CN215843475U

CN215843475U - Special fertilizer production facility of moderate scale

Info

Publication number: CN215843475U
Application number: CN202121961298.4U
Authority: CN
Inventors: 于秀针; 冯斌; 张�杰; 郭磊; 李�浩; 马娟; 孔令卓; 方跃
Original assignee: Agricultural Mechanization Research Institute Xinjiang Academy of Agricultural Sciences
Current assignee: Agricultural Mechanization Research Institute Xinjiang Academy of Agricultural Sciences
Priority date: 2021-08-18
Filing date: 2021-08-18
Publication date: 2022-02-18
Anticipated expiration: 2031-08-18

Abstract

The utility model relates to a moderate-scale special fertilizer production device, and belongs to the technical field of special fertilizer production. The special fertilizer production equipment with the moderate scale comprises a storage bin, a lifting machine, a crusher, a vibrating screen, a first belt scale, a screw feeder and a mixing device which are sequentially connected; mixing arrangement includes base, support column, actuating mechanism and two rabbling mechanisms, and actuating mechanism includes mounting panel, motor, drive gear, driven gear, first belt pulley and second belt pulley, and the motor is used for driving drive gear, and driven gear is two and sets up with drive gear meshing respectively. According to the special fertilizer production device, the automatic and large-scale production of the special fertilizer is realized through the sequentially connected material bin, the elevator, the crusher, the vibrating screen, the first belt scale, the screw feeder and the mixing device, wherein the mixing device can be used for properly increasing or reducing the number of driven gears according to the yield requirement, so that the number of stirring mechanisms is increased or reduced, and the production requirement of a proper scale is met.

Description

Special fertilizer production facility of moderate scale

Technical Field

The utility model relates to a moderate-scale special fertilizer production device, and belongs to the technical field of special fertilizer production.

Background

The special fertilizer comprises a biological organic fertilizer and an organic-inorganic compound fertilizer, wherein the biological organic fertilizer is a fertilizer which is compounded by microorganisms with specific functions and organic materials which are mainly prepared from animal and plant residues (such as livestock and poultry manure, crop straws and the like) and are subjected to harmless treatment and decomposition, and has the effects of microbial fertilizer and organic fertilizer.

The bio-organic fertilizer is applied to soil to provide plant nutrition as its main function. In the production process of the bio-organic fertilizer, toxic and harmful substances in the bio-organic fertilizer are eliminated, and the bio-organic fertilizer is rich in a large amount of beneficial substances, including: various organic acids, peptides and rich nutrient elements including nitrogen, phosphorus and potassium. The biological organic fertilizer not only can provide comprehensive nutrition for crops, but also has long fertilizer efficiency, can increase and renew soil organic matters, promotes the propagation of microorganisms, improves the physicochemical property and the biological activity of soil, and is a main nutrient for green food production.

The organic-inorganic compound fertilizer is a compound fertilizer containing both organic matter and a proper amount of chemical fertilizer. The organic materials such as excrement, peat and the like are subjected to harmless and effective treatment through microbial fermentation, and a proper amount of fertilizer, humic acid, amino acid or beneficial microbial bacteria are added to prepare the commercial fertilizer through granulation or direct blending. Contains both organic and inorganic components, so that it integrates the advantages of organic fertilizer and inorganic fertilizer. The quick-acting nutrients derived from inorganic fertilizers in the organic-inorganic compound fertilizer are regulated by the organic fertilizers, so that the plant is quickly and slowly supplied; and the slow-release nutrients derived from the organic fertilizer can ensure the lasting supply of the nutrients of the fertilizer. The two are combined to ensure that the fertilizer has the characteristics of quick response, balance and stability, and the aim of balanced and efficient fertilizer supply is fulfilled.

In the special fertilizer industry, the moderate-scale production of enterprises is beneficial to improving the automation degree of the production of the bio-organic fertilizer, ensuring the enterprise benefit and simultaneously ensuring the stable quality of the produced bio-organic fertilizer. Moderate scale means: the annual production capacity of the special fertilizer is 3000-5000 tons, the corresponding culture scale is 3000-5000 pigs, 800-1300 beef cattle, 7000-12000 sheep and 60000-100000 chickens. However, at present, the special fertilizer industry has a plurality of problems: firstly, the enterprise scale of the current special fertilizer industry is small, and the proportion of the product in the fertilizer industry is low; secondly, the product quality is uneven, and the effect is unstable; from the whole view of the industry, the phenomena of simple and crude equipment, laggard production process, low product quality and the like exist in part of enterprises. Therefore, the research and development of a special fertilizer production device which has a moderate production scale, a high automation degree and stable quality of the produced special fertilizer is a technical problem to be solved by technical personnel in the field.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem of providing a special fertilizer production device with a proper scale, which has stable product quality and can adjust the yield according to production needs, aiming at the defects of the prior art.

The technical scheme provided by the utility model for solving the technical problems is as follows: a moderate-scale special fertilizer production device comprises a storage bin, a lifting machine, a crusher, a vibrating screen, a first belt scale, a screw feeder and a mixing device which are sequentially connected, wherein at least one second belt scale is arranged at a feed inlet of the screw feeder; mixing arrangement includes the base, the support column, actuating mechanism and two at least rabbling mechanisms, the vertical setting of support column is in the base upper end, actuating mechanism sets up and is used for driving the rabbling mechanism in the support column upper end, actuating mechanism includes the mounting panel, including a motor, an end cap, a controller, and a cover plate, drive gear, driven gear, first belt pulley and second belt pulley, mounting panel and support column upper end rigid coupling, the motor sets up at mounting panel middle part lower extreme, the vertical upwards setting of output shaft of motor is used for driving drive gear, driven gear is two at least and sets up with drive gear meshing respectively, driven gear passes through the middle part rigid coupling of gear shaft with first belt pulley and is used for driving first belt pulley rotatory, first belt pulley is connected with the second belt pulley through the belt and is used for driving the second belt pulley rotatory, the second belt pulley is connected with rabbling mechanism and is used for driving the rabbling mechanism.

The improvement of the technical scheme is as follows: the stirring mechanism comprises a conical barrel, a cover plate, a rotating shaft and a spiral blade, the conical barrel is arranged at the upper end of the base, the cover plate cover is arranged at the upper end of the conical barrel, the rotating shaft is rotatably and vertically arranged at the lower end of the cover plate, the spiral blade is arranged on the rotating shaft in a surrounding manner, and the second belt pulley is connected with the rotating shaft through a connecting shaft and is used for driving the rotating shaft to rotate.

The improvement of the technical scheme is as follows: the discharge end of the screw feeder is communicated with the cover plate of the stirring mechanism through a pipeline.

The improvement of the technical scheme is as follows: the driven gear and the stirring mechanism are respectively two, and the conical cylinders of the two stirring mechanisms are symmetrically arranged.

The improvement of the technical scheme is as follows: the lower end of the conical barrel is provided with a discharge hole, and a discharge valve is arranged at the discharge hole.

The improvement of the technical scheme is as follows: a speed reducer is arranged between the motor and the driving gear, an output shaft of the motor is connected with an input end of the speed reducer, and an output shaft of the speed reducer penetrates through the mounting plate and is fixedly connected with the middle of the driving gear to drive the driving gear to rotate.

The improvement of the technical scheme is as follows: the second belt weigher is one.

The improvement of the technical scheme is as follows: supporting foot cups are uniformly distributed at the lower end of the base.

The utility model adopts the technical scheme that the method has the beneficial effects that:

(1) according to the special fertilizer production equipment with the moderate scale, the automation and scale production of the special fertilizer are realized through the storage bin, the elevator, the crusher, the vibrating screen, the first belt scale, the screw feeder and the mixing device which are sequentially connected, wherein the mixing device can be used for adjusting the number of the driven gears to be properly increased or reduced according to the yield requirement, so that the number of the stirring mechanisms is increased or reduced to meet the production requirement with the moderate scale, and the annual production capacity of the special fertilizer for enterprises can reach 3000 plus 5000 tons;

(2) the mixing device of the special fertilizer production equipment with proper scale simultaneously drives a plurality of driven gears meshed with the mixing device through the driving gears, and the driven gears respectively drive the stirring mechanisms, so that the stirring time and the stirring speed of all the stirring mechanisms are ensured to be the same, and the stability of the product quality is ensured;

(3) the vibrating screen of the special fertilizer production equipment with proper scale can screen out insufficiently crushed materials, so that the quality of the produced special fertilizer is ensured;

(4) the screw feeder of the special fertilizer production equipment with the appropriate scale can preliminarily stir the materials while outputting the materials to the mixing device, and the materials are stirred more thoroughly by matching with the mixing device, so that the quality of the produced special fertilizer is ensured.

Drawings

The utility model will be further described with reference to the accompanying drawings in which:

FIG. 1 is a schematic structural diagram of a moderate-scale special fertilizer production facility according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a mixing device of a moderate-scale special fertilizer production facility according to an embodiment of the present invention;

wherein: 1-stock bin, 2-elevator, 3-crusher, 4-vibrating screen, 5-first belt scale, 6-second belt scale, 7-screw feeder, 8-support column, 9-support foot cup, 10-base, 11-discharge port, 12-discharge valve, 13-pipeline, 14-mounting plate, 15-connecting shaft, 16-second belt pulley, 17-belt, 18-driven gear, 19-driving gear, 20-speed reducer, 21-first belt pulley, 22-motor, 23-gear shaft, 24-cover plate, 25-rotating shaft, 26-helical blade, 27-conical barrel.

Detailed Description

Examples

The moderate-scale special fertilizer production equipment of the embodiment, as shown in fig. 1 and 2, comprises a storage bin 1, a lifting machine 2, a crusher 3, a vibrating screen 4, a first belt scale 5, a screw feeder 7 and a mixing device which are connected in sequence, wherein a second belt scale 6 is further arranged at a feed inlet of the screw feeder 7; the mixing device is shown in fig. 2 and comprises a base 10, a support column 8, a driving mechanism and two stirring mechanisms, wherein the support column 8 is vertically arranged at the upper end of the base 10, the driving mechanism is arranged at the upper end of the support column 8 and is used for driving the stirring mechanisms, the driving mechanism comprises a mounting plate 14 and a motor 22, drive gear 19, driven gear 18, first belt pulley 21 and second belt pulley 16, mounting panel 14 and the 8 upper end rigid couplings of support column, motor 22 sets up at 14 middle parts lower extremes of mounting panel, the vertical upwards setting of output shaft of motor 22 is used for driving drive gear 19, driven gear 18 is two and sets up with drive gear 19 meshing respectively, driven gear 18 passes through gear shaft 23 and first belt pulley 21's middle part rigid coupling and is used for driving first belt pulley 21 rotatory, first belt pulley 21 is connected with second belt pulley 16 through belt 17 and is used for driving second belt pulley 16 rotatory, second belt pulley 16 is connected with rabbling mechanism and is used for driving rabbling mechanism. The lower end of the base 10 is uniformly provided with supporting foot cups 9.

The rabbling mechanism of the special fertile production facility of moderate degree scale of this embodiment includes conical barrel 27, apron 24, axis of rotation 25 and spiral leaf 26, and conical barrel 27 sets up in base 10 upper end, and apron 24 lid is established in conical barrel 27 upper end, and the rotatable vertical setting of axis of rotation 25 is at the apron 24 lower extreme, and spiral leaf 26 encircles and sets up on axis of rotation 25, and second belt pulley 16 is connected with axis of rotation 25 through connecting axle 15 and is used for driving axis of rotation 25 rotatory. The discharge end of the screw feeder 7 is communicated with a cover plate 24 of the stirring mechanism through a pipeline 13. The conical cylinders 27 of the two stirring mechanisms are symmetrically arranged. The lower end of the conical cylinder 27 is provided with a discharge hole 11, and a discharge valve 12 is arranged at the discharge hole 11.

A speed reducer 20 is arranged between a motor 22 and a driving gear 19 of the special fertilizer production equipment with a moderate scale in the embodiment, an output shaft of the motor 22 is connected with an input end of the speed reducer 20, and an output shaft of the speed reducer 20 penetrates through the mounting plate 14 and is fixedly connected with the middle part of the driving gear 19 for driving the driving gear 19 to rotate.

When the special fertilizer production equipment with the moderate scale is used, the organic fertilizer raw material with cured moisture meeting the requirement is firstly sent into the bin 1, the organic fertilizer raw material in the bin 1 is sent into the crusher 3 by the elevator 2 to be crushed, the crushed organic fertilizer raw material is sent into the vibrating screen 4, the insufficiently crushed organic fertilizer raw material is screened out by the vibrating screen 4, then the organic fertilizer raw material is sent into the first belt weigher 5 to be weighed and sent into the screw feeder 7, meanwhile, other raw materials such as chemical fertilizer, auxiliary material and bacterial powder are sequentially sent into the second belt weigher 6 to be weighed and sent into the screw feeder 7, the screw feeder 7 preliminarily stirs the organic fertilizer raw material and other raw materials and respectively sends the organic fertilizer raw material and other raw materials into each conical barrel 27 of the mixing device, the motor 22 is started, and the organic fertilizer raw material is sequentially transmitted by the driving gear 19, the driven gear 18, the first belt pulley 21 and the second belt pulley 16, the axis of rotation 25 that drives two rabbling mechanisms respectively is rotatory simultaneously, and spiral leaf 26 carries out the further mixing stirring of fertilizer raw materials and other raw materials, and the back is accomplished in the stirring, opens the bleeder valve 12 of 11 departments of discharge gate, and the fertilizer of finally producing passes through bleeder valve 12 and discharges and carry out subsequent packing, and production is accomplished.

The special fertilizer production equipment with the moderate scale of the embodiment realizes the automation and scale production of the special fertilizer through the stock bin 1, the elevator 2, the crusher 3, the vibrating screen 4, the first belt scale 5, the screw feeder 7 and the mixing device which are sequentially connected, wherein the mixing device can properly increase or reduce the number of the driven gears according to the yield requirement, so as to increase or reduce the number of the stirring mechanisms, thereby meeting the production requirement with the moderate scale, and enabling the annual production capacity of the special fertilizer for enterprises to reach 3000 plus materials and 5000 tons, and the corresponding breeding scale to be 3000 plus materials and 5000 pigs, 800 plus materials and 1300 beef cattle, 7000 plus materials and 12000 sheep, 60000 plus materials and 100000 chickens.

In the special fertilizer production equipment with proper scale of the embodiment, the hoister 2 can adopt a Hengyu Z-shaped hoister produced by Hengyu mechanical equipment Limited liability company in New rural areas; the crusher 3 can adopt a multifunctional organic fertilizer crusher produced by Henan neck sharp mechanical equipment limited company; the vibrating screen 4 can be a fertilizer linear vibrating screen produced by a tall and erect vibrating equipment company Limited in New county; the first belt scale 5 and the second belt scale 6 can adopt an electronic belt scale special for organic fertilizer of Jinhong weighing equipment Limited company in Xinxiang city.

The present invention is not limited to the above-described embodiments. All technical solutions formed by equivalent substitutions fall within the protection scope of the claims of the present invention.

Claims

1. A special fertilizer production facility of moderate scale which characterized in that: the device comprises a storage bin (1), a lifting machine (2), a crusher (3), a vibrating screen (4), a first belt scale (5), a screw feeder (7) and a mixing device which are sequentially connected, wherein at least one second belt scale (6) is further arranged at a feed inlet of the screw feeder (7); mixing arrangement includes base (10), support column (8), actuating mechanism and two at least rabbling mechanisms, the vertical setting of support column (8) is in base (10) upper end, actuating mechanism sets up support column (8) upper end is used for the drive rabbling mechanism, actuating mechanism includes mounting panel (14), motor (22), drive gear (19), driven gear (18), first belt pulley (21) and second belt pulley (16), mounting panel (14) with support column (8) upper end rigid coupling, motor (22) set up mounting panel (14) middle part lower extreme, the vertical upwards setting of output shaft of motor (22) is used for driving drive gear (19), driven gear (18) at least for two and respectively with drive gear (19) meshing sets up, driven gear (18) through gear shaft (23) with the middle part rigid coupling of first belt pulley (21) is used for the drive institute The first belt pulley (21) rotates, the first belt pulley (21) is connected with the second belt pulley (16) through a belt (17) and used for driving the second belt pulley (16) to rotate, and the second belt pulley (16) is connected with the stirring mechanism and used for driving the stirring mechanism.

2. The moderate-scale fertilizer production facility of claim 1, wherein: rabbling mechanism includes conical barrel (27), apron (24), axis of rotation (25) and spiral leaf (26), conical barrel (27) set up base (10) upper end, apron (24) lid is established conical barrel (27) upper end, the rotatable vertical setting of axis of rotation (25) is in apron (24) lower extreme, spiral leaf (26) encircle to set up on axis of rotation (25), second belt pulley (16) through connecting axle (15) with axis of rotation (25) are connected and are used for the drive axis of rotation (25) is rotatory.

3. The moderate-scale fertilizer production facility of claim 2, wherein: the discharge end of the screw feeder (7) is communicated with a cover plate (24) of the stirring mechanism through a pipeline (13).

4. The moderate-scale fertilizer production facility of claim 2, wherein: the driven gears (18) and the stirring mechanisms are respectively two, and the conical cylinders (27) of the two stirring mechanisms are symmetrically arranged.

5. The moderate-scale fertilizer production facility of claim 2, wherein: the lower end of the conical cylinder (27) is provided with a discharge hole (11), and a discharge valve (12) is arranged at the discharge hole (11).

6. The moderate-scale fertilizer production facility of claim 1, wherein: a speed reducer (20) is arranged between the motor (22) and the driving gear (19), an output shaft of the motor (22) is connected with an input end of the speed reducer (20), and an output shaft of the speed reducer (20) penetrates through the mounting plate (14) and the middle of the driving gear (19) and is fixedly connected with the middle of the driving gear (19) and used for driving the driving gear (19) to rotate.

7. The moderate-scale fertilizer production facility of claim 1, wherein: the second belt weigher (6) is one.

8. The moderate-scale fertilizer production facility of claim 1, wherein: the lower end of the base (10) is uniformly provided with supporting foot cups (9).