CN206716778U - A kind of corrugated plating bender - Google Patents

A kind of corrugated plating bender Download PDF

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Publication number
CN206716778U
CN206716778U CN201720439352.6U CN201720439352U CN206716778U CN 206716778 U CN206716778 U CN 206716778U CN 201720439352 U CN201720439352 U CN 201720439352U CN 206716778 U CN206716778 U CN 206716778U
Authority
CN
China
Prior art keywords
corrugated plating
bender
lower roll
roll
upper roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201720439352.6U
Other languages
Chinese (zh)
Inventor
丁军
杨力
胡晓军
王颖
王松
黄木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MCC Capital Engineering and Research Incorporation Ltd
Zhongye Jingcheng Engineering Technology Co Ltd
CERI Technology Co Ltd
Original Assignee
Zhongye Jingcheng Engineering Technology Co Ltd
CERI Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhongye Jingcheng Engineering Technology Co Ltd, CERI Technology Co Ltd filed Critical Zhongye Jingcheng Engineering Technology Co Ltd
Priority to CN201720439352.6U priority Critical patent/CN206716778U/en
Application granted granted Critical
Publication of CN206716778U publication Critical patent/CN206716778U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model proposes a kind of corrugated plating bender, it is related to metal plate cold-bent forming field.The corrugated plating bender includes frame and can be rotatably mounted in frame and horizontally disposed upper roller, lower roll, guide reel and help roll, guide reel, lower roll and help roll are sequentially arranged at intervals along corrugated plating approach axis and curved arrangement, upper roller is located at the side of corrugated plating, guide reel, lower roll and help roll are respectively positioned on the opposite side of corrugated plating, and upper roller is arranged on lower roll, and it is inclined to the top of guide reel side.The corrugated plating bender can realize the horizontally mounted of corrugated plating, simplify the loading process of corrugated plating, improve production efficiency.

Description

A kind of corrugated plating bender
Technical field
It the utility model is related to metal plate cold-bent forming field, more particularly to a kind of ripple for the metal corrugated plate starting the arc Plate bender.
Background technology
The cold roll forming of corrugated plating typically realizes that current existing bender mainly has four-roller ripple by corrugated plating bender Card bender and three roller corrugated plating benders, wherein, four-roller corrugated plating bender is divided into double-roller type and upper one under two rollers again Three-roller type under roller.
The advantages of three-roller type corrugated plating bender is the curved arc for being easily achieved deep camber, but three-roller type corrugated plating bender Also there is the shortcomings that unconquerable, in production process, easily skidded between corrugated plating and roll during the three-roller type corrugated plating bender starting the arc, There is deviation in actual linear speed and detection, influence precision when bending different radians.As shown in figure 4, under upper two roller double-roller type four-roller The advantages of bender is four-roll driven stabilization, but because the spacing of two upper rollers 90 is larger, and corrugated plating spring-go is big during the starting the arc, it is difficult to Realize the circular arc for bending different curvature linking;And because 4 starting the arc are bad preset, the curved arc of deep camber is not applied to yet.Such as figure Shown in 5, the four-roller corrugated plating bender of three-roller type can make up the deficiency of three-roller type corrugated plating bender under a upper roller, be not easy to beat It is sliding, simultaneously because upper roller 80 is fixed, pressed in two side rollers, lower roll aids in the upper roller that reclines, therefore can bend different curvature linking Circular arc is relatively easy;But because lower roll often influences the spacing of two side rollers, therefore do not apply to the curved arc of curvature bigger than normal.And with It is exactly that overhead traveling crane lifting must be used to tilt that upper four-roller corrugated plating bender and three roller corrugated plating benders, which have a common drawback, Load corrugated plating, complex operation, easily make a fault, production efficiency is relatively low.
In consideration of it, the present inventor develops one kind according to the production design experience for being engaged in this area and association area for many years Corrugated plating bender, to solve the problems, such as that prior art is present.
Utility model content
The purpose of this utility model is to provide a kind of corrugated plating bender, can realize the horizontally mounted of corrugated plating, simplifies The loading process of corrugated plating, improve production efficiency.
To reach above-mentioned purpose, the utility model proposes a kind of corrugated plating bender, wherein, the corrugated plating bender bag Including rack and it can be rotatably mounted in the frame and horizontally disposed upper roller, lower roll, guide reel and help roll, the guiding Roller, the lower roll and help roll order are located at along corrugated plating approach axis interval setting and curved arrangement, the upper roller The corrugated plating side, the guide reel, the lower roll and the help roll are respectively positioned on the corrugated plating opposite side, the upper roller Being arranged on the lower roll, it is inclined to the top of the guide reel side.
Corrugated plating bender as described above, wherein, the both ends of the upper roller are arranged on the machine by top chock On frame, the both ends of the lower roll are arranged in the frame by step.
Corrugated plating bender as described above, wherein, the both ends of the help roll are respectively connected with swing assembly, each described Swinging assembly includes asessory shaft bearing and swing arm, and the end of the help roll can rotationally be connected by the asessory shaft bearing In the swing arm, one end of the swing arm is hinged on the step of homonymy, drive of the help roll in the swing arm Under around the lower roll rotate.
Corrugated plating bender as described above, wherein, the swing assembly also includes hydraulic cylinder, the cylinder head of the hydraulic cylinder It is connected with the other end of the swing arm, drives the swing arm to be swung around the lower roll.
Corrugated plating bender as described above, wherein, offered in the frame with the step corresponding matching and The chute being vertically arranged, the step are arranged in the chute, and the bottom of each step is provided with liter Falling unit, the step slide up and down under the driving of the lowering or hoisting gear in the chute.
Corrugated plating bender as described above, wherein, the frame includes base, the first memorial archway and the second memorial archway, described First memorial archway and second memorial archway are vertical and are installed on the base, the upper roller, the lower roll, the guide reel and The help roll is crossed between first memorial archway and second memorial archway.
Corrugated plating bender as described above, wherein, the frame includes pull bar, and the both ends of the pull bar are fixed respectively Be connected on first memorial archway and second memorial archway on.
Corrugated plating bender as described above, wherein, the upper roller and the lower roll are respectively connected with drive device.
Corrugated plating bender as described above, wherein, the drive device includes planetary reduction gear and subtracted with the planet The motor of fast device connection.
Corrugated plating bender as described above, wherein, the diameter of the guide reel is less than the diameter of the lower roll.
Compared with prior art, the utility model has the characteristics that and advantage:
The utility model proposes corrugated plating curved arc function realize ripple plate level be sent into, substitute overhead traveling crane lifting, operation letter Folk prescription just, simplifies the loading process of corrugated plating, improves production efficiency;
The utility model proposes corrugated plating bender, upper roller, guide reel fix, and lower roll is offset to the lower section of upper roller and energy It is enough upper to press, it is simple and compact for structure while additional with help roll using 3 points into arc principle, for stability contorting bent arc radius, energy Enough fluctuating errors for effectively reducing bent arc radius, reduce corrugated plating spring-go;
The utility model proposes corrugated plating bender, upper roller, lower roll are drive roll, and guide reel, help roll are passive Roller, be advantageous to preset starting the arc point of contact;The utility model proposes corrugated plating bender, bent by driving upper roller and lower roll to realize Corrugated plating, it is easy to bend the corrugated plating arc of different curvature, and easily realizes the corrugated plating circular arc for bending different curvature linking, also The corrugated plating circular arc of large-scale radius of curvature, reliable and stable, convenient and efficient can be realized with the less power of bending.
Brief description of the drawings
Accompanying drawing described here is only used for task of explanation, and is not intended in any way to limit disclosed in the utility model Scope.In addition, shape and proportional sizes of each part in figure etc. are only schematical, it is used to help to reason of the present utility model Solution, it is not the specific shape and proportional sizes for limiting each part of the utility model.Those skilled in the art is new in this practicality Under the teaching of type, various possible shapes and proportional sizes can be selected to implement the utility model as the case may be.
Fig. 1 be the utility model proposes corrugated plating bender schematic diagram;
Fig. 2 be the utility model proposes corrugated plating bender structural representation (one);
Fig. 3 be the utility model proposes corrugated plating bender structural representation (two);
Fig. 4 is the structural representation of double-roller type starting the arc machine under two rollers in prior art;
Fig. 5 is the structural representation of three-roller type starting the arc machine under a roller in prior art.
Description of reference numerals:
10 frames;11 chutes;
12 bases;13 first memorial archways;
14 second memorial archways;15 pull bars;
16 nuts;17 frames;
20 upper rollers;21 top chocks;
30 lower rolls;31 steps;
32 lowering or hoisting gears;40 help rolls;
41 swing assembly;411 asessory shaft bearings;
412 swing arms;413 hydraulic cylinders;
414 supports;50 guide reels;
60 drive devices;61 planetary reduction gears;
62 motors;200 corrugated platings;
Format roll on 300;400 lower forming rollers;
C curvilinear paths;80 upper rollers;
90 upper rollers.
Embodiment
With reference to the description of accompanying drawing and the utility model embodiment, can clearly understand of the present utility model Details.But specific embodiment of the present utility model described here, it is only used for explaining the purpose of this utility model, without It can be understood as being to limitation of the present utility model in any way.Under teaching of the present utility model, technical staff is contemplated that Based on any possible deformation of the present utility model, these are regarded as belonging to the scope of the utility model.
Refer to Fig. 1 to Fig. 3, the utility model proposes corrugated plating bender include frame 10 and to be rotatably mounted at In frame and horizontally disposed upper roller 20, lower roll 30, help roll 40 and guide reel 50, guide reel 50, lower roll 30 and help roll 40 Approach axis of the order along corrugated plating 200 is arranged at intervals and curved arrangement, and upper roller 20 is arranged on lower roll 30, and it is inclined to guide reel The top of 50 sides, upper roller 20 are located at the side of corrugated plating 200, and guide reel 50, lower roll 30 and help roll 40 are respectively positioned on corrugated plating 200 opposite side.
The utility model proposes corrugated plating bender it is simple and compact for structure, when in use, by the guiding of guide reel 50, The channeled roller 50 of corrugated plating 200, which is horizontal, to be sent between upper roller 20 and lower roll 30, because upper roller 20 is not located at lower roll 30 surface and be provided in lower roll 30 be inclined to guide reel 50 side, corrugated plating 200 first passes through upper roller 20, in upper roller 20 Moved under drive, then by lower roll 30, and upper roller 20 is smoothly bitten with under upper roller 20 and the common drive of lower roll 30 Between roller 30;It instead of and corrugated plating is sent into roller diagonally downward, it is necessary to be lifted with overhead traveling crane to adapt to roll gap pattern in the prior art Between seam, the operation of curved arc can be just bitten so that it is simple to operate, improve production efficiency;Afterwards, upper roller 20, guiding The position of roller 50 and lower roll 30 is fixed, and using 3 points of principles into arc, is molded the curved arc of corrugated plating 200;Last corrugated plating 200 is again By help roll 40, help roll 40 is capable of the fluctuating error of stability contorting bent arc radius, effectively reduction bent arc radius, reduces ripple The possibility of the multiple bullet of plate 200.Simultaneously as upper roller 20 is not located at the surface of lower roll 30 and is provided in lower roll 30 and is inclined to The side (i.e. lower roll 30 is offset to the side of upper roller 20 in the horizontal direction) of guide reel 50, is more beneficial for lower roll 30 and participates in ripple Plate 200 bends deformation process, and not only as the pressing of upper roller 20, it is more conducive to the curved arc shaping of corrugated plating 200.This reality It can be used with the corrugated plating bender of new proposition with unit, corrugated plating be placed on feeding is run and gripped on horizontal stand originally The corrugated plating bender that utility model proposes, the veneer starting the arc;Supporting shaping machine set is continuous after being also disposed at cold-bending forming machine Production, for the continuous production starting the arc, corrugated plating is taken advantage of a situation by the upper format roll 300 and lower forming roller 400 of last a time forming machine Level be fed through the utility model proposes corrugated plating bender, under the guiding of guide reel 50, into upper roller 20 and lower roll 30 Between, bent arc radius is controlled by the auxiliary of help roll 40, so as to obtain required curved arc corrugated plating.
In one optional example of the utility model, the both ends of upper roller 20 are arranged on frame 10 by top chock 21 On, the both ends of lower roll 30 are arranged in frame 10 by step 31.
In one optional example of the utility model, the both ends of guide reel 50 are by guiding roll bearing seat (not marked in figure Go out) it is arranged in frame 10.
In one optional example of the utility model, as shown in Figure 1 to Figure 3, the both ends of help roll 40 are respectively connected with pendulum Dynamic assembly 41, each assembly 41 that swings include asessory shaft bearing 411 and swing arm 412, and the end of help roll 40 passes through asessory shaft Bearing 411 can rotationally be connected in swing arm 412 (between the both ends of swing arm 412), and one end of swing arm 412 is hinged under homonymy On bearing block 31, help roll 40 is swung around lower roll 30 under the drive of swing arm 412 (as shown in figure 1, help roll 40 is along circular arc Curvilinear path C is moved and is fitted in all the time on corrugated plating).So as to adjust the position of help roll 40 by swing arm 412, make auxiliary Help roller 40 to can adapt to the corrugated plating of different curved arc radius of curvature, the bent arc radius of further stability contorting corrugated plating, effectively subtract The fluctuating error of few bent arc radius, reduces corrugated plating spring-go.
In one optional example of the utility model, as shown in figure 3, swinging assembly also includes hydraulic cylinder 413, hydraulic cylinder 413 cylinder head is connected with the other end of swing arm 412 and drives swing arm 412 to be swung around lower roll 30.Can be more square by hydraulic cylinder 413 Just the opening position for swinging and more easily making swing arm 412 be still in needs of control swing arm 412.
In one optional example of the utility model, offered in frame 10 and the corresponding matching of step 31 and vertical The chute 11 of setting, step 31 are arranged in chute 11, and the bottom of each step 31 is provided with lowering or hoisting gear 32, Step 31 slides up and down under the driving of lowering or hoisting gear 32 in chute 11, to adjust the height of lower roll 30, changes upper roller Corrugated plating 200 is bent into different bent arc radius by the distance between 20 and lower roll 30, final realize.In an optional example In, lowering or hoisting gear 32 can be spiral lift device.
In one optional example of the utility model, frame 10 includes base 12, the first memorial archway 13 and the second memorial archway 14, First memorial archway 13 and the second memorial archway 14 are vertically arranged and are fixedly connected on base 12, upper roller 20, lower roll 30, the and of guide reel 50 Help roll 40 is crossed between the first memorial archway 13 and the second memorial archway 14.The both ends of upper roller 20 pass through two top chocks 21 respectively On the first memorial archway 13 and the second memorial archway 14, the first memorial archway 13 and the second memorial archway 14 offer corresponding with top chock 21 Coordinate and the mounting groove of opening upwards, top chock 21 are arranged in mounting groove and fixed by cover 17.
Hydraulic cylinder 413 can be fixedly mounted on base 12 by support 414 in an optional example.
In one optional example of the utility model, as shown in Figure 2 and Figure 3, frame 10 also includes pull bar 15, pull bar 15 both ends be respectively fixedly connected with the first memorial archway 13 and the second memorial archway 14 on.In an optional example, pull bar 15 Both ends extend through the first memorial archway 13 and the second memorial archway 14 and are fixed on respectively on the first memorial archway 13 by two nuts 16 and the On two memorial archways 14.The pull bar 15 being fixedly connected between the first memorial archway 13 and the second memorial archway 14 can strengthen the rigidity of frame 10. Certain frame 10 can include two or more pull bars 15, be separately positioned on the import of corrugated plating 200 side and/or The side that corrugated plating 200 exports.
In one optional example of the utility model, upper roller 20 and lower roll 30 are drive roll, are respectively connected with driving dress Put 60;Guide reel 50 and help roll 40 are idler roller.So, it is more beneficial for preset starting the arc point of contact;While driving upper roller 20 Corrugated plating 200 is bent with lower roll 30, is also more easy to realize and realizes that the corrugated plating of large-scale radius of curvature is justified with the less power of bending Arc, it is final to realize the corrugated plating arc (the corrugated plating circular arc of different curvature linking) for bending different curvature.
In one optional example of the utility model, the diameter of guide reel 50 is less than the diameter of lower roll 30.
In one optional example of the utility model, the horizontal of drive device 60 that upper roller 20 connects is directly installed on machine On frame, drive device includes motor 62 and planetary reduction gear 61, and motor 62 is connected by planetary reduction gear 61 with upper roller 20, so as to Upper roller 20 is driven to be rotated around the axis of upper roller 20.Certainly, the structure of drive device 60 is not limited thereto, those skilled in the art Known other structures can be with, such as drive device 60 can also be that motor passes through gearing speed-reducer and universal drive shaft and upper roller 20 Connection, driving upper roller 20 rotate.The horizontal of drive device 60 being connected with lower roll 30 is connected directly between on step 31.Lower roll The structure of 30 drive device 60 is identical with the drive device 60 of upper roller 20, repeats no more.Wherein drive device corresponding to upper roller Drive device corresponding with lower roll can be arranged on the same side (the first memorial archway side or the second memorial archway side) of frame, can also It is arranged on the not homonymy (being separately positioned on the first memorial archway side and the second memorial archway side) of frame.
The utility model proposes corrugated plating bender use process it is as follows:
The utility model proposes corrugated plating bender can be used alone, the veneer starting the arc;Also may be arranged at forming machine it Afterwards, the continuous starting the arc.By taking the continuous starting the arc as an example, corrugated plating 200 by last a time forming machine upper format roll 300 and lower forming roller 400 give corrugated plating bender, under the guiding of guide reel 50, the guide reel 50 through corrugated plating bender, into the He of upper roller 20 Between lower roll 30, then the auxiliary control bent arc radius by help roll 40, so as to obtain required curved arc corrugated plating.
For explaining in detail for the respective embodiments described above, its purpose is only that to explain to the utility model, in order to The utility model is better understood when, still, these descriptions can not be with any explanation into being to limit of the present utility model System, particularly, each feature described in various embodiments can also be mutually combined, so as to form other implementations Mode, except there is clearly opposite description, these features should be understood to be applied in any one embodiment, and simultaneously It is not only limited to described embodiment.

Claims (10)

1. a kind of corrugated plating bender, it is characterised in that the corrugated plating bender includes frame and can be rotatably mounted at institute State in frame and horizontally disposed upper roller, lower roll, guide reel and help roll, the guide reel, the lower roll and the help roll Order is arranged at intervals along corrugated plating approach axis and curved arrangement, the upper roller are located at the corrugated plating side, the guiding Roller, the lower roll and the help roll are respectively positioned on the corrugated plating opposite side, and the upper roller is arranged on the lower roll, and it is inclined to institute State the top of guide reel side.
2. corrugated plating bender as claimed in claim 1, it is characterised in that pacified by top chock at the both ends of the upper roller In the frame, the both ends of the lower roll are arranged in the frame by step.
3. corrugated plating bender as claimed in claim 2, it is characterised in that it is total that the both ends of the help roll are respectively connected with swing Into each swing assembly includes asessory shaft bearing and swing arm, and the end of the help roll passes through the asessory shaft bearing Can rotationally it be connected in the swing arm, one end of the swing arm is hinged on the step of homonymy, and the help roll is in institute State and rotated under the drive of swing arm around the lower roll.
4. corrugated plating bender as claimed in claim 3, it is characterised in that the swing assembly also includes hydraulic cylinder, described The cylinder head of hydraulic cylinder is connected with the other end of the swing arm, drives the swing arm to be swung around the lower roll.
5. the corrugated plating bender as described in any one in claim 2 to 4, it is characterised in that offered in the frame With the step corresponding matching and the chute that is vertically arranged, the step is arranged in the chute, each described The bottom of step is provided with lowering or hoisting gear, and the step is under the driving of the lowering or hoisting gear in the chute Slide up and down.
6. corrugated plating bender as claimed in claim 1, it is characterised in that the frame includes base, the first memorial archway and the Two memorial archways, first memorial archway and second memorial archway are vertical and are installed on the base, the upper roller, the lower roll, The guide reel and the help roll are crossed between first memorial archway and second memorial archway.
7. corrugated plating bender as claimed in claim 6, it is characterised in that the frame includes pull bar, and the two of the pull bar End be respectively fixedly connected with first memorial archway and second memorial archway on.
8. corrugated plating bender as claimed in claim 1, it is characterised in that the upper roller and the lower roll are respectively connected with driving Device.
9. corrugated plating bender as claimed in claim 8, it is characterised in that the drive device include planetary reduction gear and with The motor of the planetary reduction gear connection.
10. corrugated plating bender as claimed in claim 8 or 9, it is characterised in that the diameter of the guide reel be less than it is described under The diameter of roller.
CN201720439352.6U 2017-04-25 2017-04-25 A kind of corrugated plating bender Withdrawn - After Issue CN206716778U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720439352.6U CN206716778U (en) 2017-04-25 2017-04-25 A kind of corrugated plating bender

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720439352.6U CN206716778U (en) 2017-04-25 2017-04-25 A kind of corrugated plating bender

Publications (1)

Publication Number Publication Date
CN206716778U true CN206716778U (en) 2017-12-08

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Family Applications (1)

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Country Status (1)

Country Link
CN (1) CN206716778U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106881379A (en) * 2017-04-25 2017-06-23 北京京诚之星科技开发有限公司 A kind of corrugated plating bender
CN110586720A (en) * 2019-10-21 2019-12-20 无锡特优特机械有限公司 Novel wave tile arc bending machine
CN111229973A (en) * 2020-01-07 2020-06-05 姚厚君 Manufacturing method of tea packaging caddy
CN112742918A (en) * 2021-01-25 2021-05-04 潍坊东鑫智能科技有限公司 High-efficient accurate bender of bending

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106881379A (en) * 2017-04-25 2017-06-23 北京京诚之星科技开发有限公司 A kind of corrugated plating bender
CN106881379B (en) * 2017-04-25 2019-09-24 北京京诚之星科技开发有限公司 A kind of corrugated plating bender
CN110586720A (en) * 2019-10-21 2019-12-20 无锡特优特机械有限公司 Novel wave tile arc bending machine
CN111229973A (en) * 2020-01-07 2020-06-05 姚厚君 Manufacturing method of tea packaging caddy
CN112742918A (en) * 2021-01-25 2021-05-04 潍坊东鑫智能科技有限公司 High-efficient accurate bender of bending

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Granted publication date: 20171208

Effective date of abandoning: 20190924