CN215824606U - Split type welding set - Google Patents
Split type welding set Download PDFInfo
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- CN215824606U CN215824606U CN202121746817.5U CN202121746817U CN215824606U CN 215824606 U CN215824606 U CN 215824606U CN 202121746817 U CN202121746817 U CN 202121746817U CN 215824606 U CN215824606 U CN 215824606U
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Abstract
The utility model relates to a split type welding device, which comprises a pressure arm type welding device (1) and a welding driving device (2) which are matched with each other, wherein the pressure arm type welding device (1) comprises a welding base (11), an upright post assembly (12), a pressure arm (13), a welding head (14), a controller (15) and a welding flux hopper (16), and the welding flux hopper (16) is connected with a welding flux recovery device (3) through a hose; one side of the pressure arm type welding device (1) is provided with a track module (4), the track module (4) is arranged under the welding head (14), and the track module (4) is provided with a welding driving device (2). The utility model has the advantages that the separation of the welding driving system and the upright post cross arm system can be realized, the split design is adopted, the welding efficiency and the welding quality are improved, the operation is convenient, the loading and unloading are convenient, and the labor intensity of workers is effectively reduced.
Description
Technical Field
The utility model relates to the technical field of equipment manufacturing, in particular to a split type welding device.
Background
With the continuous improvement of the automation degree and functionality of pipeline welding equipment, the automatic pipeline welding machine is widely applied to the fields of plastics, hardware and household appliances, steel structures, automobile manufacturing industry, metal processing, pressure vessels, machining and manufacturing, shipbuilding, aerospace and the like. After the automatic welding machine is applied, the efficiency and the precision of the pipeline welding processing are greatly improved. The common integrated automatic welding machine is difficult to feed and discharge, high in labor intensity of workers and inconvenient to operate.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems of inconvenient feeding and discharging, time and labor waste, low efficiency and small application range of the existing automatic welding machine, and provides a split type welding device which can realize the separation of a welding driving system and a stand column cross arm system, adopts a split type design, improves the welding efficiency and the welding quality, is convenient to operate and feed and discharge, and effectively reduces the labor intensity of workers.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a split type welding device comprises a pressure arm type welding device and a welding driving device which are matched with each other, wherein the pressure arm type welding device comprises a welding base, a vertical stand column assembly is connected onto the welding base, a pressure arm in sliding fit is arranged on the stand column assembly, a welding machine head is connected below the pressure arm, and a controller is further arranged on the pressure arm type welding device and used for automatically controlling equipment in the pressure arm type welding device to move and weld;
a welding flux hopper is connected above the welding head and is connected with a welding flux recovery device through a hose so as to realize the recovery and cyclic utilization of the welding flux;
one side of the pressure arm type welding device is provided with a track module, the track module is arranged right under the welding machine head, and a welding driving device is arranged on the track module;
the welding driving device comprises a driving base, a group of driving wheels and driven wheels connected with the track module are connected below the driving base, and the driving wheels are connected with a walking motor arranged on the driving base and used for the driving device to run along the track;
even there is an adjusting seat drive base's top, is equipped with accommodate the lead screw in adjusting the seat, even has a pair of sliding block on the accommodate the lead screw, and the sliding block forms the slip direction cooperation with accommodate the lead screw, all connects a riding wheel fixing base on every sliding block, and the both sides of riding wheel fixing base even have a pair of riding wheel, and the axis of rotation of riding wheel links to each other with riding wheel driving motor's output, and riding wheel driving motor sets up on the riding wheel fixing base.
Furthermore, the stand subassembly includes a stand of vertical fixation on the welding base, and a lead screw mechanism that is used for the drive to go up and down is connected vertically in the stand, is equipped with a slide rail slider mechanism that is used for the direction outside the stand.
Furthermore, a screw rod mechanism of the stand column assembly is connected with the pressing arm so as to be used for driving the pressing arm to move up and down through the screw rod mechanism.
Furthermore, the slide rail and slide block mechanism is connected with one side of the pressing arm, and the slide rail and slide block mechanism and the pressing arm form sliding guide fit so as to play a role in guiding when the pressing arm moves up and down.
Furthermore, be equipped with on the outer fringe of action wheel and prevent turning over and collude, the upper end of track module is established to the T type, and just in time imbed in preventing turning over and colluding the upper end of track module, and the setting of following the driving wheel is the same with the action wheel to be used for guaranteeing that welding drive arrangement does not slide along the orbital motion.
Further, the driving base comprises a supporting seat in the middle and walking fixing seats on two sides, the driving wheel and the driven wheel are respectively arranged at the bottom of the walking fixing seats, and the adjusting seat is arranged in the middle of the supporting seat and used for balancing the whole structure.
Furthermore, one end of the adjusting seat is provided with an adjusting handle, and the adjusting handle is connected with the adjusting screw rod to be used for adjusting the distance between the riding wheels.
Furthermore, the rotating shaft of the riding wheel and the rotating shaft of the driving wheel are perpendicular to each other.
Furthermore, one side from the driving wheel is equipped with a lift fixing device, and lift fixing device is from top to bottom including consecutive lift adjustment handle, elevating gear and fixed block, and lift fixing device connects on walking fixing base to it is stable motionless through lift fixing device when the driving trolley stops.
Furthermore, an auxiliary supporting device is further connected to the rail module and comprises an auxiliary supporting seat, a group of auxiliary supporting guide wheels matched with the rail module in a sliding guide mode are arranged at the bottom of the auxiliary supporting seat, a group of auxiliary supporting rollers matched with the pipe fitting are arranged at the upper portion of the auxiliary supporting seat, and the height of each auxiliary supporting roller is flush with the height of each supporting roller so as to be used for auxiliary supporting of the long pipe fitting.
The flux recovery device used in the utility model is the existing device, the model number is YS-GWM130A, and the suspension type welding recovery machine for tin-free remote production can realize the recycling of the flux, and dust gas in the flux recovery process is absorbed to a dust removal system for treatment after separation and is discharged after reaching the standard.
Compared with the prior art, the technical scheme of the utility model has the advantages that:
(1) the base of the welding driving device is separated from the base of the pressure arm type welding device, and the pipe fitting can be conveyed along the rail through the welding driving device before welding, so that workers can conveniently load and unload the pipe fitting, the working hours are reduced, and the welding efficiency is improved;
(2) the pressure arm type welding device and the 1.3 m track module are assembled and welded into a whole, so that the rigidity and the welding stability of the base are ensured;
(3) the stand column assembly is fixed on a welding base of the pressure arm type welding device through bolts, the pressure arm can be electrically lifted on the stand column assembly, a control system adopts a WPS welding program control system to pre-store a welding program, an operator only needs to select a required welding process program through a touch screen, and welding quality defects caused by random adjustment of the operator are avoided;
(4) the flux recovery device can realize flux recovery and recycling, and dust gas in the flux recovery process is separated and absorbed into a dust removal system for treatment and is discharged after reaching standards;
(5) the dual-drive roller mechanism at the bottom of the welding driving device is synchronously driven by a dual-motor reducer, and a driving and pressing system comprises eight rollers compounded by metal and rubber, so that the driving rotation precision is ensured, and the welding quality is controlled;
(6) the distance between the supporting wheels can be adjusted by the adjusting screw rod according to the pipe diameter, the pipe fittings are placed on the two groups of supporting wheels, and the supporting wheel driving motors can drive the supporting wheels to roll, so that the uniform rotation of the workpiece is realized;
(7) the walking motor drives the driving wheel to rotate and then drives the driven wheel to rotate together, so that the welding driving device can electrically walk along the track module assembly.
Drawings
FIG. 1 is a front view of a split welding apparatus of the present invention;
FIG. 2 is a side view of a split welding apparatus of the present invention;
FIG. 3 is a top view of a split welding apparatus of the present invention;
FIG. 4 is a perspective view of the pressing arm type welding device of the present invention;
FIG. 5 is a front view of the pressure arm welding apparatus of the present invention;
FIG. 6 is a side view of the pressure arm welding apparatus of the present invention;
FIG. 7 is a front view of the weld drive of the present invention;
FIG. 8 is a side view of the weld drive of the present invention;
fig. 9 is a top view of the weld drive of the present invention.
Detailed Description
Example 1
In order to make the present invention more clear, a split welding apparatus according to the present invention will be further described with reference to the accompanying drawings, and the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.
Referring to fig. 1-3, a split type welding set, its characterized in that:
comprises a pressure arm type welding device 1 and a welding driving device 2 which are matched with each other;
referring to fig. 4-6, the pressure arm type welding device 1 includes a welding base 11, a vertical column assembly 12 is connected to the welding base 11, the column assembly 12 includes a column 12a vertically fixed to the welding base 11, a screw rod mechanism for driving the lifting is vertically connected to the interior of the column 12a, and a slide rail and slide block mechanism 12b for guiding is arranged outside the column 12 a;
a horizontal pressing arm 13 is arranged on the upright post component 12, and the pressing arm 13 is connected with a screw rod mechanism and is used for driving the pressing arm to move up and down through the screw rod mechanism;
the sliding rail sliding block mechanism 12b is connected with one side of the pressing arm 13, and the sliding rail sliding block mechanism and the pressing arm form sliding guide fit so as to play a role in guiding when the pressing arm moves up and down;
a welding head 14 is connected below the pressing arm 13, and a controller 15 is further arranged on the pressing arm type welding device 1 and used for automatically controlling the movement and welding of equipment in the pressing arm type welding device;
a welding flux hopper 16 is connected above the welding head 14, and the welding flux hopper 16 is connected with a welding flux recovery device 3 through a hose so as to realize the recovery and recycling of the welding flux;
referring to fig. 1 and 3, one side of the pressure arm type welding device 1 is provided with a track module 4, the track module 4 is arranged right under the welding head 14, and the track module 4 is provided with a welding driving device 2;
referring to fig. 7 to 9, the welding driving device 2 includes a driving base 21, and the driving base 21 includes a supporting seat 21a at the middle part and walking fixing seats 21b at both sides;
a group of driving wheel 22 and driven wheel 23 connected with the track module 4 are connected below the walking fixing seat 21b, the outer edge of the driving wheel 22 is provided with anti-turnover hooks 22a, the upper end of the track module 4 is T-shaped, the upper end of the track module 4 is just embedded between the two anti-turnover hooks 22a, and the driven wheel 23 is arranged the same as the driving wheel 22 so as to ensure that the welding driving device does not slide down along the track;
the driving wheel 22 is connected with a walking motor 24 arranged on the driving base 21, so that the driving device runs along the track;
an adjusting seat 25 is connected above the supporting seat 21a, an adjusting screw rod 26 is arranged in the adjusting seat 25, a pair of sliding blocks 27 are connected on the adjusting screw rod 26, the sliding blocks 27 and the adjusting screw rod 26 form sliding guide fit, an adjusting handle 211 is arranged at one end of the adjusting seat 27, and the adjusting handle 211 is connected with the adjusting screw rod 26;
each sliding block 27 is connected with a supporting roller fixing seat 28, a pair of supporting rollers 29 are connected to two sides of each supporting roller fixing seat 28, the rotating shafts of the supporting rollers 29 are connected with the output end of a supporting roller driving motor 210, the supporting roller driving motor 210 is arranged on each supporting roller fixing seat 28, and the rotating shafts of the supporting rollers 29 and the rotating shaft of the driving wheel 22 are arranged in a mutually perpendicular mode;
a lifting fixing device 212 is arranged on one side of the driven wheel 23, the lifting fixing device 212 comprises a lifting adjusting handle 212a, a lifting device 212b and a fixing block 212c which are sequentially connected from top to bottom, and the lifting fixing device 212 is connected to the walking fixing seat 21b so as to be stable and immovable through the lifting fixing device when the driving trolley stops;
referring to fig. 1, the rail module 4 is further connected with an auxiliary supporting device 5, the auxiliary supporting device 5 includes an auxiliary supporting seat 51, a group of auxiliary supporting guide wheels 52 sliding and guiding to be matched with the rail module 4 is arranged at the bottom of the auxiliary supporting seat 51, and a group of auxiliary supporting rollers 53 matched with the pipe fitting is arranged at the upper part of the auxiliary supporting seat.
The welding device comprises a pressure arm type welding device 1, a welding driving device 2, a welding flux recovery device 3 and a track module 4, wherein the pressure arm type welding device 1 is separated from the welding driving device 2, the welding driving device 2 can electrically walk along a track, the self bearing capacity of a driving system is high, the eccentric force of the rotation of an eccentric pipe fitting can be effectively controlled, the stability of a welding process is ensured, the uniform rotation of a workpiece, the driving of a roller and the pressing of four wheels are realized, the axial movement of a pipe in the welding process is effectively avoided, and a good welding effect is ensured; meanwhile, the driving system can electrically walk along the rail due to the split design, so that loading and unloading are facilitated, the labor intensity of workers is effectively reduced, and the production efficiency is improved.
In the embodiment, the base of the welding driving device 2 is separated from the base of the pressure arm type welding device 1, and the pipe fittings can be conveyed along the rail by the welding driving device 2 before welding, so that workers can conveniently load and unload the pipe fittings, the working hours are reduced, and the welding efficiency is improved; the pressure arm type welding device 1 and the 1.3 m track module 4 are assembled and welded into a whole, so that the rigidity and the welding stability of the base are ensured; the upright post component 12 is fixed on the welding base 11 of the pressure arm type welding device 1 through bolts, the pressure arm 13 can be electrically lifted on the upright post component 12, a control system adopts a WPS welding program control system to pre-store a welding program, an operator only needs to select a required welding process program through a touch screen, and welding quality defects caused by random adjustment of the operator are avoided; the flux recovery device 3 can realize the recycling of the flux, and dust gas in the flux recovery process is separated and absorbed into a dust removal system for treatment and is discharged after reaching the standard; the dual-drive roller mechanism at the bottom of the welding driving device 2 is synchronously driven by a dual-motor reducer, and a driving and pressing system comprises eight rollers compounded by metal and rubber, so that the driving rotation precision is ensured, and the welding quality is controlled; the distance between the supporting rollers 29 can be adjusted by the adjusting screw rod 26 according to the pipe diameter, the pipe fittings are placed on the two groups of supporting rollers 29, and the supporting roller driving motor 210 can drive the supporting rollers 29 to roll, so that the uniform rotation of the workpiece is realized; the walking motor 24 drives the driving wheel 22 to rotate, and then drives the driven wheel 23 to rotate together, so that the welding driving device 2 can electrically walk along the track module 4 assembly, and when long pipes are welded, the pipes can be placed on the auxiliary supporting wheels 53 of the auxiliary supporting device 5 and the supporting wheels 29 of the welding driving device 2 to play a role of auxiliary supporting.
In addition to the above embodiments, the present invention may have other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.
Claims (10)
1. A split type welding set which characterized in that:
the welding device comprises a pressure arm type welding device (1) and a welding driving device (2) which are matched with each other, wherein the pressure arm type welding device (1) comprises a welding base (11), a vertical upright post assembly (12) is connected onto the welding base (11), a pressure arm (13) in sliding fit is arranged on the upright post assembly (12), a welding machine head (14) is connected below the pressure arm (13), and a controller (15) is further arranged on the pressure arm type welding device (1);
a welding flux hopper (16) is connected above the welding head (14), and the welding flux hopper (16) is connected with a welding flux recovery device (3) through a hose;
one side of the pressure arm type welding device (1) is provided with a track module (4), the track module (4) is arranged under the welding head (14) and is provided with a welding driving device (2);
the welding driving device (2) comprises a driving base (21), a group of driving wheels (22) and driven wheels (23) which are connected with the track module (4) are connected below the driving base (21), and the driving wheels (22) are connected with a walking motor (24) arranged on the driving base (21);
the top of drive base (21) even has one and adjusts seat (25), be equipped with accommodate the lead screw (26) in adjusting seat (25), even have a pair of sliding block (27) on accommodate the lead screw (26), sliding block (27) form the sliding guide cooperation with accommodate the lead screw (26), all connect a riding wheel fixing base (28) on every sliding block (27), the both sides of riding wheel fixing base (28) even have a pair of riding wheel (29), the axis of rotation of riding wheel (29) links to each other with the output of riding wheel driving motor (210), riding wheel driving motor (210) set up on riding wheel fixing base (28).
2. The split welding apparatus of claim 1, wherein:
the upright post assembly (12) comprises an upright post (12 a) which is vertically fixed on the welding base (11), a screw rod mechanism for driving lifting is vertically connected in the upright post (12 a), and a sliding rail and sliding block mechanism (12 b) for guiding is arranged outside the upright post (12 a).
3. The split welding apparatus of claim 2, wherein:
and a screw rod mechanism of the upright post assembly (12) is connected with the pressing arm (13).
4. The split welding apparatus of claim 2, wherein:
the sliding rail and sliding block mechanism (12 b) is connected with one side of the pressing arm (13) and forms sliding guide fit with the pressing arm.
5. The split type welding device according to any one of claims 1 to 4, characterized in that:
the outer edge of the driving wheel (22) is provided with an anti-overturn hook (22 a), the upper end of the track module (4) is arranged to be T-shaped, the upper end of the track module (4) is just embedded into the anti-overturn hook (22 a), and the arrangement of the driven wheel (23) is the same as that of the driving wheel (22).
6. The split type welding device according to any one of claims 1 to 4, characterized in that:
the driving base (21) comprises a supporting seat (21 a) in the middle and walking fixing seats (21 b) on two sides, the driving wheel (22) and the driven wheel (23) are arranged at the bottom of the walking fixing seats (21 b) respectively, and the adjusting seat (25) is arranged in the middle of the supporting seat (21 a).
7. The split type welding device according to any one of claims 1 to 4, characterized in that:
one end of the adjusting seat (25) is provided with an adjusting handle (211), and the adjusting handle (211) is connected with the adjusting screw rod (26).
8. The split type welding device according to any one of claims 1 to 4, characterized in that:
the rotating shaft of the riding wheel (29) is perpendicular to the rotating shaft of the driving wheel (22).
9. The split welding apparatus of claim 6, wherein:
one side of the driven wheel (23) is provided with a lifting fixing device (212), the lifting fixing device (212) comprises a lifting adjusting handle (212 a), a lifting device (212 b) and a fixing block (212 c) which are sequentially connected from top to bottom, and the lifting fixing device (212) is connected to the walking fixing seat (21 b).
10. The split type welding device according to any one of claims 1 to 4, characterized in that:
still connect an auxiliary stay device (5) on track module (4), auxiliary stay device (5) are including auxiliary support seat (51), and the bottom of auxiliary support seat (51) is equipped with a set of and track module (4) sliding guide complex auxiliary stay guide pulley (52), upper portion be equipped with a set of with pipe fitting matched with supplementary riding wheel (53), and the height of supplementary riding wheel (53) flushes with the height of riding wheel (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121746817.5U CN215824606U (en) | 2021-07-29 | 2021-07-29 | Split type welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121746817.5U CN215824606U (en) | 2021-07-29 | 2021-07-29 | Split type welding set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215824606U true CN215824606U (en) | 2022-02-15 |
Family
ID=80193345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121746817.5U Active CN215824606U (en) | 2021-07-29 | 2021-07-29 | Split type welding set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215824606U (en) |
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2021
- 2021-07-29 CN CN202121746817.5U patent/CN215824606U/en active Active
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