CN215870162U - Full-automatic assembly production line of double-end pencil - Google Patents
Full-automatic assembly production line of double-end pencil Download PDFInfo
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- CN215870162U CN215870162U CN202122089518.5U CN202122089518U CN215870162U CN 215870162 U CN215870162 U CN 215870162U CN 202122089518 U CN202122089518 U CN 202122089518U CN 215870162 U CN215870162 U CN 215870162U
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Abstract
The utility model discloses a full-automatic assembly production line of a double-end wire harness, which comprises a machine body, wherein a working platform is arranged on the machine body, the working platform is divided into a semi-finished product assembly unit and a finished product processing unit according to the left and right, a semi-finished product carrying station is arranged between the semi-finished product assembly unit and the finished product processing unit, a front section carrying station and a rear section carrying station are also arranged on the working platform, and a defective product discharging station is also arranged between the front section carrying station and the rear section carrying station; the semi-finished product assembling unit is sequentially provided with a wire material loading station, a peeling station, a rain plug loading station, a detection station and a terminal crimping station; and a connector loading station and a connector installing station are arranged on the finished product processing unit. The production line is highly integrated, a full-automatic production mode is adopted, manual transfer is not needed, the requirements of assembly production in a flow type are met, the production efficiency is greatly improved, the labor cost is reduced, the positions of all stations in the production line are reasonably designed, and the space utilization rate of the production line is effectively improved.
Description
Technical Field
The utility model relates to the technical field of double-end wire harness production, in particular to a full-automatic assembly production line for a double-end wire harness.
Background
When automobiles no longer appear as luxuries in the field of vision of people, the sales of automobiles are beginning to rise straight, the market of automobile wire harnesses is gradually expanding, and more wire harness factories pay attention to the production flow of the automobile wire harnesses. The standard and reliability of the automobile wire harness directly influence the service life and the safety performance of the automobile. Automotive wiring harness production is generally a combination of components such as wires, contact terminals (connectors) and sheaths.
The current automobile wire harness production flow and process are generally as follows: (1) the method comprises the following steps of (1) cutting and stripping automobile wires, wherein a wire cutting person needs to monitor the length, a wire cutting notch and the length of stripping the wires at any time, and the wire cutting process directly influences the subsequent automobile wire harness production flow and is related to the whole progress; (2) the crimping process is characterized in that the crimping of the automobile wire harness at the terminal is required to be carried out strictly according to an operation instruction, some wire harnesses are sleeved with a waterproof plug and then crimped, and some wire harnesses are sleeved with a protective sleeve and returned from a preassembly station and then crimped; (3) pre-assembling process; (4) and (5) final assembly process. The problems of unreasonable process arrangement and multiple processes exist in the traditional process production line at present, and the automation degree is low.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims to provide a full-automatic assembly production line for double-head wire harnesses, which replaces manual operation and realizes fast and efficient full-automatic production.
In order to achieve the above object, the present invention employs the following:
a double-end wire harness full-automatic assembly production line comprises a machine body, wherein a working platform is arranged on the machine body, the working platform is divided into a semi-finished product assembly unit and a finished product processing unit according to the left and right sides, a semi-finished product carrying station is arranged between the semi-finished product assembly unit and the finished product processing unit, a front section carrying station is arranged behind the semi-finished product assembly unit, a rear section carrying station is arranged behind the finished product processing unit, and a defective product discharging station is also arranged between the front section carrying station and the rear section carrying station;
a wire coil paying-off station is arranged outside the machine body and in front of the semi-finished product assembling unit, and a finished product blanking and carrying station is arranged outside the machine body and behind the finished product processing unit;
the semi-finished product assembling unit is sequentially provided with a wire material loading station, a peeling station, a rain plug loading station, a detection station and a terminal crimping station from the head end to the tail end;
and a connector loading station and a connector installing station are arranged on the finished product processing unit in the front and at the back.
According to the scheme, the wire is shifted and circulated by the front-section carrying station, so that the wire is sequentially cut, peeled, filled with a rain plug and pressed in each station in the semi-finished product assembling unit, the finished semi-finished product wire harness is conveyed to the rear-section carrying station by the semi-finished product carrying station, the semi-finished product wire harness is shifted and circulated by the rear-section carrying station, and the connector is filled in the finished product processing unit, so that full-automatic production is realized; and still be equipped with the detection station in the semi-manufactured goods equipment unit, can realize the automatic detection of defective products, the defective products that detect are transported to defective products and arrange material station department, and the process is stable and controlled, reduces the production process variation.
Preferably, a wire transfer station is further arranged between the peeling station and the rain plug loading station.
Preferably, a terminal detection station and a terminal rotation station are sequentially arranged behind the terminal crimping station.
Preferably, a connector loading vibration disc is further arranged in front of the connector loading station.
Preferably, the connector assembling station is divided into a left end assembling connector station and a right end assembling connector station.
Preferably, the front section carrying station is provided with a plurality of front section carrying tools, and the rear section carrying station is provided with a plurality of rear section carrying tools.
Preferably, a wire transfer detection station is arranged between the wire coil paying-off station and the wire feeding station.
Preferably, an industrial control platform body is further arranged outside the machine body.
Compared with the prior art, the utility model has the beneficial effects that: the production line is highly integrated, a full-automatic production mode is not needed, the requirement of assembly production in a running water mode is met, the production efficiency is greatly improved, the labor cost is reduced, the positions of all stations in the production line are reasonable in design, and the space utilization rate of the production line is effectively improved.
Drawings
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
FIG. 1 is a schematic structural diagram of a full-automatic assembly line for a double-ended wiring harness according to an embodiment of the present invention;
FIG. 2 is a schematic view of various stations in a semi-finished product assembly unit according to an embodiment of the present invention;
FIG. 3 is a schematic view of various stations in a finishing unit according to an embodiment of the present invention;
FIG. 4 is a schematic view of a front end carrier station according to an embodiment of the present invention;
FIG. 5 is a schematic view of a back end transfer station according to an embodiment of the present invention;
in the figures, the various reference numbers are:
1-machine body, 2-working platform, 3-semi-finished product assembling unit, 4-finished product processing unit, 5-semi-finished product conveying station, 6-front section conveying station, 7-rear section conveying station, 8-defective product discharging station, 9-wire coil paying-off station, 10-finished product blanking conveying station, 11-wire transfer detection station, 12-industrial control platform body, 31-wire material loading station, 32-peeling station, 33-wire material transfer station, 34-rain plug loading station, 35-detection station, 36-terminal crimping station, 37-terminal detection station, 38-terminal rotation station, 41-connector loading station, 42-connector loading station, 421-left end assembling connector station, 422-right end assembling connector station, 43-connector loading vibration plate, 61-front-section conveying appliance and 71-rear-section conveying appliance.
Detailed Description
In order to more clearly illustrate the utility model, the utility model is further described below in connection with preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the utility model.
As shown in fig. 1, an embodiment of the utility model provides a full-automatic assembly production line for a double-end wire harness, which includes a machine body 1, wherein a working platform 2 is arranged on the machine body 1, the working platform 2 is divided into a semi-finished product assembly unit 3 and a finished product processing unit 4 according to left and right, a semi-finished product carrying station 5 is arranged between the semi-finished product assembly unit 3 and the finished product processing unit 4, a front-section carrying station 6 is arranged behind the semi-finished product assembly unit 3, a rear-section carrying station 7 is arranged behind the finished product processing unit 4, and a defective product discharging station 8 is further arranged between the front-section carrying station 6 and the rear-section carrying station 7.
A wire coil paying-off station 9 is arranged outside the machine body 1 and in front of the semi-finished product assembling unit 3 and used for storing a wire coil and paying off a wire; a finished product blanking and carrying station 10 is also arranged outside the machine body 1 and behind the finished product processing unit 4 and is used for carrying, packaging, storing and delivering the final formed product.
Wherein, as shown in fig. 2, the semi-finished product assembling unit 3 is provided with a wire feeding station 31 from the head end to the tail end in sequence: the wire cutting machine is responsible for switching and feeding wires with different colors and specifications and has a certain cutting function; peeling station 32: the wire peeling machine is responsible for peeling two ends of a wire; wiper plug loading station 34: the waterproof plug is arranged on the wire; detection station 35: the method mainly comprises the steps of detecting the peeling condition of the head of a wire, the number of wire cores exposed out of the peeled head of the wire and the installation condition of a waterproof plug; terminal crimping station 36: for crimping the terminal onto the stripped head of the wire.
As shown in fig. 3, the finishing unit 4 is provided with a connector loading station 41 and a connector loading station 42 in front and rear directions.
As shown in fig. 2, a wire transfer station 33 is provided between the peeling station 32 and the wiper plug station 34 as a transfer position for temporarily placing the wire when the conveyance device is switched in the preceding conveyance station.
As shown in fig. 2, a terminal detection station 37 for detecting the condition of the terminal after crimping and a terminal rotation station 38 for adjusting the terminal angle based on the detection result are provided in sequence after the terminal crimping station 36.
Further, as shown in fig. 1, a connector loading vibration tray 43 is further disposed in front of the connector loading station 41, and the connector loading station is responsible for loading the connector loading vibration tray to a position to be assembled.
As shown in fig. 3, the connector assembling station 42 is divided into a left end connector assembling station 421 and a right end connector assembling station 422, and is used for assembling connectors at two ends of the wire respectively.
It should be noted that, as shown in fig. 4 and 5, the front stage carrying station 6 is provided with a plurality of front stage carrying devices 61 capable of shifting and circulating, and the rear stage carrying station 7 is provided with a plurality of rear stage carrying devices 71 capable of shifting and circulating, so as to satisfy the continuous operation mode.
In addition, as shown in fig. 1, a wire transfer detection station 11 is disposed between the wire coil paying-off station 9 and the wire feeding station 31, and when the wire coil paying-off station puts in wire raw materials to the wire feeding station, the wire passes through the wire transfer detection station to check the appearance of the wire.
Furthermore, as shown in fig. 1, an industrial control platform 12 is disposed outside the machine body 1, and a computer is disposed on the industrial control platform, so that an operator can process and print production batch and order information through the computer.
According to the scheme, the wire is shifted and circulated by the front-section carrying station, so that the wire is sequentially cut, peeled, filled with a rain plug and pressed in each station in the semi-finished product assembling unit, the finished semi-finished product wire harness is conveyed to the rear-section carrying station by the semi-finished product carrying station, the semi-finished product wire harness is shifted and circulated by the rear-section carrying station, and the connectors are respectively mounted at two ends of the wire harness in the finished product processing unit, so that full-automatic production is realized; and still be equipped with the detection station in the semi-manufactured goods equipment unit, can realize the automatic detection of defective products, the defective products that detect are transported to defective products and arrange material station department, and the process is stable and controlled, reduces the production process variation.
It should be understood that the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention, and it will be obvious to those skilled in the art that other variations or modifications may be made on the basis of the above description, and all embodiments may not be exhaustive, and all obvious variations or modifications may be included within the scope of the present invention.
Claims (8)
1. A double-end wire harness full-automatic assembly production line is characterized by comprising a machine body, wherein a working platform is arranged on the machine body, the working platform is divided into a semi-finished product assembly unit and a finished product processing unit according to the left and right sides, a semi-finished product carrying station is arranged between the semi-finished product assembly unit and the finished product processing unit, a front section carrying station is arranged behind the semi-finished product assembly unit, a rear section carrying station is arranged behind the finished product processing unit, and a defective product discharging station is also arranged between the front section carrying station and the rear section carrying station;
a wire coil paying-off station is arranged outside the machine body and in front of the semi-finished product assembling unit, and a finished product blanking and carrying station is arranged outside the machine body and behind the finished product processing unit;
the semi-finished product assembling unit is sequentially provided with a wire material loading station, a peeling station, a rain plug loading station, a detection station and a terminal crimping station from the head end to the tail end;
and a connector loading station and a connector installing station are arranged on the finished product processing unit in the front and at the back.
2. The full-automatic assembly production line of double-end wire harnesses according to claim 1 is characterized in that a wire transfer station is further arranged between the peeling station and the rain plug loading station.
3. The full-automatic assembly production line of double-end pencil of claim 1, characterized in that still be equipped with terminal detection station, terminal rotation station in proper order after the terminal crimping station.
4. The full-automatic assembly production line of double-end pencil of claim 1, characterized in that still be equipped with connector material loading vibration dish before the connector material loading station.
5. The full-automatic assembly production line of double-end wire harnesses according to claim 1, characterized in that the connector assembling stations are divided into left and right end assembly connector stations.
6. The full-automatic assembly production line of double-end wire harnesses according to claim 1 is characterized in that a plurality of front-end conveying tools are arranged on the front-end conveying station, and a plurality of rear-end conveying tools are arranged on the rear-end conveying station.
7. The full-automatic assembly production line of the double-end wire harness according to claim 1, characterized in that a wire transfer detection station is arranged between the wire coil paying-off station and the wire feeding station.
8. The full-automatic assembly production line of double-end wire harnesses according to any one of claims 1 to 7, characterized in that an industrial control console body is further arranged outside the machine body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122089518.5U CN215870162U (en) | 2021-09-01 | 2021-09-01 | Full-automatic assembly production line of double-end pencil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122089518.5U CN215870162U (en) | 2021-09-01 | 2021-09-01 | Full-automatic assembly production line of double-end pencil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215870162U true CN215870162U (en) | 2022-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122089518.5U Active CN215870162U (en) | 2021-09-01 | 2021-09-01 | Full-automatic assembly production line of double-end pencil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215870162U (en) |
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2021
- 2021-09-01 CN CN202122089518.5U patent/CN215870162U/en active Active
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