CN105109999B - A kind of comprehensive visual inspection apparatus of workpiece and method - Google Patents
A kind of comprehensive visual inspection apparatus of workpiece and method Download PDFInfo
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- CN105109999B CN105109999B CN201510512963.4A CN201510512963A CN105109999B CN 105109999 B CN105109999 B CN 105109999B CN 201510512963 A CN201510512963 A CN 201510512963A CN 105109999 B CN105109999 B CN 105109999B
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Abstract
The present invention relates to machine tool accessories field, a kind of comprehensive visual inspection apparatus of workpiece and detection method are disclosed, the comprehensive visual inspection apparatus of workpiece include：Base, motor-driven conveying raceway, lifting turntable, stand, liftable rolling clamp.The present invention is docked with production line, and each workpiece can carry out visual detection by the present apparatus, not only with the monitor in real time quality of production, and can reduce working strength, and operating efficiency is greatly improved, the need for disclosure satisfy that batch production.Additionally, the present apparatus can easily check whether workpiece is qualified by by hand push button, manual rotation turntable and handwheel, simple operation.
Description
Technical field
It is more particularly to a kind of for the comprehensive visual of engine of commercial vehicle cleaning machine the present invention relates to machine tool accessories field
Check device and method.
Background technology
After the completion of work pieces process, being typically necessary carries out comprehensive inspection, to ensure the qualification rate of workpiece.At present,
People typically use the outer workbench of line, i.e., by that manually will carry out upset inspection on the online outer workbench of workpiece.This mode
There are many defects in practical operation, because cylinder body and the cylinder cap of engine cleaner are heavier, are carried manually and overturn
Working strength is very big, and then causes inefficiency, if observation is also easy to scratch workpiece accidentally, it is difficult to meet production in enormous quantities
Need.It would therefore be highly desirable to a kind of comprehensive visual inspection apparatus of workpiece and method.
The content of the invention
The purpose of the present invention is：In order to solve outer technical problem of the workbench in practical operation of line, there is provided Yi Zhonggong
The comprehensive visual inspection apparatus of part and method, its is simple and reasonable, easy to operate, and stable and reliable operation adapts to production line
Producing in enormous quantities needs.
To reach above-mentioned purpose, the technical solution adopted by the present invention is：There is provided a kind of comprehensive visual inspection dress of workpiece
Put, including：Base, motor-driven conveying raceway, lifting turntable, stand, liftable rolling clamp；By to workpiece level and square vertically
To the comprehensive inspection being rotated up to workpiece.
The base 18 is in supporting structure, and the bottom of each supporting leg is equipped with leveling component；
The stand 1 is arranged on side on base 18；
The side of the stand 1 of the motor-driven conveying raceway 7, it includes：Roll shaft, gear driving pair, wallboard, supporting leg I, transmission
Axle, reductor, guide plate, stock stop；The supporting leg I is arranged on the upper end of base 18；The wallboard is arranged on supporting leg；The roller
Axle is arranged on the wallboard of both sides；The power transmission shaft is arranged on the side of wallboard, and by bearings seat supports；The gear drive
Pair is arranged on power transmission shaft, and is engaged with the gear of each roll shaft；The power transmission shaft is connected with reductor, and the reductor passes through
Chain-driving drive axis, so that for roll shaft provides power；The guide plate is arranged on wallboard upper end by arm-tie, is roller-way
The workpiece of upper conveying is oriented to；The stock stop is fixed on wallboard lower end；The wallboard side top is provided with button box, the button
Be respectively equipped with box jerk, to expect, clamp, four control buttons of blanking；
The lifting turntable is arranged on base 18, is made up of lowering or hoisting gear and rotation table device；The lowering or hoisting gear enters one
Step includes：The axis of guide, the second cylinder 11, the second inductive switch 17；The axis of guide is passed through the fairlead on base 18
Be connected with turntable, second cylinder 11 is arranged on the middle part of base 18, the piston rod of the second cylinder 11 by joint with
Turntable base plate is connected；Second inductive switch 17 is arranged on the side of base 18；The rotation table device includes：Turntable, turntable
Base plate, the sized cross roller bearings on turntable base plate, buting iron 16, the first inductive switch 9, support base 8；The support base 8
Upper end is bolted supporting plate, and the supporting plate upper end is provided with positioner；
The lift rotary fixture is arranged on the top of motor-driven conveying raceway 7, is connected with stand 1 by line slideway, its bag
Include：Left slide unit 13, right slide unit 3, guider, the first cylinder 6 on a base plate 2 is installed；Divided on the left slide unit, right slide unit
There is the buting iron on stand 1；The left slide unit 13 is further included：First slide unit, the bearing on the first slide unit,
First rotary shaft, left clamping plate 14, the first handwheel；First rotary shaft is through on bearing, the left clamping plate 14 and first
Rotary shaft is with first handwheel is arranged on the outside of the first rotary shaft；The right slide unit 3 is further included：Second slide unit,
Bearing I, the second rotary shaft on the second slide unit, right clamping plate 5, the second handwheel；Second rotary shaft is through bearing I
On, the rotary shaft of the right clamping plate 5 and second and, the second handwheel is mounted in the outside of the second rotary shaft；The guider by
The axis of guide, fairlead composition, the guider connect left slide unit, right slide unit, and the axis of guide cylinder 19 being installed on base plate 2 connects
Connect left slide unit 13, right slide unit 3；First cylinder 6 is fixed on stand 1, and the piston rod of the first cylinder 6 passes through joint and base plate
2 connections, realize elevating function.
Further, the leveling component includes：Leveling bolt, seat supports plate, fixed plate and expansion bolt, the tune
Flat bolt passes through seat supports plate, is fixed by nut screwing clamping up and down, is welded in fixed plate after leveling, and the fixed plate is by swollen
It is swollen to be bolted on ground.
Further, the wallboard is Special aluminium profile.
Further, the base 18 is the supporting structure by square tube and plate weld.
Further, the stand 1 of stating is welded by steel plate.
Further, the gear in the gear driving pair is bevel gear or sprocket wheel.
Further, the clamping face of the clamping plate uses non-metallic material.
Further, the top of the stand 1, lighting device, and lighting device and rotation are provided near the side of rolling clamp
Turn fixture to be correspondingly arranged.
A kind of comprehensive method for visual inspection of workpiece, including following detecting step：
The first step, startup will expect button, and the conveying of the sensing workpiece of the first inductive switch 9 in place, then rises lifting turntable
Suitable position, manually carries out horizontal direction rotation to be checked by workpiece, and the workpiece can be in arbitrarily angled stopping；
Second step, after detection is finished, resets to reset condition, and press clamping button, lifting rotation fixture by workpiece manually
By Workpiece clamping, and specified location is risen to, the detection of each angle is manually carried out in vertical direction rotational workpieces；
3rd step, after detection is finished, manual workpiece is resetted, and after the sensing workpiece of the second inductive switch 17 resets, is started
Blowing button, scram button jerk at any time completes the comprehensive inspection to workpiece by the rotation to workpiece level and vertical direction
Look into.
The beneficial effects of the invention are as follows：The present invention is docked with production line, and each workpiece is visually examined by the present apparatus
Survey, not only with the monitor in real time quality of production, and working strength can be reduced, operating efficiency is greatly improved, disclosure satisfy that batch
The need for production.Additionally, the present apparatus easily can check whether workpiece closes by by hand push button, manual rotation turntable and handwheel
Lattice, simple operation.
Brief description of the drawings
Fig. 1 is the front view of the comprehensive visual inspection apparatus of workpiece of the present invention.
Fig. 2 is the top view of the comprehensive visual inspection apparatus of workpiece of the present invention.
Fig. 3 is the left view of the comprehensive visual inspection apparatus of workpiece of the present invention.
Accompanying drawing is identified：1- stands, 2- base plates, the right slide units of 3-, the buting iron of 4- first, the right clamping plates of 5-, the cylinders of 6- first, 7- machines
Dynamic rollgang, 8- support bases, the inductive switches of 9- first, 10- guideways, the cylinders of 11- second, 12- lighting devices, 13- is left
Slide unit, the left clamping plates of 14-, the buting iron of 15- second, 16- third gear iron, the inductive switches of 17- second, 18- bases, 19- axis of guide gas
Cylinder, 20- button boxes.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawings and examples.
Reference picture 1-3, in a kind of comprehensive visual inspection apparatus of workpiece of the invention, including：Base, motor-driven conveying raceway,
Lifting turntable, stand, liftable rolling clamp；By being rotated up to the comprehensive of workpiece to workpiece level and vertical direction
Check.
The base 18 is in supporting structure, and the bottom of each supporting leg is equipped with leveling component；
The stand 1 is arranged on side on base 18；
The side of the stand 1 of the motor-driven conveying raceway 7, it includes：Roll shaft, gear driving pair, wallboard, supporting leg I, transmission
Axle, reductor, guide plate, stock stop；The supporting leg I is arranged on the upper end of base 18；The wallboard is arranged on supporting leg；The roller
Axle is arranged on the wallboard of both sides；The power transmission shaft is arranged on the side of wallboard, and by bearings seat supports；The gear drive
Pair is arranged on power transmission shaft, and is engaged with the gear of each roll shaft；The power transmission shaft is connected with reductor, and the reductor passes through
Chain-driving drive axis, so that for roll shaft provides power；The guide plate is arranged on wallboard upper end by arm-tie, is roller-way
The workpiece of upper conveying is oriented to；The stock stop is fixed on wallboard lower end；The wallboard side top is provided with button box, the button
Be respectively equipped with box jerk, to expect, clamp, four control buttons of blanking；
The lifting turntable is arranged on base 18, is made up of lowering or hoisting gear and rotation table device；The lowering or hoisting gear enters one
Step includes：The axis of guide, the second cylinder 11, the second inductive switch 17；The axis of guide is passed through the fairlead on base 18
Be connected with turntable, second cylinder 11 is arranged on the middle part of base 18, the piston rod of the second cylinder 11 by joint with
Turntable base plate is connected；Second inductive switch 17 is arranged on the side of base 18；The rotation table device includes：Turntable, turntable
Base plate, the sized cross roller bearings on turntable base plate, buting iron 16, the first inductive switch 9, support base 8；The support base 8
Upper end is bolted supporting plate, and the supporting plate upper end is provided with positioner；
The lift rotary fixture is arranged on the top of motor-driven conveying raceway 7, is connected with stand 1 by line slideway, its bag
Include：Left slide unit 13, right slide unit 3, guider, the first cylinder 6 on a base plate 2 is installed；Divided on the left slide unit, right slide unit
There is the buting iron on stand 1；The left slide unit 13 is further included：First slide unit, the bearing on the first slide unit,
First rotary shaft, left clamping plate 14, the first handwheel；First rotary shaft is through on bearing, the left clamping plate 14 and first
Rotary shaft is with first handwheel is arranged on the outside of the first rotary shaft；The right slide unit 3 is further included：Second slide unit,
Bearing I, the second rotary shaft on the second slide unit, right clamping plate 5, the second handwheel；Second rotary shaft is through bearing I
On, the rotary shaft of the right clamping plate 5 and second and, the second handwheel is mounted in the outside of the second rotary shaft；The guider by
The axis of guide, fairlead composition, the guider connect left slide unit, right slide unit, and the axis of guide cylinder 19 being installed on base plate 2 connects
Connect left slide unit 13, right slide unit 3；First cylinder 6 is fixed on stand 1, and the piston rod of the first cylinder 6 passes through joint and base plate
2 connections, realize elevating function.
The leveling component includes：Leveling bolt, seat supports plate, fixed plate and expansion bolt, the leveling bolt are worn
Seat supports plate is crossed, is fixed by nut screwing clamping up and down, be welded in fixed plate after leveling, the fixed plate is solid by expansion bolt
Determine on the ground.
The wallboard is Special aluminium profile.
The base 18 is the supporting structure by square tube and plate weld.
The stand 1 of stating is welded by steel plate.
Gear in the gear driving pair is bevel gear or sprocket wheel.
The clamping face of the clamping plate uses non-metallic material.
At the top of the stand 1, lighting device is provided near the side of rolling clamp, and lighting device is corresponding with rolling clamp
Set.
A kind of comprehensive method for visual inspection of workpiece, including following detecting step：
The first step, startup will expect button, and the conveying of the sensing workpiece of the first inductive switch 9 in place, then rises lifting turntable
Suitable position, manually carries out horizontal direction rotation to be checked by workpiece, and the workpiece can be in arbitrarily angled stopping；
Second step, after detection is finished, resets to reset condition, and press clamping button, lifting rotation fixture by workpiece manually
By Workpiece clamping, and specified location is risen to, the detection of each angle is manually carried out in vertical direction rotational workpieces；
3rd step, after detection is finished, manual workpiece is resetted, and after the sensing workpiece of the second inductive switch 17 resets, is started
Blowing button, scram button jerk at any time completes the comprehensive inspection to workpiece by the rotation to workpiece level and vertical direction
Look into.
Above content is the further description done to the present invention with reference to optimal technical scheme, it is impossible to assert invention
Specific implementation is only limitted to these explanations.For general technical staff of the technical field of the invention, the present invention is not being departed from
Design on the premise of, can also make it is simple deduce and replace, should all be considered as protection scope of the present invention.
Claims (9)
1. comprehensive visual inspection apparatus of a kind of workpiece, it is characterised in that the comprehensive visual inspection apparatus of workpiece include：Bottom
Seat（18）, motor-driven conveying raceway（7）, lifting turntable, stand（1）, liftable rolling clamp；
The base（18）In supporting structure, the bottom of each supporting leg is equipped with leveling component；
The stand（1）Installed in base（18）Upper side；
The motor-driven conveying raceway（7）Installed in stand（1）Side, it includes：Roll shaft, gear driving pair, wallboard, supporting leg I,
Power transmission shaft, reductor, guide plate, stock stop；The supporting leg I is arranged on base（18）Upper end；The wallboard is arranged on supporting leg；
The roll shaft is arranged on the wallboard of both sides；The power transmission shaft is arranged on the side of wallboard, and by bearings seat supports；The tooth
Wheel transmission is arranged on power transmission shaft, and is engaged with the gear of each roll shaft；The power transmission shaft is connected with reductor, the deceleration
Machine passes through chain-driving drive axis, so that for roll shaft provides power；The guide plate is arranged on wallboard upper end by arm-tie,
For the workpiece conveyed on roller-way is oriented to；The stock stop is fixed on wallboard lower end；The wallboard side top is provided with button box, institute
State be respectively equipped with button box jerk, to expect, clamp, four control buttons of blanking；
The lifting turntable is arranged on base（18）On, it is made up of lowering or hoisting gear and rotation table device；The lowering or hoisting gear is further
Including：The axis of guide, the second cylinder（11）, the second inductive switch（17）；The axis of guide is passed through base（18）On lead
It is connected with turntable to set, second cylinder（11）Installed in base（18）Middle part, the second cylinder（11）Piston rod
It is connected with turntable base plate by joint；Second inductive switch（17）Installed in base（18）Side；The rotation table device
Including：Turntable, turntable base plate, the sized cross roller bearings on turntable base plate, buting iron（16）, the first inductive switch（9）, branch
Support seat（8）；The support base（8）Upper end is bolted supporting plate, and the supporting plate upper end is provided with positioner；
The liftable rolling clamp is arranged on motor-driven conveying raceway（7）Top, by line slideway and stand（1）Connection, its
Including：Installed in base plate（2）On left slide unit（13）, right slide unit（3）, guider, the first cylinder（6）；The left slide unit, the right side
Had installed in stand on slide unit（1）On buting iron；The left slide unit（13）Further include：First slide unit, installed in
Bearing, the first rotary shaft on one slide unit, left clamping plate（14）, the first handwheel；First rotary shaft is through on bearing, described
Left clamping plate（14）With the first rotary shaft and, first handwheel is installed in the outside of the first rotary shaft；The right slide unit（3）
Further include：Second slide unit, the bearing I on the second slide unit, the second rotary shaft, right clamping plate（5）, the second handwheel；
Second rotary shaft is through on bearing I, the right clamping plate（5）With the second rotary shaft and, the second handwheel revolves mounted in second
The outside of rotating shaft；The guider is made up of the axis of guide, fairlead, and the guider connects left slide unit, right slide unit, installs
In base plate（2）On axis of guide cylinder（19）Connect left slide unit（13）, right slide unit（3）；First cylinder（6）It is fixed on stand
（1）On, the first cylinder（6）Piston rod pass through joint and base plate（2）Connection, realizes elevating function.
2. comprehensive visual inspection apparatus of workpiece according to claim 1, it is characterised in that the leveling component includes：
Leveling bolt, seat supports plate, fixed plate and expansion bolt, the leveling bolt pass through seat supports plate, are twisted by nut up and down
Fasten, be welded in fixed plate after leveling, the fixed plate is fixed on the ground by expansion bolt.
3. comprehensive visual inspection apparatus of workpiece according to claim 1, it is characterised in that the wallboard is special aluminium profiles
Material.
4. comprehensive visual inspection apparatus of workpiece according to claim 1, it is characterised in that the base（18）It is by side
The supporting structure of pipe and plate weld.
5. comprehensive visual inspection apparatus of workpiece according to claim 1, it is characterised in that described to state stand（1）By steel
Plate weld is formed.
6. comprehensive visual inspection apparatus of workpiece according to claim 1, it is characterised in that in the gear driving pair
Gear is bevel gear or sprocket wheel.
7. comprehensive visual inspection apparatus of workpiece according to claim 1, it is characterised in that the clamping face of the clamping plate
Use non-metallic material.
8. comprehensive visual inspection apparatus of workpiece according to claim 1, it is characterised in that the stand（1）Top, lean on
The side of nearly liftable rolling clamp is provided with lighting device, and lighting device is correspondingly arranged with liftable rolling clamp.
9. a kind of comprehensive Visual detection methods, it is characterised in that using the comprehensive mesh described in claim 1-8 any one
Workpiece is detected depending on detection means, detecting step is：
The first step, startup will expect button, the first inductive switch（9）The conveying of sensing workpiece rises suitable in place, then by lifting turntable
The position of conjunction, manually carries out horizontal direction rotation to be checked by workpiece, and the workpiece can be in arbitrarily angled stopping；
Second step, after detection is finished, resets to reset condition by workpiece manually, and presses clamping button, and liftable rolling clamp will
Workpiece clamping, and specified location is risen to, the detection of each angle is manually carried out in vertical direction rotational workpieces；
3rd step, after detection is finished, manual workpiece is resetted, the second inductive switch（17）After sensing workpiece resets, startup is put
Material button, scram button jerk at any time completes the comprehensive inspection to workpiece by the rotation to workpiece level and vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510512963.4A CN105109999B (en) | 2015-08-20 | 2015-08-20 | A kind of comprehensive visual inspection apparatus of workpiece and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510512963.4A CN105109999B (en) | 2015-08-20 | 2015-08-20 | A kind of comprehensive visual inspection apparatus of workpiece and method |
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| Publication Number | Publication Date |
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| CN105109999A CN105109999A (en) | 2015-12-02 |
| CN105109999B true CN105109999B (en) | 2017-07-04 |
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ID=54658179
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510512963.4A Active CN105109999B (en) | 2015-08-20 | 2015-08-20 | A kind of comprehensive visual inspection apparatus of workpiece and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109120471B (en) * | 2018-07-24 | 2021-10-01 | 航塔通讯有限公司 | Communication network switch intelligent detection system based on block chain |
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|---|---|---|---|---|
| JP2000121344A (en) * | 1998-10-16 | 2000-04-28 | Kuroda Precision Ind Ltd | Thickness measuring equipment for semiconductor wafer |
| CN201277908Y (en) * | 2008-10-21 | 2009-07-22 | 安徽巨一自动化装备有限公司 | Screwing clearance-regulation detection and combination bench for vehicle main reducing gear |
| CN103323231A (en) * | 2012-03-22 | 2013-09-25 | 现代岱摩斯有限公司 | Inspection apparatus for differential gear assembly |
| CN203275077U (en) * | 2013-05-29 | 2013-11-06 | 湖北精川智能装备股份有限公司 | Detection device used for vehicle wheel hub ABS tooth ring |
| CN203464926U (en) * | 2013-08-23 | 2014-03-05 | 中山市恒鑫聚诚工业设备有限公司 | Automatic overturn auxiliary equipment for testing electric generator |
| CN204008009U (en) * | 2014-08-15 | 2014-12-10 | 科泰科技(张家港)机械有限公司 | A kind of package seal checker for engine cylinder-body |
| CN104567779A (en) * | 2014-12-24 | 2015-04-29 | 北京泰诚信测控技术股份有限公司 | Detection and selection system for left and right bearing shims of differential |
| CN104634387A (en) * | 2014-12-24 | 2015-05-20 | 北京泰诚信测控技术股份有限公司 | Main reducer bearing rotating torque and active and passive gear pair backlash detection system |
| CN204896781U (en) * | 2015-08-20 | 2015-12-23 | 大连现代辅机开发制造有限公司 | All -round visual inspection device of work piece |
-
2015
- 2015-08-20 CN CN201510512963.4A patent/CN105109999B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000121344A (en) * | 1998-10-16 | 2000-04-28 | Kuroda Precision Ind Ltd | Thickness measuring equipment for semiconductor wafer |
| CN201277908Y (en) * | 2008-10-21 | 2009-07-22 | 安徽巨一自动化装备有限公司 | Screwing clearance-regulation detection and combination bench for vehicle main reducing gear |
| CN103323231A (en) * | 2012-03-22 | 2013-09-25 | 现代岱摩斯有限公司 | Inspection apparatus for differential gear assembly |
| CN203275077U (en) * | 2013-05-29 | 2013-11-06 | 湖北精川智能装备股份有限公司 | Detection device used for vehicle wheel hub ABS tooth ring |
| CN203464926U (en) * | 2013-08-23 | 2014-03-05 | 中山市恒鑫聚诚工业设备有限公司 | Automatic overturn auxiliary equipment for testing electric generator |
| CN204008009U (en) * | 2014-08-15 | 2014-12-10 | 科泰科技(张家港)机械有限公司 | A kind of package seal checker for engine cylinder-body |
| CN104567779A (en) * | 2014-12-24 | 2015-04-29 | 北京泰诚信测控技术股份有限公司 | Detection and selection system for left and right bearing shims of differential |
| CN104634387A (en) * | 2014-12-24 | 2015-05-20 | 北京泰诚信测控技术股份有限公司 | Main reducer bearing rotating torque and active and passive gear pair backlash detection system |
| CN204896781U (en) * | 2015-08-20 | 2015-12-23 | 大连现代辅机开发制造有限公司 | All -round visual inspection device of work piece |
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| CN105109999A (en) | 2015-12-02 |
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