CN215879629U - Straightening device for controlling speed of flat wire - Google Patents
Straightening device for controlling speed of flat wire Download PDFInfo
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- CN215879629U CN215879629U CN202120760096.7U CN202120760096U CN215879629U CN 215879629 U CN215879629 U CN 215879629U CN 202120760096 U CN202120760096 U CN 202120760096U CN 215879629 U CN215879629 U CN 215879629U
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- 230000007246 mechanism Effects 0.000 claims abstract description 27
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- 238000003825 pressing Methods 0.000 abstract description 6
- 230000014759 maintenance of location Effects 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 230000001276 controlling effect Effects 0.000 description 15
- 230000006872 improvement Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of flat wire straightening, in particular to a straightening device for controlling the speed of a flat wire, which is used for straightening the flat wire and comprises a support frame, wherein three rotating wheels are arranged on the support frame and are respectively a first rotating wheel, a second rotating wheel and a third rotating wheel, the first rotating wheel and the third rotating wheel are symmetrically arranged relative to a second rotating wheel shaft, and the flat wire sequentially winds through the first rotating wheel, the second rotating wheel and the third rotating wheel; the straightening device also comprises a lifting mechanism and a control device, wherein the lifting mechanism is connected with a second rotating wheel, and the second rotating wheel ascends or descends on the supporting frame through the lifting mechanism; the control device comprises a controller, the controller is respectively connected with the first rotating wheel, the second rotating wheel, the third rotating wheel and the lifting mechanism, the effect of pressing the flat wire is achieved through the lifting of the second rotating wheel, the retention time of the flat wire in the straightening device is prolonged through the pressing of the flat wire, and then the effect of adjusting the speed of the flat wire in the straightening device is achieved.
Description
Technical Field
The utility model relates to the technical field of flat wire straightening, in particular to a straightening device for controlling the speed of a flat wire.
Background
In the production process of the flat wire, the twisted and formed flat wire generates stress, so that the flat wire is easy to deform. In the straightening device for straightening steel wires in the prior art, the steel wires are generally straightened by rotating a roller shaft or a rotating wheel and manually adjusting the steel wires to offset stress and straighten the flat wires.
In the straightening process, the length of the stay time of the flat wire in the straightening device influences the straightening effect of the flat wire, the stay time of the flat wire in the straightening process can be changed according to the different rotating speeds of a roller shaft or a rotating wheel in the straightening device, and the straightening device in the prior art is generally provided with a speed reducer or a variable speed motor, so that the integral size of the straightening device is larger, the speed regulating function can be realized only through the speed reducer or the variable speed motor, and the pressure of the flat wire cannot be regulated according to the straightening device.
SUMMERY OF THE UTILITY MODEL
The utility model aims to: in order to solve the problems in the prior art, the utility model provides a straightening device for controlling the speed of a flat wire.
In order to solve the problems in the prior art, the utility model adopts the following technical scheme:
a straightening device for controlling the speed of a flat wire comprises a support frame, wherein three rotating wheels are arranged on the support frame and respectively comprise a first rotating wheel, a second rotating wheel and a third rotating wheel, the first rotating wheel and the third rotating wheel are symmetrically arranged relative to a second rotating wheel shaft, and the flat wire sequentially winds through the first rotating wheel, the second rotating wheel and the third rotating wheel;
the straightening device also comprises a lifting mechanism and a control device, wherein the lifting mechanism is connected with the second rotating wheel, and the second rotating wheel ascends or descends on the supporting frame through the lifting mechanism;
the control device comprises a controller, and the controller is respectively connected with the first rotating wheel, the second rotating wheel, the third rotating wheel and the lifting mechanism.
As an improvement of the technical scheme of the straightening device for controlling the speed of the flat wire, the support frame is in a cross shape, the first rotating wheel and the third rotating wheel are respectively arranged at the left end and the right end of the support frame, the second rotating wheel is arranged at the lower part of the support frame, and the lifting mechanism and the control device are arranged at the upper part of the support frame.
As an improvement of the technical solution of the present invention for the straightening device for controlling the speed of the flat wire, the first turning wheel and the third turning wheel have the same level, and the level of the second turning wheel is lower than the level of the first turning wheel and the third turning wheel.
As an improvement of the technical scheme of the straightening device for controlling the speed of the flat wire, the first rotating wheel, the second rotating wheel and the third rotating wheel are respectively and correspondingly fixed on the support frame through a first fixing piece, a second fixing piece and a third fixing piece;
the lifting mechanism comprises a driving cylinder and a telescopic rod, the driving cylinder controls the telescopic rod to extend or retract, the telescopic rod is further connected with the second fixing piece, and the second fixing piece drives the second rotating wheel to ascend or descend on the supporting frame through the extension or retraction of the telescopic rod.
As an improvement of the technical scheme of the straightening device for controlling the speed of the flat wire, the second fixing piece is provided with a pressure sensor, and the pressure sensor is connected with the controller.
As an improvement of the technical scheme of the straightening device for controlling the speed of the flat wire, two spoke screws of the first rotating wheel are connected, the width of the rim is adjusted through the spoke screws, and the width of the rim is suitable for the width of the flat wire; the first runner, the second runner and the third runner are identical in structure.
As an improvement of the technical scheme of the straightening device for controlling the speed of the flat wire, the control device further comprises a position changer, and the position changer is respectively connected with the second rotating wheel and the controller.
The utility model has the beneficial effects that:
1. in the utility model, the flat wire sequentially winds the first rotating wheel, the second rotating wheel and the third rotating wheel, the second rotating wheel can ascend or descend on the supporting rod under the action of the lifting mechanism, the effect of pressing the flat wire is realized by the ascending and descending of the second rotating wheel, the retention time of the flat wire in the straightening device is prolonged by pressing the flat wire, the effect of adjusting the speed of the flat wire in the straightening device is realized, and the problems in the prior art are solved;
2. the pressure sensor is used for detecting the pressure on the second rotating wheel in real time, pressure data are transmitted to the control device, the control device controls the lifting mechanism to control the second rotating wheel to ascend and descend according to the pressure data, the effect of controlling the speed and straightening of the flat wire by automatic control is achieved, the control device is used for controlling the first rotating wheel, the second rotating wheel and the third rotating wheel to rotate, and the effect of automatic operation is achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
description of reference numerals: 1-a support frame; 2-a first wheel; 3-a second wheel; 4-a third wheel; 5-a control device; 6-driving the cylinder; 7-a telescopic rod; 8-a second fixing piece; 9-base.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of embodiments of the present invention, and not all embodiments.
As shown in figure 1, a straightening device for controlling the speed of a flat wire comprises a support frame 1 and is characterized in that three rotating wheels, namely a first rotating wheel 2, a second rotating wheel 3 and a third rotating wheel 4 are arranged on the support frame 1, the first rotating wheel 2 and the third rotating wheel 4 are arranged in an axial symmetry mode relative to the second rotating wheel 3, and the flat wire sequentially winds through the first rotating wheel 2, the second rotating wheel 3 and the third rotating wheel 4;
the straightening device also comprises a lifting mechanism and a control device 5, wherein the lifting mechanism is connected with the second rotating wheel 3, and the second rotating wheel 3 ascends or descends on the support frame 1 through the lifting mechanism;
the control device 5 comprises a controller which is respectively connected with the first rotating wheel 2, the second rotating wheel 3, the third rotating wheel 4 and the lifting mechanism.
In the utility model, the flat wire sequentially winds the first rotating wheel 2, the second rotating wheel 3 and the third rotating wheel 4, the second rotating wheel 3 can ascend or descend on the support frame 1 under the action of the lifting mechanism, the effect of pressing the flat wire is realized by the ascending and descending of the second rotating wheel 3, the retention time of the flat wire in the straightening device is prolonged by pressing the flat wire, the effect of adjusting the speed of the flat wire in the straightening device is realized, and the problems in the prior art are solved. Meanwhile, the controller controls the first rotating wheel 2, the second rotating wheel 3 and the third rotating wheel 4 to rotate and controls the lifting mechanism to control the lifting of the second rotating wheel 3, so that the effect of automatic operation is realized.
As an embodiment of the utility model, the supporting frame 1 is in a cross shape, the first rotating wheel 2 and the third rotating wheel 4 are respectively arranged at the left end and the right end of the supporting frame 1, the second rotating wheel 3 is arranged at the lower part of the supporting frame 1, and the lifting mechanism and the control device 5 are arranged at the upper part of the supporting frame 1, so that the arrangement of the straightening device for controlling the speed of the flat wire can be optimized, the second rotating wheel 3 can be ensured to ascend or descend on the supporting frame 1, the effect of tensioning the flat wire in the process of sequentially winding the flat wire through the first rotating wheel 2, the second rotating wheel 3 and the third rotating wheel 4 is ensured, and the whole volume of the utility model can be reduced. Preferably, a base 9 is arranged on the bottom of the support frame 1, and the support frame 1 can be stably placed on the ground through the base 9.
Furthermore, the first rotating wheel 2 and the third rotating wheel 4 are the same in horizontal height, and the second rotating wheel 3 is lower than the first rotating wheel 2 and the third rotating wheel 4 in horizontal height, so that the effect of tensioning the flat wire in the straightening process can be ensured, and the ascending or descending stroke of the second rotating wheel 3 can be limited.
The first rotating wheel 2, the second rotating wheel 3 and the third rotating wheel 4 are respectively and correspondingly fixed on the support frame 1 through a first fixing piece, a second fixing piece 8 and a third fixing piece; elevating system drives actuating cylinder 6 and telescopic link 7 including, drives actuating cylinder 6 and controls telescopic link 7 and stretch out or pack up, and telescopic link 7 still is connected with second mounting 8, through stretching out or packing up of telescopic link 7, and second mounting 8 drives second runner 3 and rises or descends on support frame 1. In the utility model, the lifting mechanism drives the telescopic rod 7 to extend or retract through the lifting cylinder, so that the effects of driving the second fixing part 8 and driving the second rotating wheel 3 to lift are realized. Preferably, the utility model is provided with a plurality of driving cylinders 6, one driving cylinder 6 corresponds to one telescopic rod 7, and the second rotating wheel 3 can be ensured to ascend or descend smoothly through the arrangement of the plurality of driving cylinders.
The second fixing part 8 is provided with a pressure sensor, the pressure sensor is connected with the controller through a circuit, the pressure sensor is used for detecting the pressure on the second rotating wheel 3 in real time and transmitting pressure data to the controller, and the controller controls the lifting mechanism to control the second rotating wheel 3 to ascend and descend according to the pressure data, so that the effect of automatically controlling the speed and straightening of the flat wire is achieved.
The two spokes of the first rotating wheel 2 are connected through screws, the width of the rim is adjusted through the screws, and the width of the rim is suitable for the width of the flat wire; the first rotating wheel 2, the second rotating wheel 3 and the third rotating wheel 4 are identical in structure, the distance between the spokes is adjusted by screwing the screws, namely the width of the rim is adjusted, the width of the rim is suitable for the width of the flat wire, and the flat wire drawing device is suitable for the flat wires with different widths.
The control device also comprises a position changer which is respectively connected with the second rotating wheel 3 and the controller, the structure of the speed changer is as the prior art, when in use, the number of rotating turns and the rotating angle of the rotor arranged in the speed changer are controlled according to the rising or falling height of the second rotating wheel 3, and the change data of the number of the turns and the angle are transmitted to the controller, after the controller receives the data signal, the controller controls the rotating speed of two adjacent equipment rollers, so as to protect the rollers, and in the binding process, the phenomenon that the pulling damage and the die drawing are caused due to the speed tolerance generated by the falling of the rolling speed is avoided.
All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Claims (7)
1. A straightening device for controlling the speed of a flat wire comprises a support frame and is characterized in that three rotating wheels are arranged on the support frame and respectively comprise a first rotating wheel, a second rotating wheel and a third rotating wheel, the first rotating wheel and the third rotating wheel are symmetrically arranged relative to a second rotating wheel shaft, and the flat wire sequentially winds through the first rotating wheel, the second rotating wheel and the third rotating wheel;
the straightening device also comprises a lifting mechanism and a control device, wherein the lifting mechanism is connected with the second rotating wheel, and the second rotating wheel ascends or descends on the supporting frame through the lifting mechanism;
the control device comprises a controller, and the controller is respectively connected with the first rotating wheel, the second rotating wheel, the third rotating wheel and the lifting mechanism.
2. The straightening device for controlling the speed of the flat wire according to claim 1, wherein the supporting frame is in a cross shape, the first rotating wheel and the third rotating wheel are respectively arranged at the left end and the right end of the supporting frame, the second rotating wheel is arranged at the lower part of the supporting frame, and the lifting mechanism and the control device are arranged at the upper part of the supporting frame.
3. The straightening device for controlling the speed of a flat wire according to claim 2, wherein the first rotating wheel and the third rotating wheel have the same level, and the level of the second rotating wheel is lower than the level of the first rotating wheel and the third rotating wheel.
4. The straightening device for controlling the speed of the flat wire according to claim 3, wherein the first rotating wheel, the second rotating wheel and the third rotating wheel are respectively and correspondingly fixed on the supporting frame through a first fixing piece, a second fixing piece and a third fixing piece;
the lifting mechanism comprises a driving cylinder and a telescopic rod, the driving cylinder controls the telescopic rod to extend or retract, the telescopic rod is further connected with the second fixing piece, and the second fixing piece drives the second rotating wheel to ascend or descend on the supporting frame through the extension or retraction of the telescopic rod.
5. The straightening device for controlling the speed of the flat wire according to claim 4, wherein the second fixing member is provided with a pressure sensor, and the pressure sensor is connected with the controller.
6. The straightening device for controlling the speed of the flat wire according to claim 5, wherein two spokes of the first rotating wheel are connected by screws, and the width of the rim is adjusted by the screws, and the width of the rim is suitable for the width of the flat wire; the first runner, the second runner and the third runner are identical in structure.
7. The straightening device for controlling the speed of the flat wire according to any one of the claims 1 to 6, wherein the control device further comprises a position shifter, and the position shifter is respectively connected with the second rotating wheel and the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120760096.7U CN215879629U (en) | 2021-04-14 | 2021-04-14 | Straightening device for controlling speed of flat wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120760096.7U CN215879629U (en) | 2021-04-14 | 2021-04-14 | Straightening device for controlling speed of flat wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215879629U true CN215879629U (en) | 2022-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120760096.7U Active CN215879629U (en) | 2021-04-14 | 2021-04-14 | Straightening device for controlling speed of flat wire |
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| Country | Link |
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| CN (1) | CN215879629U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116603946A (en) * | 2023-07-19 | 2023-08-18 | 南通叠佳金属制品有限公司 | Steel wire straightener for steel wire rope production and processing and use method thereof |
-
2021
- 2021-04-14 CN CN202120760096.7U patent/CN215879629U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116603946A (en) * | 2023-07-19 | 2023-08-18 | 南通叠佳金属制品有限公司 | Steel wire straightener for steel wire rope production and processing and use method thereof |
| CN116603946B (en) * | 2023-07-19 | 2023-09-29 | 南通叠佳金属制品有限公司 | Steel wire straightener for steel wire rope production and processing and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A straightening device for controlling the speed of flat wires Granted publication date: 20220222 Pledgee: Zhaoqing SME Financing Guarantee Co.,Ltd. Pledgor: GUANGDONG YATAI NEW MATERIAL TECHNOLOGY Co.,Ltd.|Guangdong Yaxin Nonmetallic Material Technology Co.,Ltd.|GUANGDONG ASIA-PACIFIC LIGHTWEIGHT TECHNOLOGY RESEARCH Co.,Ltd. Registration number: Y2024980002168 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |