CN215884251U - Full-servo pre-filled syringe packaging line - Google Patents
Full-servo pre-filled syringe packaging line Download PDFInfo
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- CN215884251U CN215884251U CN202122170315.9U CN202122170315U CN215884251U CN 215884251 U CN215884251 U CN 215884251U CN 202122170315 U CN202122170315 U CN 202122170315U CN 215884251 U CN215884251 U CN 215884251U
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- conveying belt
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Abstract
The utility model discloses a full-servo pre-filled syringe packaging line which comprises a rack, wherein a foam support forming mechanism, a syringe blanking and support entering mechanism, a penicillin bottle arranging and support entering mechanism, a film covering and punching station and a box packing mechanism are sequentially arranged on the rack, a transfer manipulator and a support taking and separating mechanism are sequentially arranged between the film covering and punching station and the box packing mechanism, a conveying belt is arranged at the bottom of the film covering and punching station, the first conveyer belts are arranged at intervals in the output direction of the conveyer belt, the transfer manipulator is arranged between the conveyer belt and the first conveyer belt, the support taking and separating mechanism comprises a second conveyer belt and a variable pitch tracking and switching device, the first conveyer belt is provided with a first grid bin, and a second bin is arranged on the second conveying belt, and the plurality of bubble trays on the first conveying belt are transferred and separated by the variable-pitch tracking switching device and then placed into the second bin on the second conveying belt. Therefore, the production efficiency is greatly improved, and the labor intensity of workers is reduced.
Description
Technical Field
The utility model relates to packaging equipment of an injector, in particular to a full-servo pre-filled injector packaging line.
Background
The main structure of full-servo pre-filled syringe packaging process includes in proper order that bubble holds in the palm forming mechanism, the mechanism is gone into to the support in the syringe unloading, xiLin bottle arrangement is gone into and is held in the palm the mechanism, the die-cut station of tectorial membrane and dress box equipment, wherein bubble holds in the palm forming mechanism and makes the bubble support with the PVC coiled material through the hot forming station, the syringe unloading is gone into to hold in the palm the mechanism and is put into the corresponding draw-in groove that the bubble held in the palm after putting into the bubble that passes through one by one after xiLin bottle arrangement in holding in the palm the mechanism and putting into in the card groove that corresponds in the bubble that passes through after the mechanism is pieced together to xiLin in the arrangement, carry out tectorial membrane and die-cut to the bubble support through the die-cut station of tectorial membrane afterwards, make the bubble support independently divide under the state of loading syringe and xiLin bottle, these independent bubble support can place on the conveyer belt one by one through manual mode and get into the dress box equipment.
In the structure, the independent bubble tray is transferred to enter in a manual mode, so that the labor intensity of workers is greatly increased, the phenomenon of empty boxes is caused by the leakage error, and the production efficiency is greatly influenced.
Disclosure of Invention
In order to solve the above problems, an object of the present invention is to provide a fully automatic fully servo pre-filled syringe packaging line, so as to greatly reduce the labor intensity of workers and improve the production efficiency.
In order to achieve the purpose, the utility model provides the following technical scheme: a full-servo pre-filled syringe packaging line comprises a rack, wherein a bubble support forming mechanism, a syringe blanking support mechanism, a penicillin bottle arranging support mechanism, a film covering punching station and a box packing mechanism are sequentially arranged on the rack, a transfer manipulator and a support taking separating mechanism are sequentially arranged between the film covering punching station and the box packing mechanism, a conveying belt is arranged at the bottom of the film covering punching station, the film covering punching station sequentially arranges punched independent bubble supports and outputs the independent bubble supports through the conveying belt, first conveying belts are arranged at intervals in the output direction of the conveying belt, the transfer manipulator is arranged between the conveying belt and the first conveying belts, the support taking separating mechanism comprises a second conveying belt and a variable-pitch tracking switching device, first grid bins are arranged on the first conveying belts, the intervals of the first grid bins are matched with the intervals of the bubble supports on the conveying belt, and second cell bins are arranged on the second conveying belt, the interval between the second cell bins is larger than that between the first cell bins, and the variable pitch and tracking switching device transfers a plurality of bubble trays on the first conveying belt, separates the bubble trays at intervals and then places the bubble trays into the second cell bins on the second conveying belt.
The transfer manipulator comprises a base, a transfer motor is arranged on the base, a first swing arm is connected to an output shaft of the transfer motor, a second swing arm is connected to the end portion of the first swing arm, and transfer suckers which are sequentially arranged are installed at the end portion of the second swing arm.
The variable-pitch tracking switching device comprises a guide rail, a slide seat is arranged on the guide rail, the slide seat is driven by a servo motor, a mechanical arm is arranged on the slide seat, a feeding suction head assembly is arranged at the end part of the mechanical arm, a plurality of suction heads are arranged on the feeding suction head assembly, and the distance between the suction heads can be adjusted in a variable mode.
Reinforced suction head subassembly is still including connecting the mounting panel at the manipulator tip, be equipped with the baffle on the mounting panel, be equipped with a plurality of on the baffle along its gliding suction head seat, the suction head is installed on the suction head seat, the suction head passes through suction head seat and is connected with the aspirator pump be equipped with the displacement cylinder on the mounting panel lateral wall, the piston rod of displacement cylinder is connected with the suction head seat that is located the outside on the baffle, is located the most inboard suction head seat fixed connection is on the baffle, connect through the elastic component between the suction head seat.
Bubble holds in palm forming mechanism is including the blowing frame, heating cabinet, the shaping compression mold that arrange in proper order bubble support forming mechanism's output is equipped with the bubble and holds in the palm the conveyer belt, the syringe unloading is gone into to hold in the palm the mechanism with xiLin bottle arrangement is gone into to hold in the palm the mechanism and is set up respectively the lateral part that the bubble held in the palm the conveyer belt, the syringe unloading is gone into to hold in the palm the mechanism and is included syringe arrangement case and the glassware of being connected with syringe arrangement case, xiLin bottle arrangement is gone into to hold in the palm the mechanism and is included xiLin bottle arrangement case, is equipped with xiLin bottle transfer manipulator between xiLin bottle arrangement case delivery outlet and bubble support conveyer belt, xiLin bottle transfer manipulator's tip is installed the first sucking disc of arranging in proper order.
The lower glassware is including the guide slide rail and the transfer dish that the slope set up, bubble holds in the palm the conveyer belt and is equipped with the constant head tank according to certain interval arrangement, the transfer dish sets up between guide slide rail and the bubble hold in the palm the periphery wall of transfer dish is equipped with the catching groove of circumference equipartition the guide slide rail with bubble holds in the palm the conveyer belt between erect curved backplate, this backplate is close to the periphery wall of transfer dish, the transfer dish is by motor drive.
The punching station of tectorial membrane is including the blowing axle, heat-seal station and the die-cut hole site that supply the tectorial membrane coiled material to place, the heat-seal station is equipped with the collet and by cylinder driven heat-seal plate, die-cut station is equipped with down the locating plate and by cylinder driven cutter.
The boxing mechanism comprises a finished product conveying belt, a paper box arrangement guide rail is arranged above the finished product conveying belt, box opening suction heads are arranged at output ports of the paper box arrangement guide rail, the circumferences of the box opening suction heads are distributed on a rotary plate, the box opening suction heads adsorb paper boxes to pass through an opening guide plate, the paper boxes are opened and transferred to the finished product conveying belt, a material pushing manipulator and a box closing device are further sequentially arranged, and a push rod is arranged at the end part of the material pushing manipulator.
According to the structure, the bubble supports are coated and punched through the coating and punching station, so that the bubble supports are independently separated from the state of loading the injectors and the penicillin bottles, the independent bubble supports are longitudinally arranged on the conveying belt after being punched and cut, the arranged independent bubble supports are placed in the first bin on the first conveying belt through the transfer manipulator, then the independent bubble supports in the bins are transferred to the second bin on the second conveying belt with larger intervals through the support taking and separating mechanism, and finally the independent bubble supports enter the box packing mechanism to complete box packing, so that the production efficiency is greatly improved, and the labor intensity of workers is reduced.
The utility model is further described with reference to the following figures and detailed description.
Drawings
FIG. 1 is a front view of an embodiment of the present invention;
FIG. 2 is a top view of an embodiment of the present invention;
FIG. 3 is a perspective view of a pitch plus tracking adapter in accordance with an embodiment of the present invention;
FIG. 4 is a bottom view of the pitch plus tracking adapter in accordance with an embodiment of the present invention;
FIG. 5 is a perspective view of a downer in an embodiment of the present invention.
Detailed Description
The following examples are given to illustrate the present invention and should not be construed as limiting the scope of the present invention.
As shown in fig. 1-5, the embodiment discloses a fully servo pre-filled syringe packaging line, which comprises a frame 1, wherein a blister support forming mechanism 2, a syringe blanking and support entering mechanism 3, a vial arranging and support entering mechanism 4, a film covering and punching station 5 and a box packing mechanism 6 are sequentially arranged on the frame 1, a transfer manipulator 7 and a support taking and separating mechanism 8 are sequentially arranged between the film covering and punching station 5 and the box packing mechanism 6, a conveying belt 10 is arranged at the bottom position of the film covering and punching station 5, the film covering and punching station 5 sequentially arranges the punched independent blister supports and outputs the independent blister supports through the conveying belt 10, first conveying belts 30 are arranged at intervals in the output direction of the conveying belt 10, the transfer manipulator 7 is arranged between the conveying belt 10 and the first conveying belts 30, the support taking and separating mechanism 8 comprises a second conveying belt 20 and a variable pitch and tracking and switching device 80, a first lattice 301 is arranged on the first conveying belt 30, the interval of the first grid bin 301 is matched with the interval of the bubble trays on the conveying belt 10, the second conveying belt 20 is provided with the second grid bin 201, the interval between the second grid bins 201 is larger than the interval between the first grid bins 301, and the variable pitch and tracking switching device 80 transfers and separates the bubble trays on the first conveying belt 30 into the second grid bin 201 on the second conveying belt 20.
The transferring manipulator 7 comprises a base 71, a transferring motor is arranged on the base 71, a first swing arm 72 is connected to an output shaft of the transferring motor, a second swing arm 73 is connected to the end of the first swing arm 72, and transferring suckers (not output in the figure) which are sequentially arranged are installed at the end of the second swing arm 73. By the structure, the individually packaged bubble trays on the conveying belt 10 are arranged longitudinally and transferred to the first conveying belt 30 conveyed transversely together by the transfer suction cups, so that the transfer is reliable and stable.
The variable-pitch and tracking switching device 80 comprises a guide rail 81, a slide carriage 82 is arranged on the guide rail 81, the slide carriage 82 slides and is driven by a servo motor, a manipulator 83 is arranged on the slide carriage 82, a feeding suction head assembly 84 is arranged at the end part of the manipulator 83, a plurality of suction heads are arranged on the feeding suction head assembly 84, the distance between the suction heads can be adjusted in a variable manner, the feeding suction head assembly 84 further comprises a mounting plate 841 connected at the end part of the manipulator 83, a guide plate 842 is arranged on the mounting plate 841, a plurality of suction head seats 843 sliding along the guide plate 842 are arranged on the guide plate 842, the suction heads are arranged on the suction head seats 843, the suction heads are connected with a suction pump through the suction head seats 843, a variable-pitch cylinder 844 is arranged on the side wall of the mounting plate 841, a piston rod of the variable-pitch cylinder 844 is connected with the suction head seat 843 positioned at the outermost side of the guide plate 842, the suction head seat 843 positioned at the innermost side of the guide plate 842 is fixedly connected with the guide plate 842 through an elastic element (not shown in the figure), the elastic piece is a spring or a rubber band. Through such structure make the suction head subassembly with independent bubble on the first conveyer belt 30 hold in the palm the interval that shifts to the second conveyer belt 20 and pull open independent bubble and hold in the palm to the slide makes speed and second conveyer belt 20 keep unanimous transferring down in servo motor's drive, can not shut down the transportation like this, makes things convenient for the bubble to hold in the palm and packs one by one.
The foam tray forming mechanism 2 comprises a material placing frame 21, a heating box 22 and a forming press-fit mold 23 which are sequentially arranged, a PVC coiled material is placed on the material placing frame 21, then the PVC coiled material is preheated and softened by the heating box 22, then the foam tray is formed in the forming press-fit mold 23, a foam tray conveying belt 24 is arranged at the output end of the foam tray forming mechanism 2, the foam tray is conveyed by the foam tray conveying belt 24, a syringe blanking and support mechanism 3 and a penicillin bottle arranging and support mechanism 4 are respectively arranged at the lateral parts of the foam tray conveying belt 24, the syringe blanking and support mechanism 3 comprises a syringe arranging box 31 and a feeder 32 connected with the syringe arranging box 31, so that the syringes directly fall into corresponding clamping grooves of the foam tray through the feeder 32 after being arranged, the penicillin bottle arranging and support mechanism 4 comprises a penicillin bottle arranging box 41, and a penicillin bottle transferring manipulator 42 is arranged between the output port of the penicillin bottle arranging box 41 and the foam tray conveying belt 24, the first sucking discs (not shown in the figure) arranged in sequence are installed at the end part of the penicillin bottle transferring mechanical arm 42, and the penicillin bottles can be put into the corresponding clamping grooves on the bubble tray through the penicillin bottle transferring mechanical arm 42 after being sorted by the penicillin bottle sorting box 41, so that the operation of putting the syringes and the penicillin bottles into the tray is completed.
The feeder 32 comprises a material guiding slide rail 321 and a transfer disc 322 which are obliquely arranged, the bubble tray conveying belt 24 is provided with positioning grooves which are arranged at certain intervals, the bubble tray is placed on the positioning grooves, the transfer disc 322 is arranged between the material guiding slide rail 321 and the bubble tray conveying belt 24, hook grooves 323 which are uniformly distributed on the periphery wall of the transfer disc 322 are arranged, an arc-shaped guard plate 324 is erected between the material guiding slide rail 321 and the bubble tray conveying belt 24, the guard plate 324 is close to the periphery wall of the transfer disc 322, and the transfer disc 322 is driven by a motor. The feeder 32 can take the syringes output by the syringe sorting box 31 away through the hook groove 323 on the transfer disc 322 after being output through the material guide slide rail 321, and accurately transfer the syringes into the bubble trays in the positioning grooves on the bubble tray conveyor belt 24 through the protection of the guard plate 324, so that the transmission efficiency is high and the structure is stable.
The film laminating punching station 5 comprises a discharging shaft 51 for placing the film laminating coiled material, a heat sealing station 52 and a punching hole position 53, wherein the heat sealing station 52 is provided with a bottom support and a heat sealing plate driven by an air cylinder, and the punching station is provided with a lower positioning plate and a cutter driven by the air cylinder. With such a structure, the coating and punching of the blister tray can be completed.
The boxing mechanism 6 comprises a finished product conveyor belt 61, a carton arrangement guide rail 62 is arranged above the finished product conveyor belt 61, a carton opening suction head 63 is arranged at an output port of the carton arrangement guide rail 62, the carton opening suction heads 63 are circumferentially distributed on a turntable, the carton opening suction head 63 adsorbs a carton to enter an opening guide plate 65, the carton is closed at one end after being opened and is transferred to the finished product conveyor belt 61, a material pushing manipulator 64 and a carton closing device 66 are further sequentially arranged, an air cylinder is arranged at the end part of the material pushing manipulator 64, the carton is pushed into the box through an output rod of the air cylinder, the material pushing manipulator moves along the guide rail and controls the speed through a servo motor, the conveying speed of the material pushing manipulator is consistent with the conveying speed of the finished product conveyor belt 61, then the carton is pushed into the box through the air cylinder, and the carton closing device 66 structurally comprises a left-right telescopic inserting tongue and a turnover pressing tongue, so that a port of the carton is folded and closed, and the blister can be pushed into the carton, of course, the boxing mechanism 6 can be a box packing machine purchased from outsourcing.
By adopting the technical scheme, the bubble supports are coated and punched through the coating punching station 5, so that the bubble supports are independently separated from the state of loading the syringes and the penicillin bottles, the independent bubble supports are longitudinally arranged on the conveying belt 10 after being punched and cut, the arranged independent bubble supports are placed in the first cell bin 301 on the first conveying belt 30 through the transfer manipulator 7, then the independent bubble supports in the cell bins are transferred to the second cell bin 201 on the second conveying belt 20 with larger intervals through the support taking and separating mechanism 8, and finally the independent bubble supports enter the boxing mechanism 6 to complete boxing, so that the production efficiency is greatly improved, and the labor intensity of workers is reduced.
Claims (7)
1. The utility model provides a full servo pre-filled syringe baling line, includes the frame, is equipped with in the frame that the bubble holds in the palm forming mechanism, syringe unloading are gone into to hold in the palm mechanism, xiLin bottle arrangement and are gone into the die-cut station of support mechanism and tectorial membrane, its characterized in that: a transfer manipulator and a support taking and separating mechanism are arranged in the output direction of the film covering and punching station, a conveying belt is arranged at the bottom of the film covering and punching station, the film covering and punching station arranges the punched independent foam trays in sequence and outputs the foam trays through a conveying belt, first conveyer belts are arranged at intervals in the output direction of the conveyer belt, the transfer manipulator is arranged between the conveyer belt and the first conveyer belts, the support taking and separating mechanism comprises a second conveying belt and a variable-pitch tracking switching device, a first grid bin is arranged on the first conveying belt, the interval of the first grid bin is matched with the interval of the foam supports on the conveying belt, and second cell bins are arranged on the second conveying belt, the interval between the second cell bins is larger than that between the first cell bins, and the variable pitch and tracking switching device transfers a plurality of bubble trays on the first conveying belt, separates the bubble trays at intervals and then places the bubble trays into the second cell bins on the second conveying belt.
2. A full servo pre-filled syringe packaging line according to claim 1, wherein: the transfer manipulator comprises a base, a transfer motor is arranged on the base, a first swing arm is connected to an output shaft of the transfer motor, a second swing arm is connected to the end portion of the first swing arm, and transfer suckers which are sequentially arranged are installed at the end portion of the second swing arm.
3. A full servo pre-filled syringe packaging line according to claim 1, wherein: the variable-pitch tracking switching device comprises a guide rail, a slide seat is arranged on the guide rail, the slide seat is driven by a servo motor, a mechanical arm is arranged on the slide seat, a feeding suction head assembly is arranged at the end part of the mechanical arm, a plurality of suction heads are arranged on the feeding suction head assembly, and the distance between the suction heads can be adjusted in a variable mode.
4. A full servo pre-filled syringe packaging line according to claim 3, wherein: reinforced suction head subassembly is still including connecting the mounting panel at the manipulator tip, be equipped with the baffle on the mounting panel, be equipped with a plurality of on the baffle along its gliding suction head seat, the suction head is installed on the suction head seat, the suction head passes through suction head seat and is connected with the aspirator pump be equipped with the displacement cylinder on the mounting panel lateral wall, the piston rod of displacement cylinder is connected with the suction head seat that is located the outside on the baffle, is located the most inboard suction head seat fixed connection is on the baffle, connect through the elastic component between the suction head seat.
5. A full servo pre-filled syringe packaging line according to claim 1, wherein: bubble holds in palm forming mechanism is including the blowing frame, heating cabinet, the shaping compression mold that arrange in proper order bubble support forming mechanism's output is equipped with the bubble and holds in the palm the conveyer belt, the syringe unloading is gone into to hold in the palm the mechanism with xiLin bottle arrangement is gone into to hold in the palm the mechanism and is set up respectively the lateral part that the bubble held in the palm the conveyer belt, the syringe unloading is gone into to hold in the palm the mechanism and is included syringe arrangement case and the glassware of being connected with syringe arrangement case, xiLin bottle arrangement is gone into to hold in the palm the mechanism and is included xiLin bottle arrangement case, is equipped with xiLin bottle transfer manipulator between xiLin bottle arrangement case delivery outlet and bubble support conveyer belt, xiLin bottle transfer manipulator's tip is installed the first sucking disc of arranging in proper order.
6. A full servo pre-filled syringe packaging line according to claim 5, wherein: the lower glassware is including the guide slide rail and the transfer dish that the slope set up, bubble holds in the palm the conveyer belt and is equipped with the constant head tank according to certain interval arrangement, the transfer dish sets up between guide slide rail and the bubble hold in the palm the periphery wall of transfer dish is equipped with the catching groove of circumference equipartition the guide slide rail with bubble holds in the palm the conveyer belt between erect curved backplate, this backplate is close to the periphery wall of transfer dish, the transfer dish is by motor drive.
7. A full servo pre-filled syringe packaging line according to claim 1, wherein: the punching station of tectorial membrane is including the blowing axle, heat-seal station and the die-cut hole site that supply the tectorial membrane coiled material to place, the heat-seal station is equipped with the collet and by cylinder driven heat-seal plate, die-cut station is equipped with down the locating plate and by cylinder driven cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122170315.9U CN215884251U (en) | 2021-09-09 | 2021-09-09 | Full-servo pre-filled syringe packaging line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122170315.9U CN215884251U (en) | 2021-09-09 | 2021-09-09 | Full-servo pre-filled syringe packaging line |
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| Publication Number | Publication Date |
|---|---|
| CN215884251U true CN215884251U (en) | 2022-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122170315.9U Active CN215884251U (en) | 2021-09-09 | 2021-09-09 | Full-servo pre-filled syringe packaging line |
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| Country | Link |
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| CN (1) | CN215884251U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115339690A (en) * | 2022-10-19 | 2022-11-15 | 常州市双马医疗器材有限公司 | Conveying mechanism for injector boxing production line |
-
2021
- 2021-09-09 CN CN202122170315.9U patent/CN215884251U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115339690A (en) * | 2022-10-19 | 2022-11-15 | 常州市双马医疗器材有限公司 | Conveying mechanism for injector boxing production line |
| CN115339690B (en) * | 2022-10-19 | 2023-01-03 | 常州市双马医疗器材有限公司 | Conveying mechanism for injector boxing production line |
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