the ultrasonic cleaning system is positioned below the conveying system and comprises an ultrasonic tank, the top of the ultrasonic tank is positioned below the rotating chain row, the left side and the right side of the ultrasonic tank are provided with a chamber front and back support frame, the ultrasonic tank is internally provided with a plurality of groups of ultrasonic side vibration boxes and a plurality of heating rods, the bottom of the inner wall of the ultrasonic tank is fixedly provided with a plurality of groups of ultrasonic lower vibration boxes, the side surface of the rear part of the ultrasonic tank is fixedly provided with a liquid storage tank, cleaning liquid is stored in the liquid storage tank and is connected with the ultrasonic tank through a pipeline, an oil removing machine is arranged above the liquid storage tank, an oil receiving box is arranged below the oil outlet of the oil removing machine, the water outlet of the liquid storage tank (10) is connected with an ultrasonic chamber circulating pump through a pipeline, the ultrasonic chamber circulating pump is arranged on the right side of the liquid storage tank and is connected with the, the upper part of the ultrasonic tank is also provided with a backflow port connected with a liquid storage tank, the liquid storage tank is also provided with a backflow port connected with a liquid storage tank circulating pump through a pipeline, the liquid storage tank circulating pump is connected with a liquid storage tank filter through a pipeline, the water outlet of the liquid storage tank filter is connected with the water inlet of the ultrasonic tank through a pipeline, the liquid storage tank circulating pump is arranged on the right side of the ultrasonic chamber circulating pump, and the bottom of the liquid storage tank is also provided with;
the bottom of ultrasonic cleaning system installs bearing structure, and bearing structure includes supersound cavity lower carriage, and the last fixed surface of supersound cavity lower carriage installs ultrasonic groove, and outside fixed mounting has ultrasonic groove frame around the ultrasonic groove, and the grid is stepped on to the foot is installed to the bottom of ultrasonic groove frame, and the bottom that the grid was stepped on to the foot is installed on supersound cavity lower carriage.
Preferably, the outer seal is fitted with an observation window.
As the preferred scheme, the suspension chain guide rail adopts an I-shaped steel support, and a guide wheel in the suspension chain guide rail moves in the I-shaped steel.
Preferably, the rotating chain row shaft is made of round steel.
Preferably, the lower bracket of the ultrasonic chamber is formed by welding channel steel.
As the preferred scheme, the ultrasonic groove frame adopts a double-layer triangular reinforcing rib structure.
Preferably, the bottom of the lower bracket of the ultrasonic chamber is provided with a plurality of groups of supporting foot cups.
The utility model discloses owing to adopted above technical scheme, compare with prior art and make it have following beneficial effect: the utility model discloses a through making the work piece rotatory, arousing the turbulent flow of washing liquid, use turbulent flow washing and ultrasonic cleaning combined's mode, improve ultrasonic cleaner's cleaning performance, shorten the scavenging period, through optimizing the structure, reduced ultrasonic cleaning equipment's cost simultaneously.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic front view of the cross-sectional structure of the present invention;
fig. 3 is a schematic front view of the present invention;
fig. 4 is a schematic top view of the present invention;
fig. 5 is a left side view schematic structure diagram of the present invention;
FIG. 6 is a schematic perspective view of a suspension chain guide;
figure 7 is a schematic perspective view of a rotary spreader,
wherein, the corresponding relationship between the reference numbers and the components in fig. 1 to 7 is:
the device comprises a suspension chain guide rail 1, a rotary lifting appliance 2, a rotary lifting appliance fixed shaft 2-1, a rotary lifting appliance chain disc 2-2, a rotary chain row 3, a rotary chain row shaft 3-1, a rotary fixing frame 3-2, an ultrasonic side vibration box 4, an ultrasonic tank 5, a chamber 6 front and rear support frame 7, an ultrasonic lower vibration box 7, an ultrasonic chamber lower bracket 8, a support foot cup 9, a liquid storage tank 10, an oil removing machine 11, an oil receiving box 12, an ultrasonic chamber circulating pump 13, an ultrasonic chamber filter 14, a liquid storage tank circulating pump 15, a liquid storage tank filter 16, a sewage pump 17, a foot-stepping grating 18, a heating rod 19, an outer seal 20, an observation window glass 21 and an ultrasonic tank rack 22.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
The rotary ultrasonic cleaning apparatus for a suspension chain cleaning machine according to an embodiment of the present invention will be described in detail with reference to fig. 1 to 7.
As shown in fig. 1 to 7, the present invention provides the following technical solutions: a rotary ultrasonic cleaning device for a suspension chain cleaning machine is composed of a conveying system, an ultrasonic cleaning system and a supporting structure from top to bottom in sequence, wherein an outer seal 20 is arranged outside the conveying system and the ultrasonic cleaning system, and an observation window glass 21 is arranged on the outer seal 20.
The conveying system comprises a suspension chain guide rail 1, a rotary chain row 3 is suspended and hung on the suspension chain guide rail 1, the suspension chain guide rail 1 adopts an I-shaped steel support, and a guide wheel inside the I-shaped steel guide rail moves in the I-shaped steel guide rail. The rotating chain row 3 is composed of a rotating chain row shaft 3-1 and a rotating fixing frame 3-2, the rotating fixing frame 3-2 is fixedly arranged on the suspension chain guide rail 1, the rotating chain row shaft 3-1 is fixedly arranged in the rotating fixing frame 3-2, and the rotating chain row shaft 3-1 is made of round steel. The rotating chain row 3 is provided with a rotating hanger 2, the rotating hanger 2 comprises a rotating hanger fixing shaft 2-1, one end of the rotating hanger fixing shaft 2-1 is connected with a rotating hanger chain disc 2-2 through clearance fit, and the rotating hanger fixing shaft 2-1 is fixed when the rotating hanger chain disc 2-2 rotates. The bottom of a rotating hanger chain disc 2-2 is rigidly fixed with a rotating hanger hook 2-3, the rotating hanger chain disc 2-2 rotates together when rotating and is mainly used for hanging workpieces, the other end of a rotating hanger fixing shaft 2-1 is fixed on a rotating chain row 3 through bolts, the rotating hanger chain disc 2-2 is meshed with a rotating chain row shaft 3-1, when the rotating hanger 2 moves forwards, the rotating hanger chain disc 2-2 is meshed with the rotating chain row shaft 3-1, and the rotating hanger fixing shaft 2-1 rotates due to the fact that the rotating chain row shaft 3-1 is fixed, meanwhile, the workpieces are driven to rotate in an ultrasonic groove, and turbulence is generated.
Ultrasonic cleaning system is located conveying system's below, ultrasonic cleaning system includes ultrasonic groove 5, ultrasonic groove 5's top is located the below of rotatory chain row 3, support frame 6 around the cavity is equipped with to ultrasonic groove 5's the left and right sides, ultrasonic groove 5 is inside to be equipped with a plurality of ultrasonic wave of group and shakes box 4 laterally, ultrasonic groove 5's inner wall bottom fixed mounting has a plurality of ultrasonic wave of group to shake box 7 and a plurality of heating rod 19 down for the temperature of the interior cleaner of heating supersound cavity improves ultrasonic cleaning's cleaning performance. The ultrasonic side vibration box 4 emits ultrasonic waves to enable the cleaning machine in the ultrasonic groove 5 to generate micro bubbles for ultrasonic cleaning. A liquid storage tank 10 is fixedly installed on the side face of the rear portion of the ultrasonic tank 5, cleaning liquid is stored in the liquid storage tank 10 and is connected with the ultrasonic tank 5 through a pipeline, an oil removing machine 11 is installed above the liquid storage tank 10 and used for cleaning floating oil on the cleaning liquid, and an oil receiving box 12 is installed below an oil outlet of the oil removing machine 11 and used for storing the floating oil cleaned by the oil removing machine 11. The water outlet of the liquid storage tank 10 is connected with an ultrasonic chamber circulating pump 13 through a pipeline, the ultrasonic chamber circulating pump 13 is installed on the right side of the liquid storage tank 10, the ultrasonic chamber circulating pump 13 is connected with the water inlet of an ultrasonic chamber filter 14 through a pipeline, and the ultrasonic chamber filter 14 is used for filtering cleaning agents in the ultrasonic chamber. The water outlet of the ultrasonic chamber filter 14 is connected with the water inlet of the ultrasonic tank 5 through a pipeline, the ultrasonic chamber circulating pump 13 is used for pumping the cleaning agent in the liquid storage tank into the ultrasonic chamber after being filtered by the ultrasonic chamber filter 14, and the water in the ultrasonic chamber flows back to the liquid storage tank through the return opening. The upper part of the ultrasonic tank 5 is also provided with a backflow port connected with a liquid storage tank 10, the liquid storage tank 10 is also provided with a backflow port connected with a liquid storage tank circulating pump 15 through a pipeline, and the liquid storage tank circulating pump 15 is connected with a liquid storage tank filter 16 through a pipeline and used for cleaning agents in the liquid storage tank. The water outlet of the liquid storage tank filter 16 is connected with the water inlet of the ultrasonic tank and the liquid storage tank 10 through a pipeline, the liquid storage tank circulating pump 15 is installed on the right side of the ultrasonic chamber circulating pump 13, the liquid storage tank circulating pump 15 is used for carrying out internal circulating filtration on the cleaning agent in the liquid storage tank, and the cleaning agent pumped by the liquid storage tank circulating pump 15 flows through the liquid storage tank filter 16 and then flows back to the liquid storage tank. The bottom of the liquid storage tank 10 is also provided with a waste liquid port connected with a sewage pump 17 for discharging the cleaning agent in the cleaning chamber when the cleaning liquid in the cleaning chamber is replaced.
The bottom of the ultrasonic cleaning system is provided with a supporting structure, the supporting structure comprises an ultrasonic cavity lower bracket 8, and a plurality of groups of supporting foot cups 9 are arranged at the bottom of the ultrasonic cavity lower bracket 8 and used for supporting. The ultrasonic chamber lower bracket 8 is formed by welding channel steel. The upper surface of the ultrasonic cavity lower bracket 8 is fixedly provided with an ultrasonic groove 5, the front outer side and the rear outer side of the ultrasonic groove 5 are fixedly provided with an ultrasonic groove rack 22, the ultrasonic groove rack 22 adopts a double-layer triangular reinforcing rib structure, the strength of the middle position of the ultrasonic groove is greatly improved, the use thickness of a sectional material is reduced, and the processing cost is reduced. The bottom of the ultrasonic groove frame 22 is provided with a stepping grid 18, and the bottom of the stepping grid 18 is arranged on the lower bracket 8 of the ultrasonic chamber.
The working process is as follows: after the equipment is started, the heating rod 19 is firstly opened, the cleaning agent in the ultrasonic cavity is heated to 50 degrees, then the ultrasonic downward vibration box 7 and the ultrasonic side vibration box 4 start to start, the rotating chain starts to start after the start, the workpiece is hung on the rotating lifting appliance 2, and the rotating lifting appliance 2 moves along with the rotating chain. When the rotary lifting appliance 2 moves to the rotary chain row 3, the chain wheel plate on the rotary lifting appliance 2-2 is meshed with the cylinder on the rotary chain row 3-2, when the rotary lifting appliance 2 moves forwards, the chain wheel plate on the rotary lifting appliance 2-2 starts to rotate, meanwhile, the workpiece is driven to rotate, the workpiece drives the cleaning agent in the ultrasonic chamber to rotate, turbulence is formed, the workpiece is cleaned, and meanwhile, the workpiece is cleaned by ultrasonic and ultrasonic micro-bubbles emitted by ultrasonic waves.
In the description of the present invention, the terms "plurality" or "a plurality" refer to two or more, and unless otherwise specifically limited, the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention; the terms "connected," "mounted," "secured," and the like are to be construed broadly and include, for example, fixed connections, removable connections, or integral connections; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present specification, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A rotary ultrasonic cleaning device for a suspension chain cleaning machine is composed of a conveying system, an ultrasonic cleaning system and a supporting structure from top to bottom in sequence, and is characterized in that outer seals (20) are arranged outside the conveying system and the ultrasonic cleaning system;
the conveying system comprises a suspension chain guide rail (1), a rotary chain row (3) is suspended and hung on the suspension chain guide rail (1), the rotary chain row (3) consists of a rotary chain row shaft (3-1) and a rotary fixing frame (3-2), the rotary fixing frame (3-2) is fixedly arranged on the suspension chain guide rail (1), the rotary chain row shaft (3-1) is fixedly arranged in the rotary fixing frame (3-2), a rotary lifting appliance (2) is arranged on the rotary chain row (3), the rotary lifting appliance (2) comprises a rotary lifting appliance fixing shaft (2-1), one end of the rotary lifting appliance fixing shaft (2-1) is connected with the rotary lifting appliance chain disc (2-2) through clearance fit, a rotary lifting appliance hook (2-3) is rigidly fixed at the bottom of the rotary lifting appliance chain disc (2-2), and the other end of the rotary lifting appliance fixing shaft (2-1) is fixed on the rotary chain row (3) through bolts, the chain plate (2-2) of the rotary lifting appliance is meshed with the chain row shaft (3-1);
the ultrasonic cleaning system is positioned below the conveying system and comprises an ultrasonic tank (5), the top of the ultrasonic tank (5) is positioned below the rotating chain row (3), cavity front and rear support frames (6) are arranged on the left side and the right side of the ultrasonic tank (5), a plurality of groups of ultrasonic side vibration boxes (4) are arranged in the ultrasonic tank (5), a plurality of groups of ultrasonic lower vibration boxes (7) and a plurality of heating rods (19) are fixedly arranged at the bottom of the inner wall of the ultrasonic tank (5), a liquid storage tank (10) is fixedly arranged on the rear side surface of the ultrasonic tank (5), an oil removing machine (11) is arranged above the liquid storage tank (10), an oil receiving box (12) is arranged below the oil outlet of the oil removing machine (11), the water outlet of the liquid storage tank (10) is connected with an ultrasonic cavity circulating pump (13) through a pipeline, the ultrasonic cavity circulating pump (13) is arranged on the right side of the liquid storage tank (10), and the ultrasonic cavity circulating pump (13), the water outlet of the ultrasonic chamber filter (14) is connected with the water inlet of the ultrasonic tank (5) through a pipeline, the upper part of the ultrasonic tank (5) is also provided with a return port connected with a liquid storage tank (10), the liquid storage tank (10) is also provided with a return port connected with a liquid storage tank circulating pump (15) through a pipeline, the liquid storage tank circulating pump (15) is connected with a liquid storage tank filter (16) through a pipeline, the water outlet of the liquid storage tank filter (16) is connected with the water inlet of the ultrasonic tank connected with the liquid storage tank (10) through a pipeline, the liquid storage tank circulating pump (15) is arranged on the right side of the ultrasonic chamber circulating pump (13), and the bottom;
the bottom mounting and supporting structure of the ultrasonic cleaning system comprises an ultrasonic cavity lower bracket (8), an ultrasonic groove (5) is fixedly mounted on the upper surface of the ultrasonic cavity lower bracket (8), an ultrasonic groove rack (22) is fixedly mounted on the outer side of the front side and the rear side of the ultrasonic groove (5), a foot-treading grating (18) is mounted at the bottom of the ultrasonic groove rack (22), and the bottom of the foot-treading grating (18) is mounted on the ultrasonic cavity lower bracket (8).
2. A rotary ultrasonic cleaning apparatus for a suspended chain cleaning machine according to claim 1, characterized in that the outer enclosure (20) is fitted with an observation window glass (21).
3. A rotary ultrasonic cleaning apparatus for a suspension chain cleaning machine according to claim 1, characterized in that the suspension chain guide (1) is an i-steel support with its internal guide wheels running inside the i-steel.
4. A rotary ultrasonic cleaning apparatus for a suspension chain cleaning machine according to claim 1, characterized in that the rotary chain row shaft (3-1) is made of round steel.
5. A rotary ultrasonic cleaning apparatus for a suspended chain cleaner as claimed in claim 1 wherein the ultrasonic chamber lower bracket (8) is welded using channel steel.
6. A rotary ultrasonic cleaning apparatus for use in a suspended chain cleaning machine as claimed in claim 1 wherein said ultrasonic tank frame (22) is of a double triangular rib construction.
7. A rotary ultrasonic cleaning apparatus for a suspended chain cleaning machine according to claim 1, characterized in that the bottom of the ultrasonic chamber lower bracket (8) is fitted with several sets of supporting foot cups (9).
CN202021562023.9U 2020-07-31 2020-07-31 Rotary ultrasonic cleaning equipment for hanging chain cleaning machine Active CN212384195U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021562023.9U CN212384195U (en) 2020-07-31 2020-07-31 Rotary ultrasonic cleaning equipment for hanging chain cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021562023.9U CN212384195U (en) 2020-07-31 2020-07-31 Rotary ultrasonic cleaning equipment for hanging chain cleaning machine

Publications (1)

Publication Number Publication Date
CN212384195U true CN212384195U (en) 2021-01-22

Family

ID=74253398

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021562023.9U Active CN212384195U (en) 2020-07-31 2020-07-31 Rotary ultrasonic cleaning equipment for hanging chain cleaning machine

Country Status (1)

Country Link
CN (1) CN212384195U (en)

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