CN215854242U - Stacking device after cutting of filter material of railway motor train unit - Google Patents
Stacking device after cutting of filter material of railway motor train unit Download PDFInfo
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- CN215854242U CN215854242U CN202122385082.4U CN202122385082U CN215854242U CN 215854242 U CN215854242 U CN 215854242U CN 202122385082 U CN202122385082 U CN 202122385082U CN 215854242 U CN215854242 U CN 215854242U
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- stacking device
- filter material
- train unit
- motor train
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Abstract
The utility model provides a stacking device for filter materials of a railway motor train unit after cutting, which is used for solving the problem that no special equipment exists in the prior art. Including installation frame, platform, belt conveyor, automatically controlled anchor clamps, blanking mechanism, lift and tray, corrosion resistant plate fixes and forms the platform on the installation frame, and belt conveyor installs on this platform, set up blanking mouth between two parties on the platform of belt conveyor coverage area, the lift is placed to the below of blanking mouth, at the installation tray at this lift top, at blanking mouth both sides installation automatically controlled anchor clamps, set up blanking mechanism on the installation frame of the below of blanking mouth. This pile up neatly device can realize carrying out pile up neatly in batches to the filter media, and the action is continuous, has improved the effect of pile up neatly to and the promotion on the production efficiency who brings.
Description
Technical Field
The utility model relates to a pile up neatly equipment technical field.
Background
CN213651385U discloses a cloth stacking device used after cutting, which comprises a machine table and a transfer device arranged on two sides of the machine table, wherein slide rails used for moving the transfer device are arranged on two sides of the machine table, a stacking frame is arranged at one end of the machine table, the slide rails extend to the upper side of the stacking frame, a clamping jaw is arranged on the transfer device, at least one pair of clamping jaws corresponding to four corners of cloth are arranged on each side of the machine table, a vertically downward telescopic rod is arranged on the rear portion of the clamping jaw and used for controlling the lifting of the clamping jaw, a base driven by a motor is connected to the rear portion of the telescopic rod, an adjusting rod is arranged on the base and connected with the clamping jaw on each side and used for adjusting the distance between the clamping jaws on each side, so that the cloth stacking device can adapt to cloth with different lengths and keep the distance when moving.
The filter media generally is the non-woven fabrics material, and the non-woven fabrics has thinner, lighter characteristics for traditional cloth, and at piling up the in-process, the drift phenomenon takes place more easily, consequently adopts the artifical mode of piling up the pile up neatly to go on in the production before this, based on this research and development equipment of this.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects of the prior art, the utility model provides a stacking device for filter materials of a railway motor train unit after cutting, which is used for solving the problem that no special equipment exists in the prior art.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
the stacking device after the filter material of the railway motor train unit is cut comprises an installation frame, a platform, a belt conveying mechanism, an electric control clamp, a blanking mechanism, a lifter and a tray, wherein a stainless steel plate is fixed on the installation frame to form the platform, the belt conveying mechanism is arranged on the platform, and the stacking device is characterized in that,
the automatic blanking device is characterized in that a blanking port is arranged on the platform in the coverage area of the belt conveying mechanism in the middle, a lifter is placed below the blanking port, a tray is installed at the top of the lifter, electric control fixtures are installed on two sides of the blanking port, and a blanking mechanism is arranged on an installation frame below the blanking port.
Furthermore, the blanking mechanism comprises a bearing platform, a vertical motion assembly and a horizontal motion assembly, the vertical motion assembly comprises a vertical guide pillar, a mounting plate and a vertical cylinder, the upper end of the vertical guide pillar is fixed to the bearing platform, a guide sleeve matched with the vertical guide pillar is arranged in the mounting plate, two ends of the vertical cylinder are respectively connected with the mounting plate and the bearing platform, and the vertical cylinder drives the bearing platform to move up and down.
Further, the mounting plate is connected with the mounting frame in a sliding mode in the horizontal direction through a pair of linear sliding rail assemblies in the horizontal state and a cylinder in the horizontal state.
Furthermore, the electric control clamp is an electromagnetic attraction clamp and has two states of opening and holding.
Furthermore, the electronic control fixture comprises a clamping seat and a tongue piece, the clamping seat is fixedly installed at the edge positions of the two sides of the blanking port, when the filter material is conveyed by the conveying belt, the edges of the two sides of the filter material are basically clamped in the clamping seat, an electromagnetic coil is integrated in the clamping seat, the clamping seat generates magnetism in a power-on mode, the tongue piece is installed on the clamping seat in a torsional spring and hinged mode, and the tongue piece and the clamping seat are in an opening state.
Further, the belt conveying mechanism is composed of a front roller, a middle roller and a rear roller and three belts.
Furthermore, an electronic counter is installed on the platform at the position of the blanking port.
The utility model has the beneficial effects that:
this pile up neatly device can realize carrying out pile up neatly in batches to the filter media, and the action is continuous, has improved the effect of pile up neatly to and the promotion on the production efficiency who brings.
Drawings
Fig. 1 is a perspective view of a filter material buckle production device.
Fig. 2 is a plan view of the palletising device.
Fig. 3 is an elevational view of the palletising device.
Fig. 4 is a schematic diagram of the palletizing device.
Fig. 5 is a diagram of the operation process of fig. 4.
Fig. 6 is a diagram of the operation process of fig. 4.
In the figure:
10 an uncoiler, and a method for uncoiling,
20 a fixed-length cutting mechanism for cutting the workpiece,
30 of a full-automatic button-making mechanism,
40 stacking devices, 41 mounting frames, 42 platforms, 421 blanking ports, 43 belt conveying mechanisms, 44 electric control clamps, 45 blanking mechanisms, 451 bearing platforms, 452 vertical movement assemblies, 453 horizontal movement assemblies, 454 mounting plates, 46 elevators and 47 trays.
Detailed Description
Fig. 1 shows that a filter material is detained production facility and is possessed the automatic three major functions of cutting the filter material, detaining automatically, pile up neatly, can satisfy the requirement of filter material automated production completely.
The controller of the intelligent control part of the assembly line adopts a high-performance PLC controller of a Taida DVP-EH3 series and a 10-inch touch screen. The touch screen is used for setting processing parameters, and the processing and production of the production line can be manually or automatically controlled.
The utility model belongs to the last stacking function of the production line.
The components and the working process are described in detail with reference to the accompanying drawings 1 to 6 of the specification.
The equipment mainly comprises an uncoiler 10, a fixed-length cutting mechanism 20, a full-automatic dotting mechanism 30, a stacking device 40, an electrical control system, a workbench and the like.
The structure and the theory of operation of pile up neatly device are emphatically explained to this embodiment.
The mechanical diagram of the equipment refers to fig. 1, and the equipment mainly comprises an uncoiler 10, a fixed-length cutting mechanism 20, a full-automatic dotting mechanism 30, a stacking device 40, an electrical control system (not shown in fig. 1) and the like, wherein the workbench is a workbench of an all-steel welding structure.
1. Uncoiler
The uncoiler 10 is a mechanism for placing the filter material raw material roll, and the uncoiler has a lifting function and is convenient for manual operation.
2. Fixed-length cutting mechanism
The mechanism comprises a fabric cutting machine and a belt conveying assembly, wherein the cutting filter material adopts a self-propelled high-speed fabric cutting machine, and the fabric cutting machine performs transverse cutting along the direction perpendicular to the advancing direction of the filter material.
The power of the belt conveying assembly uses a precise servo motor to drive the conveying belt to feed the filter material, the movement position and speed of the filter material are precisely controlled, and high-precision cutting, buckling and positioning are achieved.
The parameters of the fabric cutting machine are as follows: power supply 220V, 150W, rated rotation speed: 16000 r/min.
Cutting (fabric cutting machine) running speed: 12 m/min.
A servo motor: power supplies 220V, 200W and 400W.
The conveying speed of the filter material is 20m/min (adjustable).
3. A full-automatic button-making mechanism is provided,
the full-automatic dotting mechanism 30 is used for completing the dotting and dotting of a flanging metal button with the inner diameter of 10mm on a filter material, and has good stamping effect and no buckle.
The full-automatic dotting mechanism is formed by combining four full-automatic dotting machines which are arranged at different positions, wherein two full-automatic dotting machines are used for dotting in the transverse direction, and two full-automatic dotting machines are used for dotting in the longitudinal direction.
The fully automatic dotter in this embodiment is a outsourced commodity module, ready-to-use-as-installed, such as a fully automatic dotter manufactured by a chenchenchen tai jie machine manufacturer.
The full-automatic dotter in this embodiment adopts solenoid valve and PLC programming full-automatic control.
Specification and model of the dotter: PM-2 type full-automatic dotter, the air supply: 0.7 MPa.
Rated dotting speed of dotter: 20/min.
4. The palletizing device 40 is an independent electromechanical module and comprises a mounting frame 41, a platform 42, a belt conveying mechanism 43, an electric control clamp 44, a blanking mechanism 45, a lifter 46 and a tray 47. The mounting frame 41 is integrally formed by welding square steel pipes and is subjected to corrosion prevention treatment. And fixing a stainless steel plate on the top of the mounting frame to form a platform, wherein the platform is also used for conveying materials.
The belt conveying mechanism 43 is installed on the platform and consists of a front roller, a middle roller and a rear roller and three belts, the driving is driven by a servo motor, the belt conveying mechanism is in contact fit with the surface of the platform of the workbench, and the filter material is clamped and conveyed backwards in a mode that the belts are attached to the workbench due to the fact that the thickness of the filter material is small.
A blanking port 421 is provided at a central position on the stainless steel plate. A scissor-fork type lifter 46 is arranged below the blanking port, namely, under the platform in advance, a tray 47 is arranged at the top of the lifter, the tray is in a horizontal state, the area of the tray is slightly larger than the contour of the cut filter materials, and the position of the blanking port is also called as a stacking position, namely, the filter materials fall from the position and fall onto the tray.
The stacking position is continuously conveyed after the filter materials are processed, a tray 47 is arranged under the stacking position, the filter materials fall into the tray at the bottom, the lifting tray descends by a certain height (the thickness of one layer of filter materials), the stacking is completed, and the controller performs production counting.
In order to ensure the conveying and falling of the filter material, four electric control clamps 44 are arranged on the mounting frame at the side position of the blanking port, and a blanking mechanism is arranged on the mounting frame below the blanking port.
And a blanking mechanism is arranged at the blanking port. The blanking mechanism has the capability of moving in the up-down direction and the left-right direction, and the mechanical principle and the working process of the blanking mechanism are described in detail as follows:
referring to fig. 4, the blanking mechanism 45 includes a receiving platform 451, a vertical motion assembly 452, and a horizontal motion assembly 453, specifically, the vertical motion assembly includes four vertical guide pillars, a mounting plate 454, and an air cylinder, the upper ends of the four vertical guide pillars are fixed to the receiving platform, a guide sleeve matching with the vertical guide pillars is provided in the mounting plate, two ends of the air cylinder are respectively connected to the mounting plate and the receiving platform, and the receiving platform has an action of moving up and down under the action of the air cylinder.
The mounting plate is slidably mounted in the horizontal direction between the pair of horizontal linear slide rail assemblies and the mounting frame through a horizontal cylinder. In the process of horizontal displacement of the mounting plate, the bearing platform above the mounting plate is driven to horizontally move together.
The electric control clamp 44 is based on an electromagnetic attraction principle, comprises a clamping seat and a tongue piece, and has two states of opening and clamping. Particularly, the clamping seat is fixedly installed at the edge positions of two sides of the blanking port, when the filter material is conveyed by the conveying belt, the edges of two sides of the filter material are basically clamped in the clamping seat, and the clamping seat is provided with a strip-shaped C-shaped channel used for being matched with the edge of the filter material. The electromagnetic coil is integrated in the clamping seat, the clamping seat generates magnetism in a power-on mode, the tongue piece is installed on the clamping seat in a torsional spring and hinged mode, and the tongue piece and the clamping seat are in an opening state. When the supporting platform in the blanking mechanism begins to descend, the electric control clamp is electrified for 1 second in a delayed mode to generate magnetic force and clamp two side edges of the filter material, then the side-direction horizontal movement of the supporting platform in the blanking mechanism is matched, the supporting process of the electric control clamp is kept for 2 seconds, the supporting platform is avoided from the position of a blanking port in the process, the supporting of the filter material is loosened after the auxiliary clamp is powered off, the filter material automatically floats to the top tray of the lower elevator, and one-time stacking is completed.
5. Electrical control system
The PLC controller adopts a high-performance PLC controller of a Tadada DVP-EH3 series.
The main working process of the equipment is as follows: the filter material roll is loaded on the uncoiling shaft fixing frame in a manual operation mode and is positioned by the winding shaft, the head of the filter material is pulled out by one section manually, the filter material manually passes through the material pressing wheels to reach the position of the filter material cutting machine, and the filter material passes through the two material pressing wheels and is aligned after exceeding one part of the cutting machine; and after checking that the button holes are formed in the material boxes of the automatic dotter and entering a standby state, starting automatic operation.
Firstly, the fixed length cutting mechanism feeds the filter material, after reaching the longitudinal automatic dotting device, dotting, automatic cutting, the filter material continues to be conveyed to the stacking position after being processed, the two sides of the filter material are clamped by the electric control clamp, then, the blanking mechanism is removed downwards and laterally, at the moment, the filter material (sheet) is in a suspended state, then, the electric control clamp is powered off, the clamp is opened, the filter material falls to the tray under the action of gravity after being clamped by the clamp, the filter material falls into the tray at the bottom, the tray falls by a certain height (the falling height and the frequency can be set according to the thickness of the filter material, for example, the falling height is carried out once when ten filter materials are stacked), and the stacking completion control is carried out production counting. And (5) entering the next filter material for production, and repeating the steps.
Furthermore, an electric control counter can be arranged at the position of the blanking port, and the stacking number of the filter materials is counted.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and do not limit the scope of the present invention, and various modifications and improvements of the present invention by those skilled in the art without departing from the spirit of the present invention are intended to fall within the scope of the present invention defined by the claims.
Claims (7)
1. The stacking device after the filter material cutting of the railway motor train unit comprises an installation frame (41), a platform (42), a belt conveying mechanism (43), an electric control clamp (44), a blanking mechanism (45), a lifter (46) and a tray (47), wherein a stainless steel plate is fixed on the installation frame to form the platform, the belt conveying mechanism (43) is installed on the platform, and the stacking device is characterized in that,
a blanking port (421) is arranged in the middle of a platform in a belt conveying mechanism covering area, an elevator (46) is arranged below the blanking port, a tray (47) is installed at the top of the elevator, electric control clamps (44) are installed on two sides of the blanking port, and a blanking mechanism (45) is arranged on an installation frame below the blanking port.
2. The filtering material cutting and stacking device for the railway motor train unit as claimed in claim 1, wherein the blanking mechanism (45) comprises a receiving platform (451), a vertical movement assembly (452) and a horizontal movement assembly (453), the vertical movement assembly comprises a vertical guide pillar, a mounting plate (454) and a vertical cylinder, the receiving platform is fixed to the upper end of the vertical guide pillar, a guide sleeve matched with the vertical guide pillar is arranged in the mounting plate, two ends of the vertical cylinder are respectively connected with the mounting plate and the receiving platform, and the vertical cylinder drives the receiving platform to move up and down.
3. The filtering material cutting and stacking device for the railway motor train unit as claimed in claim 2, wherein the mounting plate is connected with the mounting frame in a slidable manner in the horizontal direction through a pair of linear slide rail assemblies in the horizontal state and a cylinder in the horizontal state.
4. The filtering material cutting and stacking device for the railway motor train unit as claimed in claim 1, wherein the electrically controlled clamp (44) is an electromagnetic attraction clamp and has two states of opening and holding.
5. The stacking device after the filter material cutting of the railway motor train unit is carried out according to claim 4, wherein the electric control fixture (44) comprises a clamping seat and a tongue piece, the clamping seat is fixedly installed at the edge positions of two sides of the blanking port, when the filter material is conveyed by the conveying belt, the edges of two sides of the filter material are clamped in the clamping seat, an electromagnetic coil is integrated in the clamping seat, the clamping seat generates magnetism through a power-on mode, the tongue piece is installed on the clamping seat through a torsion spring and a hinged mode, and the tongue piece and the clamping seat are in an open state.
6. The filtering material cutting and post-stacking device for the railway motor train unit as claimed in claim 1, wherein the belt conveying mechanism is composed of a front roller, a middle roller and a rear roller and three belts.
7. The stacking device after cutting filter materials for the railway motor train unit according to claim 1, wherein an electronic counter is mounted on a platform at the position of the blanking port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122385082.4U CN215854242U (en) | 2021-09-29 | 2021-09-29 | Stacking device after cutting of filter material of railway motor train unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122385082.4U CN215854242U (en) | 2021-09-29 | 2021-09-29 | Stacking device after cutting of filter material of railway motor train unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215854242U true CN215854242U (en) | 2022-02-18 |
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ID=80262217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122385082.4U Active CN215854242U (en) | 2021-09-29 | 2021-09-29 | Stacking device after cutting of filter material of railway motor train unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215854242U (en) |
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2021
- 2021-09-29 CN CN202122385082.4U patent/CN215854242U/en active Active
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