CN215846721U - Automatic assembling device for warning sign - Google Patents
Automatic assembling device for warning sign Download PDFInfo
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- CN215846721U CN215846721U CN202121775401.6U CN202121775401U CN215846721U CN 215846721 U CN215846721 U CN 215846721U CN 202121775401 U CN202121775401 U CN 202121775401U CN 215846721 U CN215846721 U CN 215846721U
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Abstract
The utility model discloses an automatic assembly device for a warning sign, which is mainly used for automatically assembling warning sign products, and has the advantages that as the warning sign products have simple structures, the automatic assembly device can improve the efficiency and save a large amount of labor cost; the whole automatic machine assembling device adopts a mode of feeding by adopting a vibration disc and a direct vibration mode and a mode of installing a manipulator, and is simple in structure; the warning mark assembling mechanism is a main mechanism of the equipment and has three functions of serving as an installation clamp, finished product detection and finished product discharge; this an automatic assembly device for warning mark designs into main mechanism ingeniously has multiple functions, makes it more have the cost advantage, has realized the automatic equipment of warning mark product to be furnished with qualified detection function, improved production efficiency greatly, saved manpower resources.
Description
Technical Field
The utility model relates to the technical field of automatic assembly warning sign equipment, in particular to an automatic assembly device for a warning sign, which realizes the functions of automatic assembly, detection, automatic material discharge and the like of the warning sign.
Background
The warning mark product comprises a warning mark seat 33 and a warning mark 34 arranged on one side of the top of the warning mark seat, the other side of the top of the warning mark seat is provided with a top plate 35 which has basically the same structure as the warning mark and is integrated with the warning mark seat into a whole, the bottom of the warning mark is provided with two convex mounting support legs 36, the top of the warning mark seat is provided with mounting holes 37 matched with the mounting support legs at the mounting positions corresponding to the warning mark, and the mounting support legs are mounted and penetrate through the mounting holes and penetrate out of the bottom surface of the top of the warning mark seat, as shown in fig. 8, 9, 10 and 11. Because the warning sign product only has two parts and has a relatively simple structure, the installation mode of the warning sign and the warning sign seat is still a manual installation mode at present, but a manual tooling formula needs to consume large manpower and the production efficiency is low; if the conventional mechanical assembly mode is adopted, the warning label product is simple in structure, the structure of conventional mechanical equipment is relatively complex, meanwhile, the mechanical equipment only achieves the purpose of installation, no relevant structures are available for finished product detection, automatic discharging, sorting of good products and defective products and the like after the mechanical equipment is installed, functions of one-step installation, detection, discharging, sorting of good products and the like cannot be achieved, risks of the defective products are increased, and the qualified rate is greatly reduced.
Therefore, certain improvements in the prior art of warning sign mounting are needed.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides an automatic assembly device for a warning sign, which is mainly used for automatically assembling warning sign products, and can improve the efficiency and save a large amount of labor cost due to the simple structure of the warning sign products; the whole automatic machine assembling device adopts a mode of feeding by adopting a vibration disc and a direct vibration mode and a mode of installing a manipulator, and is simple in structure; the warning mark assembling mechanism is a main mechanism of the equipment and has three functions of serving as an installation clamp, finished product detection and finished product discharge; the assembly process of the automatic assembly device for the warning sign comprises the following steps: warning label, warning label seat direct vibration feeding → warning label distributing → mounting warning label → warning label assembling mechanism detecting → warning label assembling mechanism discharging → good product/bad product sorting discharging. This an automatic assembly device for warning mark designs into main mechanism ingeniously has multiple functions, makes it more have the cost advantage, has realized the automatic equipment of warning mark product to be furnished with qualified detection function, improved production efficiency greatly, saved manpower resources.
The technical scheme adopted by the utility model for solving the technical problems is as follows: an automatic assembly device for warning signs comprises an assembly workbench, a warning sign base feeding mechanism, a warning sign distributing mechanism, a warning sign mounting manipulator, a warning sign assembly mechanism and a discharging and sorting mechanism, wherein the warning sign base feeding mechanism is arranged on the assembly workbench and used for feeding warning signs, the warning sign feeding mechanism is used for feeding warning signs, the warning sign distributing mechanism is used for distributing warning signs, the warning sign mounting manipulator is used for mounting warning signs, the warning sign assembly mechanism is used for mounting warning signs on warning signs, and the discharging and sorting mechanism is used for discharging mounted warning sign products and sorting good products/defective products; the warning mark distributing mechanism comprises a distributing support seat arranged on the assembling workbench, a distributing seat arranged on the distributing support seat and provided with a distributing cavity corresponding to the feeding end of the warning mark feeding mechanism, a distributing sliding block arranged in the distributing cavity, and a distributing air cylinder arranged on one side of the distributing seat and driving the distributing sliding block to slide; the action flow of the warning mark distributing mechanism is as follows: after the warning mark is conveyed to the material distributing cavity of the material distributing seat from the warning mark feeding mechanism, the material distributing cylinder pushes the material distributing slide block to send the warning mark to the material waiting installation position.
The warning mark assembling mechanism comprises a warning mark mounting support seat, a warning mark mounting seat arranged on the warning mark mounting support seat, a mounting material channel which is arranged on the warning mark mounting seat and correspondingly connected with a material feeding end of the warning mark feeding mechanism, a positioning block arranged in the mounting material channel, a positioning cylinder which is arranged on the warning mark mounting seat and drives the positioning block to reciprocate in the mounting material channel, a detection block seat which is movably connected and mounted with the warning mark mounting seat through a compression spring, a detection block which is hinged and mounted on the detection block seat and is arranged corresponding to a mounting station of the mounting material channel, a pressure spring push block which is connected with the positioning block and synchronously moves in the same direction and is positioned at the outer side of the detection block seat, a detection block supporting plate which is mounted at the end part of the pressure spring push block and positioned below the detection block, and a detection block spring which is mounted on the detection block; the detection block is a Z-shaped mechanism, and a hinge point is positioned in the middle. The action principle of the warning sign assembling mechanism is as follows: when the mechanism is in an initial state, the positioning cylinder synchronously pushes out the positioning block and the pressure spring push block, the positioning block finally pushes the warning mark seat to the installation station, the pressure spring push block presses the side part of the detection block seat to enable the detection block seat to move inwards and extrude in the pushing-out process, the pressure spring is also extruded and simultaneously drives one end of the tail part of the detection block to be inserted into the installation station, and one end of the tail part of the detection block is used as a supporting point to support the bottom surface of the top of the warning mark seat (the top of the warning mark seat at the bottom surface position is the position for installing the warning mark); the detection block is contacted and electrified with the detection block supporting plate under the action of the detection block spring; after the warning mark is installed on the warning mark seat through the warning mark installation manipulator, if the warning mark is installed in place, the installation supporting legs of the warning mark protrude from the bottom surface of the top of the warning mark and press down the tail end of the detection block, the detection block spring is compressed, the detection block is disconnected with the detection block supporting plate, and at the moment, the normal installation is judged; if the warning sign is not installed in place, the detection block is not pressed down by the installation supporting leg of the warning sign, the detection block and the detection block supporting plate are still in contact and electrified, and the situation that the warning sign is installed abnormally is judged. After the steps are completed, the positioning cylinder drives the positioning block and the compression spring push block to return, the detection block seat retreats outwards and resets under the action of the compression spring, at the moment, the tail end of the detection block no longer supports the warning mark product, the warning mark product falls down in the discharging and sorting mechanism due to no stable support, and discharging is automatically completed. The mechanism has the advantages that the three steps of feeding, finished product detection and discharging for the assembly of the warning label product are completed in one step, the assembly production efficiency is improved, meanwhile, the equipment mechanism is greatly simplified, and the cost is saved.
Furthermore, the discharging and sorting mechanism comprises a discharging groove corresponding to the discharging position of the warning mark assembling mechanism, a discharging sub-groove arranged at the top of the discharging groove and capable of sliding to receive materials, a discharging cylinder arranged on the discharging sub-groove and driving the discharging sub-groove to slide, a good product tray connected with the discharging sub-groove and a defective product tray connected with the bottom of the discharging groove. The action principle of the unloading and sorting mechanism is as follows: when warning mark products are discharged from the warning mark assembling mechanism, if the warning mark products are good products, the discharging air cylinder drives the discharging sorting groove to push out, and the warning mark products are discharged to a good product tray from the discharging sorting groove; if the defective products exist, the discharging cylinder drives the discharging sorting groove to return, and the target products are warned to be discharged to the defective product tray from the discharging groove. The discharging and sorting mechanism has the advantages of simple structure, capability of quickly and effectively sorting the good products and the defective products to the designated positions, and certain buffering effect.
Furthermore, warning mark seat feeding mechanism be connected with warning mark seat vibration dish, warning mark feeding mechanism is connected with warning mark vibration dish, warning mark seat feeding mechanism and warning mark feeding mechanism are straight pay-off conveying support that shakes.
Furthermore, the warning sign installation manipulator is provided with a clamping claw for clamping the warning sign on the mechanical clamping and distributing seat, a clamping cylinder for driving the clamping claw to clamp, an installation displacement cylinder for driving the clamping cylinder to transversely displace to the position above the warning sign assembling mechanism and corresponding to the installation station, and a press-in cylinder for press-in installing the warning sign on the warning sign seat, wherein the press-in cylinder is installed on the clamping cylinder. The clamping cylinder drives the clamping claw to clamp the warning mark from the material distribution seat, then the mounting displacement cylinder is driven to move the clamping claw and the warning mark to corresponding mounting positions of the existing warning mark seat, the clamping claw presses down the warning mark mounting support leg to be aligned to the mounting hole of the warning mark seat and is inserted into the mounting hole in advance, then the pressing cylinder presses the warning mark into the warning mark seat completely, and mounting of the warning mark and the warning mark seat is completed.
Furthermore, a material distributing top cover for covering one part of the top of the material distributing cavity is further arranged on the material distributing seat.
In conclusion, the automatic assembling device for the warning sign is mainly used for automatically assembling warning sign products, and due to the fact that the warning sign products are simple in structure, efficiency can be improved by using the automatic assembling device, and a large amount of labor cost can be saved; the whole automatic machine assembling device adopts a mode of feeding by adopting a vibration disc and a direct vibration mode and a mode of installing a manipulator, and is simple in structure; the warning mark assembling mechanism is a main mechanism of the equipment and has three functions of serving as an installation clamp, finished product detection and finished product discharge; the assembly process of the automatic assembly device for the warning sign comprises the following steps: warning label, warning label seat direct vibration feeding → warning label distributing → mounting warning label → warning label assembling mechanism detecting → warning label assembling mechanism discharging → good product/bad product sorting discharging. This an automatic assembly device for warning mark designs into main mechanism ingeniously has multiple functions, makes it more have the cost advantage, has realized the automatic equipment of warning mark product to be furnished with qualified detection function, improved production efficiency greatly, saved manpower resources.
Drawings
FIG. 1 is a schematic configuration diagram of an automatic assembling apparatus for a warning sign according to embodiment 1 of the present invention;
FIG. 2 is a plan view of an automatic assembling apparatus for a warning sign according to embodiment 1 of the present invention;
FIG. 3 is a schematic view of the construction of a warning label dispensing mechanism;
FIG. 4 is a schematic structural view of a warning sign assembly mechanism;
FIG. 5 is a cross-sectional view of the structure taken along line B-B of FIG. 4;
FIG. 6 is a schematic structural view of a discharge sorting mechanism;
FIG. 7 is a top view of the discharge sorting mechanism;
FIG. 8 is a front view of the warning sign product;
FIG. 9 is an exploded schematic view of FIG. 8;
FIG. 10 is a perspective view of a warning sign product;
FIG. 11 is an exploded schematic view of FIG. 10;
fig. 12 is an enlarged schematic view at a in fig. 1.
The labels in the figures are: 1, warning mark seat feeding mechanism; 2, warning sign feeding mechanism; 3, warning mark distributing mechanism; 4, mounting a mechanical arm on the warning sign; 5, a warning sign assembling mechanism; 6, a discharging and sorting mechanism; 7, distributing a material bracket base; 8, a material distributing seat; 9, a material distributing slide block; 10, a material distributing cylinder; 11, mounting a warning sign on a bracket base; 12, warning sign mounting seat; 13, installing a material channel; 14, positioning blocks; 15, positioning the air cylinder; 16, a compression spring; 17, detecting a block seat; 18, a detection block; 19, pressing a spring push block; 20, detecting a block supporting plate; 21, detecting a block spring; 22, a discharge chute; 23, discharging and distributing troughs; 24, a discharge cylinder; 25, warning stand vibrating disk; 26, warning sign vibrating disk; 27, gripping jaws; 28, a clamping cylinder; 29, mounting a displacement cylinder; 30, pressing into a cylinder; 31, assembling a workbench; 32, a distributing top cover; 33, a warning stand; 34, warning sign; 35, a top plate; 36, mounting feet; 37, mounting holes; 38, a good product tray; 39, defective dish.
Detailed Description
Example 1
As shown in fig. 1 and 2, the automatic assembling device for warning signs described in this embodiment 1 includes an assembling table 31, a warning sign base feeding mechanism 1 that is installed on the assembling table and feeds a warning sign base, a warning sign feeding mechanism 2 that feeds a warning sign, a warning sign dividing mechanism 3 that divides a warning sign, a warning sign assembling manipulator 4 that installs a warning sign, a warning sign assembling mechanism 5 that installs a warning sign on the warning sign base, and a discharging and sorting mechanism 6 that discharges a mounted warning sign product and sorts good products/defective products. As shown in fig. 3, the warning mark distributing mechanism includes a distributing support base 7 mounted on the assembly workbench, a distributing base 8 mounted on the distributing support base and provided with a distributing cavity corresponding to the feeding end of the warning mark feeding mechanism, a distributing slider 9 disposed in the distributing cavity, and a distributing cylinder 10 mounted on one side of the distributing base and driving the distributing slider to slide; the action flow of the warning mark distributing mechanism is as follows: after the warning mark is conveyed to the material distributing cavity of the material distributing seat from the warning mark feeding mechanism, the material distributing cylinder pushes the material distributing slide block to send the warning mark to the material waiting installation position.
As shown in fig. 4 and 5, the warning mark assembling mechanism includes a warning mark mounting bracket base 11, a warning mark mounting base 12 disposed on the warning mark mounting bracket base, a mounting material channel 13 disposed on the warning mark mounting base and correspondingly engaged with the material feeding end of the warning mark feeding mechanism, a positioning block 14 disposed in the mounting material channel, a positioning cylinder 15 mounted on the warning mark mounting base and driving the positioning block to reciprocate in the mounting material channel, a detecting block base 17 movably connected and mounted with the warning mark mounting base by a compression spring 16, a detecting block 18 hinged and mounted on the detecting block base and disposed corresponding to the mounting station of the mounting material channel, a pressure spring push block 19 connected with the positioning block and synchronously moving in the same direction and located outside the detecting block base, a detecting block support plate 20 mounted at the end of the pressure spring push block and located below the detecting block, and a detecting block spring 21 mounted on the detecting block; the detection block is a Z-shaped mechanism, and a hinge point is positioned in the middle. The action principle of the warning sign assembling mechanism is as follows: when the mechanism is in an initial state, the positioning cylinder synchronously pushes out the positioning block and the pressure spring push block, the positioning block finally pushes the warning mark seat to the installation station, the pressure spring push block presses the side part of the detection block seat to enable the detection block seat to move inwards and extrude in the pushing-out process, the pressure spring is also extruded and simultaneously drives one end of the tail part of the detection block to be inserted into the installation station, and one end of the tail part of the detection block is used as a supporting point to support the bottom surface of the top of the warning mark seat (the top of the warning mark seat at the bottom surface position is the position for installing the warning mark); the detection block is contacted and electrified with the detection block supporting plate under the action of the detection block spring; after the warning mark is installed on the warning mark seat through the warning mark installation manipulator, if the warning mark is installed in place, the installation supporting legs of the warning mark protrude from the bottom surface of the top of the warning mark and press down the tail end of the detection block, the detection block spring is compressed, the detection block is disconnected with the detection block supporting plate, and at the moment, the normal installation is judged; if the warning sign is not installed in place, the detection block is not pressed down by the installation supporting leg of the warning sign, the detection block and the detection block supporting plate are still in contact and electrified, and the situation that the warning sign is installed abnormally is judged. After the steps are completed, the positioning cylinder drives the positioning block and the compression spring push block to return, the detection block seat retreats outwards and resets under the action of the compression spring, at the moment, the tail end of the detection block no longer supports the warning mark product, the warning mark product falls down in the discharging and sorting mechanism due to no stable support, and discharging is automatically completed. The mechanism has the advantages that the three steps of feeding, finished product detection and discharging for the assembly of the warning label product are completed in one step, the assembly production efficiency is improved, meanwhile, the equipment mechanism is greatly simplified, and the cost is saved.
In this embodiment, as shown in fig. 6 and 7, the discharging and sorting mechanism includes a discharging chute 22 corresponding to the discharging position of the warning label assembling mechanism, a discharging chute 23 provided at the top of the discharging chute and capable of slidably receiving the material, a discharging cylinder 24 mounted on the discharging chute and driving the discharging chute to slide, a good product tray 38 connected to the discharging chute, and a bad product tray 39 connected to the bottom of the discharging chute. The action principle of the unloading and sorting mechanism is as follows: when warning mark products are discharged from the warning mark assembling mechanism, if the warning mark products are good products, the discharging air cylinder drives the discharging sorting groove to push out, and the warning mark products are discharged to a good product tray from the discharging sorting groove; if the defective products exist, the discharging cylinder drives the discharging sorting groove to return, and the target products are warned to be discharged to the defective product tray from the discharging groove. The discharging and sorting mechanism has the advantages of simple structure, capability of quickly and effectively sorting the good products and the defective products to the designated positions, and certain buffering effect.
In this embodiment, the warning sign base feeding mechanism is connected with a warning sign base vibrating disk 25, the warning sign feeding mechanism is connected with a warning sign vibrating disk 26, and the warning sign base feeding mechanism and the warning sign feeding mechanism are both straight vibrating feeding and conveying supports.
In this embodiment, as shown in fig. 12, the warning label mounting robot includes a gripping claw 27 for gripping the warning label on the sorting base, a gripping cylinder 28 for driving the gripping claw to perform a gripping operation, a mounting displacement cylinder 29 for driving the gripping cylinder to move laterally above the warning label assembling mechanism and corresponding to the mounting station, and a pressing cylinder 30 mounted on the gripping cylinder for pressing the warning label into the warning label holder. The clamping cylinder drives the clamping claw to clamp the warning mark from the material distribution seat, then the mounting displacement cylinder is driven to move the clamping claw and the warning mark to corresponding mounting positions of the existing warning mark seat, the clamping claw presses down the warning mark mounting support leg to be aligned to the mounting hole of the warning mark seat and is inserted into the mounting hole in advance, then the pressing cylinder presses the warning mark into the warning mark seat completely, and mounting of the warning mark and the warning mark seat is completed.
In this embodiment, the material distributing base is further provided with a material distributing top cover 32 covering a part of the top of the material distributing cavity.
The automatic assembling device for the warning sign is mainly used for automatically assembling warning sign products, and due to the fact that the warning sign products are simple in structure, efficiency can be improved by using the automatic assembling device, and a large amount of labor cost can be saved; the whole automatic machine assembling device adopts a mode of feeding by adopting a vibration disc and a direct vibration mode and a mode of installing a manipulator, and is simple in structure; the warning mark assembling mechanism is a main mechanism of the equipment and has three functions of serving as an installation clamp, finished product detection and finished product discharge; the assembly process of the automatic assembly device for the warning sign comprises the following steps: warning label, warning label seat direct vibration feeding → warning label distributing → mounting warning label → warning label assembling mechanism detecting → warning label assembling mechanism discharging → good product/bad product sorting discharging. This an automatic assembly device for warning mark designs into main mechanism ingeniously has multiple functions, makes it more have the cost advantage, has realized the automatic equipment of warning mark product to be furnished with qualified detection function, improved production efficiency greatly, saved manpower resources.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the structure of the present invention in any way. Any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.
Claims (5)
1. An automatic assembly device for warning signs is characterized by comprising an assembly workbench, a warning sign base feeding mechanism, a warning sign distribution mechanism, a warning sign installation mechanical arm, a warning sign assembly mechanism and a discharging and sorting mechanism, wherein the warning sign base feeding mechanism is arranged on the assembly workbench and used for feeding warning signs, the warning sign feeding mechanism is used for feeding warning signs, the warning sign distribution mechanism is used for distributing warning signs, the warning sign installation mechanical arm is used for installing warning signs, the warning sign assembly mechanism is used for installing warning signs on the warning sign base, and the discharging and sorting mechanism is used for discharging mounted warning sign products and sorting good products/defective products; the warning mark distributing mechanism comprises a distributing support seat arranged on the assembling workbench, a distributing seat arranged on the distributing support seat and provided with a distributing cavity corresponding to the feeding end of the warning mark feeding mechanism, a distributing sliding block arranged in the distributing cavity, and a distributing air cylinder arranged on one side of the distributing seat and driving the distributing sliding block to slide; the warning mark assembling mechanism comprises a warning mark mounting bracket seat, a warning mark mounting seat arranged on the warning mark mounting bracket seat, a mounting material channel arranged on the warning mark mounting seat and correspondingly jointed with a material feeding end of the warning mark feeding mechanism, a positioning block arranged in the mounting material channel, a positioning cylinder arranged on the warning mark mounting seat and driving the positioning block to reciprocate in the mounting material channel, a detection block seat movably connected and mounted with the warning mark mounting seat through a compression spring, a detection block hinged and mounted on the detection block seat and arranged corresponding to a mounting station of the mounting material channel, a pressure spring push block connected with the positioning block and synchronously moving in the same direction and positioned outside the detection block seat, a detection block supporting plate arranged at the end part of the pressure spring push block and positioned below the detection block, and a detection block spring arranged on the detection block; the detection block is a Z-shaped mechanism, and a hinge point is positioned in the middle.
2. The automatic assembling apparatus for warning signs according to claim 1, wherein the discharging and sorting mechanism comprises a discharging chute corresponding to the discharging position of the warning sign assembling mechanism, a discharging chute provided at the top of the discharging chute and slidably receiving the warning signs, a discharging cylinder installed on the discharging chute and slidably driving the discharging chute, a good product tray connected to the discharging chute, and a bad product tray connected to the bottom of the discharging chute.
3. The automatic assembling device for warning signs according to claim 2, wherein the warning sign base feeding mechanism is connected with a warning sign base vibrating disk, the warning sign feeding mechanism is connected with a warning sign vibrating disk, and the warning sign base feeding mechanism and the warning sign feeding mechanism are both straight vibrating feeding and conveying supports.
4. The automatic assembling apparatus for warning signs according to claim 3, wherein the warning sign mounting robot comprises a gripping claw for mechanically gripping the warning signs on the distributing base, a gripping cylinder for driving the gripping claw to perform a gripping operation, a mounting displacement cylinder for driving the gripping cylinder to laterally displace to a position above the warning sign assembling mechanism and corresponding to the mounting station, and a pressing cylinder mounted on the gripping cylinder for pressing the warning signs onto the warning sign base.
5. The automatic assembly device for warning signs of claim 4, wherein the dispensing base is further provided with a dispensing cover covering a portion of the top of the dispensing chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121775401.6U CN215846721U (en) | 2021-07-30 | 2021-07-30 | Automatic assembling device for warning sign |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121775401.6U CN215846721U (en) | 2021-07-30 | 2021-07-30 | Automatic assembling device for warning sign |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215846721U true CN215846721U (en) | 2022-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121775401.6U Active CN215846721U (en) | 2021-07-30 | 2021-07-30 | Automatic assembling device for warning sign |
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| Country | Link |
|---|---|
| CN (1) | CN215846721U (en) |
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2021
- 2021-07-30 CN CN202121775401.6U patent/CN215846721U/en active Active
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