CN215070819U - Novel production facility is used in equipment of car wiring harness - Google Patents
Novel production facility is used in equipment of car wiring harness Download PDFInfo
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- CN215070819U CN215070819U CN202121694641.3U CN202121694641U CN215070819U CN 215070819 U CN215070819 U CN 215070819U CN 202121694641 U CN202121694641 U CN 202121694641U CN 215070819 U CN215070819 U CN 215070819U
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Abstract
The utility model discloses a novel production facility is used in equipment of car wiring harness, including being used for accomplishing wire rod and terminal crimping and producing the semi-finished antecedent process crimping unit of wire rod to and be used for carrying out the back process equipment unit of assembling with the semi-finished wire rod product that the antecedent process crimping unit was accomplished with the connector, the antecedent process crimping unit is adjacent with back process equipment unit and is set up, and arranged the transfer process between the two, the transfer process is including the transfer station that is used for depositing unnecessary wire rod, the chamber of accomodating for collecting bad wire rod, the transfer station has transfer anchor clamps and puts the frame. The transfer process can detect and discharge defective wires existing in the former process crimping unit and temporarily store the processed semi-finished wires so as to realize the continuous processing of the spare good wires by the former process crimping unit, the process is more stable and easy to control, the process variation is reduced, and the processes of the former process crimping unit and the later process assembly unit in the production process are more coordinated.
Description
Technical Field
The utility model belongs to the technical field of the wire rod supply equipment technique and specifically relates to a novel production facility is used in equipment of car wiring harness.
Background
The automobile wire harness is a network main body of an automobile circuit, and the automobile circuit does not exist without the wire harness. The wire harness is a component in which a contact terminal (connector) punched from a copper material is crimped with an electric wire and cable, and then an insulator is molded or a metal case is added to the exterior of the contact terminal, so that a connection circuit is formed by bundling the contact terminal and the cable with the wire harness. The existing generation process of the wire harness comprises a general warehouse, an open wire generating line, a crimping generating line, a pre-assembly generating line and a general assembly production line.
Since the wire harness requires various types (length, diameter, and insulating material) of electric wires due to the difference in the kind, current value, and layout position of each electronic device, the wire harness of each electronic device is pre-assembled by a pre-assembly line and then assembled by a final assembly line. When the defective products of the wiring harness are formed, the corresponding assembling processes are not matched, the defective products are required to be manually removed by operators, the workload of the operators is increased, and the working efficiency of wiring harness assembling is reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel production facility is used in equipment of car wiring harness to solve the problem that proposes among the above-mentioned background art.
To achieve the above object, the present invention adopts the following:
the utility model provides a novel production facility is used in equipment of car wiring harness, is including being used for accomplishing wire rod and terminal crimping and producing the semi-manufactured goods of wire rod crimping unit to and be used for carrying out the back process equipment unit of assembling with the semi-manufactured goods of wire rod that the pre-process crimping unit was accomplished with the connector, wherein:
the front process crimping unit and the rear process assembling unit are arranged adjacent to each other, a transfer process is arranged between the front process crimping unit and the rear process assembling unit, the transfer process comprises a transfer station for storing redundant wires and a containing cavity for collecting defective wires, and the transfer station is provided with a transfer clamp and a placing frame located between the front process crimping unit and the rear process assembling unit.
Preferably, the pre-process crimping unit includes a front-stage carrying station having a plurality of front-stage carriers for holding the wire rod.
Preferably, the post-process assembly unit includes a post-stage carrying station having a plurality of post-stage carriers for holding the wire rod semi-finished products.
Preferably, the robot handling apparatus further includes a robot handling mechanism having a handling shaft and a gripper.
According to a novel production facility is used in equipment of car wiring harness, through establish a transfer process between preceding process crimping unit and back process equipment unit, this transfer process can realize detecting and discharging the defective products wire rod that exists in the preceding process crimping unit to the wire rod semi-manufactured goods that the temporary storage has finished processing, the defective products wire rod on the required replacement is taken from the next batch wire rod of processing on the preceding process crimping unit, its process is more stable and easily controlled, reduce the process variation, make preceding process crimping unit more coordinate with the processing procedure of back process equipment unit on production technology.
Drawings
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of a novel production device for assembling an automobile wire harness according to the present invention;
in the figures, the various reference numbers are:
1-a front-process crimping unit, 2-a rear-process assembling unit, 3-a transfer process, 4-a manipulator conveying mechanism, 10-a front-section conveying station, 20-a rear-section conveying station, 101-a front-section carrier, 201-a rear-section carrier, 301-a transfer clamp, 302-a placing frame, 303-a containing cavity, 401-a conveying shaft and 402-a clamping jaw.
Detailed Description
In order to illustrate the invention more clearly, the invention is further described below with reference to preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used for convenience of description and simplicity of description only, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be understood that the terms "mounted," "connected," and "connected" are used broadly and can be, for example, fixedly connected, detachably connected, or integrally connected unless otherwise specifically stated or limited; can be mechanically or electrically connected; the connection may be direct or indirect via an intermediate medium, and may be a communication between the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.
Referring to fig. 1, an embodiment of the present invention provides a novel production equipment for assembling an automobile wire harness, including a pre-process crimping unit 1 for completing wire and terminal crimping and generating semi-finished wire, and a post-process assembling unit 2 for assembling the semi-finished wire and a connector completed by the pre-process crimping unit 1, wherein: the front-process crimping unit 1 and the rear-process assembling unit 2 are arranged adjacent to each other, the transfer process 3 is arranged between the front-process crimping unit 1 and the rear-process assembling unit 2, the transfer process 3 comprises a transfer station for storing redundant wires and a containing cavity 302 for collecting defective wires, and the transfer station is provided with a transfer clamp 301 and a placing frame 302 located between the front-process crimping unit 1 and the rear-process assembling unit 2.
The pre-process crimping unit 1 comprises a front-stage carrying station 10, wherein the front-stage carrying station 10 is provided with a plurality of front-stage carriers 101 for fixing wires; the post-process assembly unit 2 comprises a rear-section carrying station 20, and the rear-section carrying station 20 is provided with a plurality of rear-section carriers 201 for fixing wire semi-finished products; the wire harness conveying mechanism is characterized by further comprising a mechanical arm conveying mechanism 4, wherein the mechanical arm conveying mechanism 4 is provided with a conveying shaft 401 and a clamping jaw 402, and the mechanical arm conveying mechanism is mainly used for conveying and displacing wire rods at the front section conveying station and the transfer station and wire harness finished products at the rear section conveying station.
Present pencil equipment, the rare is used for accomplishing wire rod and terminal crimping and produce the former process crimping unit of wire rod semi-manufactured goods and the back process equipment unit collocation that is used for assembling wire rod semi-manufactured goods and connector and the way on same platform equipment, the reason lies in: the full-automatic production is difficult to achieve between the pre-process crimping unit and the post-process assembling unit, and specifically:
a finished wire harness is usually assembled by 10 to 70 wires, the wires enter each front-section carrier of a front-section carrying station on a front-process crimping unit, are shifted and transferred to each work station on the front-process crimping unit under the driving of the front-section carrier, are automatically processed and detected step by step, and finally, the semi-finished wire harnesses are conveyed to one rear-section carrier of a rear-section carrying station on a rear-process assembling unit by a mechanical arm carrying mechanism, namely, one rear-section carrier stores one finished wire harness.
The condition of the existing production line in the actual production process is that when defective products exist in one batch of wire rod groups, the defective products can be removed and replaced in a manual mode only after all the batch of wire rods are processed on the crimping unit in the previous process, the defective products cannot be removed in time in the midway of processing, and the replaced defective product wire rods are sourced from the next batch of wire rod groups.
The utility model arranges a transfer process between the former process compression joint unit and the latter process assembly unit, the transfer process can detect and discharge defective wires existing in the former process crimping unit, detect and collect the defective wires into the receiving cavity, and temporarily store the processed wire semi-finished products, the good wires to be replaced are taken out from the next wire processed on the front process crimping unit and placed on the transfer process, and finally the semi-finished wires are shifted to a rear-section carrier of the rear process assembly unit together, thus, the crimping unit in the former process always keeps automatic processing of semi-finished wire, the production line can not stop due to defective products, the process is more stable and easy to control, and the process variation is reduced, so that the processes of the former process crimping unit and the latter process assembly unit in the production process are more coordinated.
Obviously, the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention, and it is obvious for those skilled in the art to make other variations or changes based on the above descriptions, and all the embodiments cannot be exhausted here, and all the obvious variations or changes that belong to the technical solutions of the present invention are still in the protection scope of the present invention.
Claims (4)
1. The utility model provides a novel production facility is used in equipment of car wiring harness, is including being used for accomplishing wire rod and terminal crimping and producing the semi-manufactured and preceding process crimping unit of wire rod to and be used for carrying out the back process equipment unit that assembles with the semi-manufactured and connector of wire rod that preceding process crimping unit was accomplished, its characterized in that:
the front process crimping unit and the rear process assembling unit are arranged adjacent to each other, a transfer process is arranged between the front process crimping unit and the rear process assembling unit, the transfer process comprises a transfer station for storing redundant wires and a containing cavity for collecting defective wires, and the transfer station is provided with a transfer clamp and a placing frame located between the front process crimping unit and the rear process assembling unit.
2. The novel production equipment for assembling the automobile wire harness as claimed in claim 1, wherein the pre-process crimping unit comprises a front-section carrying station, and the front-section carrying station is provided with a plurality of front-section carriers for fixing wires.
3. The novel production equipment for assembling the automobile wire harness as claimed in claim 1, wherein the post-process assembling unit comprises a rear-section carrying station, and the rear-section carrying station is provided with a plurality of rear-section carriers for fixing semi-finished wire rods.
4. The novel production equipment for assembling the automobile wire harness as claimed in claim 1, further comprising a robot handling mechanism having a handling shaft and a gripping jaw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121694641.3U CN215070819U (en) | 2021-07-23 | 2021-07-23 | Novel production facility is used in equipment of car wiring harness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121694641.3U CN215070819U (en) | 2021-07-23 | 2021-07-23 | Novel production facility is used in equipment of car wiring harness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215070819U true CN215070819U (en) | 2021-12-07 |
Family
ID=79219232
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121694641.3U Active CN215070819U (en) | 2021-07-23 | 2021-07-23 | Novel production facility is used in equipment of car wiring harness |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215070819U (en) |
-
2021
- 2021-07-23 CN CN202121694641.3U patent/CN215070819U/en active Active
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