CN215815911U

CN215815911U - Flexible solar sealing equipment

Info

Publication number: CN215815911U
Application number: CN202121175025.7U
Authority: CN
Inventors: 谢小两; 刘宁
Original assignee: Ningbo Osda Solar Co Ltd
Current assignee: Ningbo Osda Solar Co Ltd
Priority date: 2021-05-28
Filing date: 2021-05-28
Publication date: 2022-02-11
Anticipated expiration: 2031-05-28

Abstract

The utility model discloses flexible solar sealing equipment, which relates to the technical field of solar cells and comprises a bottom plate and a supporting column for positioning and mounting, wherein a first motor is symmetrically and fixedly mounted on one side of the top of the bottom plate, a containing groove for mounting a heating roller is formed in the inner side of the first motor, a positioning plate is fixedly mounted on one side of the bottom plate, a limiting groove is symmetrically formed in the positioning plate, and a movable rod connected with a placing plate is movably mounted in the limiting groove. According to the utility model, the lower roller is driven to rotate by the first motor and heats the outer surface of the roller body, the height of the lifting plate at the top of the U-shaped plate is adjusted by the hydraulic column, the height of the upper roller and the second motor inside the U-shaped plate is adjusted, the distance between the lower roller and the upper roller is adjusted, the flexible solar cell panel with the packaging film placed at the top is conveniently pressed, the top and the bottom of the cell are conveniently attached and sealed, and one side of the bottom of the mounting plate is provided with the clamping groove, so that the sealant winding drum is conveniently replaced and mounted.

Description

Flexible solar sealing equipment

Technical Field

The utility model relates to the technical field of solar cells, in particular to flexible solar sealing equipment.

Background

The flexible solar cell module generally comprises three layers of materials, for example, the flexible solar cell module is composed of an upper light-transmitting PET plate, a lower light-transmitting PET plate and a middle flexible amorphous silicon thin film battery, the two adjacent layers of materials can be bonded by using adhesive tapes, the adhesive tapes are used for bonding the module, the adhesive tapes need to be torn off after the packaging processing is completed, the films can be bonded by using the adhesive tapes, and the flexible solar cell module is troublesome to process.

In chinese utility model patent application no: CN201920676756.X discloses a flexible solar cell panel encapsulation equipment, including hot roll group pressure device, lamination device, hot roll group pressure device includes the frame, rotate the hot roller of connection in the frame, for the heat conduction oil stove of roller shaft heat supply, drive arrangement and the parcel device of roller shaft motion, a hot roller set is constituteed to per two roller shafts, two roller shafts in the hot roller set up relatively from top to bottom, the hot roller set is provided with the multiunit and its working face is located same horizontal plane, all be provided with the oil passageway in every roller shaft, the oil passageway communicates with the oil-out of heat conduction oil stove, and cooling device, adjust the distance between the roller shaft that sets up in pairs by roller pressure adjusting device. This flexible solar cell panel encapsulation equipment, when sealing solar cell panel, can not be to the enclosed film heating, produce the bubble easily when the laminating and influence finished product quality, be not convenient for install the change to the sealing film, can not be according to the altitude mixture control of flexible solar cell panel thickness to the pressfitting roller, can not keep the closed belt level during the use, decide the effect not good, the waste material after tailorring is not convenient for retrieve.

Therefore, there is a need to provide a flexible solar sealing device to solve the above problems.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model aims to: the utility model provides flexible solar cell panel packaging equipment, which aims to solve the problems that when a solar cell panel is sealed, a sealing film cannot be heated, bubbles are easily generated during laminating to influence the quality of a finished product, a sealing film is inconvenient to install and replace, the height of a pressing roller cannot be adjusted according to the thickness of the flexible solar cell panel, a sealing belt cannot be kept horizontal during use, the cutting effect is poor, and cut waste materials are inconvenient to recycle.

(II) technical scheme

The utility model specifically adopts the following technical scheme for realizing the purpose:

the utility model provides a flexible solar sealing equipment, includes the bottom plate and is used for the support column of location installation, top one side symmetry fixed mounting of bottom plate has first motor, the groove of accomodating of installation warming mill is seted up to the inboard of first motor, one side fixed mounting of bottom plate has the locating plate, the spacing groove has been seted up to the inside symmetry of locating plate, the inside movable mounting of spacing groove has the movable rod of connecting the board of placing, the top laminating of placing the board is connected with flexible solar cell panel, one side that the locating plate was kept away from to the warming mill rotates installs the lower roll, the bottom plate is located the both sides fixed mounting of lower roll has the U template, top one side swing joint of U template has the lifter plate, the bottom one side fixed mounting that the bottom of lifter plate runs through the U template has last roller.

Furthermore, a second motor is fixedly installed on one side of the bottom end of the lifting plate, and hydraulic columns are symmetrically and fixedly installed at the bottom of the lifting plate.

Further, a mounting plate is fixedly mounted on one side of the U-shaped plate, and clamping grooves are symmetrically formed in the bottom of the mounting plate.

Further, the inside swing joint of draw-in groove has the packing rubber reel, the one end fixed mounting of packing rubber reel has the encapsulation membrane.

Further, one side fixed mounting that the mounting panel was kept away from at the top of U template has automatic roller of retrieving, bottom one side of automatic roller of retrieving is fixed and is installed the cutting box.

Furthermore, one side of the top of the cutting box is symmetrically and fixedly provided with guide rollers, and a through hole for pushing the plate to move is formed in the cutting box.

Furthermore, one end of the packaging film sequentially penetrates through the guide rollers and the cutting box and is connected with one end of the automatic recovery roller.

Further, a third motor is fixedly mounted on one side of the top of the cutting box, and a gear is fixedly mounted at the end part of an output shaft of the third motor.

Further, one side fixed mounting of third motor has spacing splint, the inboard swing joint of spacing splint has the rack board.

Further, one end of the rack plate is engaged with one end of the gear.

(III) advantageous effects

The utility model has the following beneficial effects:

1. according to the utility model, the heating roller is driven to rotate in the accommodating groove by the first motor, the flexible solar cell panel is transported and heated at the bottom, the adhesion of the packaging film and the bottom of the flexible solar cell panel is promoted, bubbles are prevented from being generated, and the sealing effect is prevented from being influenced.

2. According to the utility model, the lower roller is driven to rotate by the first motor and heats the outer surface of the roller body, the height of the lifting plate at the top of the U-shaped plate is adjusted by the hydraulic column, the height of the upper roller and the second motor inside the U-shaped plate is adjusted, the distance between the lower roller and the upper roller is adjusted, the flexible solar cell panel with the packaging film placed at the top is conveniently pressed, the top and the bottom of the cell are conveniently attached and sealed, and one side of the bottom of the mounting plate is provided with the clamping groove, so that the sealant winding drum is conveniently replaced and mounted.

3. According to the utility model, the gear is driven by the third motor, so that the rack plate can move up and down on the inner side of the limiting clamping plate, the position of the push plate on the cutting box is adjusted, one end of the packaging film is convenient to separate, the packaging film is pushed down by the push plate and pressed on the top of the flexible solar cell panel, through holes for the packaging film to pass through are formed in the two sides of the cutting box, and one side, located on the cutting box, of the packaging film is in a horizontal state through connection of the guide rollers, so that the phenomenon that the packaging film is attached to the top of the flexible solar cell panel to cause lateral deviation is prevented, and the quality of a finished product is influenced.

Drawings

FIG. 1 is a perspective view of the structure of the present invention;

FIG. 2 is a schematic perspective side view of the structure of the present invention;

FIG. 3 is a schematic bottom perspective view of the structure of the present invention;

FIG. 4 is a schematic perspective cross-sectional view of the structure of the present invention;

FIG. 5 is an enlarged view of the structure of area A in FIG. 4 according to the present invention;

fig. 6 is a partial perspective view of the packaging film structure of the present invention.

Reference numerals: 1. a base plate; 2. a support pillar; 3. a first motor; 4. a heating roller; 5. positioning a plate; 6. a limiting groove; 7. a movable rod; 8. placing the plate; 9. a flexible solar panel; 10. a lower roll; 11. a U-shaped plate; 12. a lifting plate; 13. upper roll; 14. a second motor; 15. a hydraulic column; 16. mounting a plate; 17. a sealant reel; 18. a card slot; 19. a third motor; 20. an automatic recovery roller; 21. cutting box; 22. a guide roller; 23. packaging the film; 24. pushing the plate; 25. a gear; 26. a rack plate; 27. a limiting splint.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Please refer to fig. 1-4, a flexible solar sealing device, which comprises a bottom plate 1 and a supporting column 2 for positioning and installation, wherein a first motor 3 is symmetrically and fixedly installed at one side of the top of the bottom plate 1, a containing groove for installing a heating roller 4 is formed in the inner side of the first motor 3, a positioning plate 5 is fixedly installed at one side of the bottom plate 1, a limiting groove 6 is symmetrically and internally provided with a limiting groove 6, a movable rod 7 for connecting a placing plate 8 is movably installed inside the limiting groove 6, the top of the placing plate 8 is connected with a flexible solar cell panel 9, the flexible solar cell panel 9, a lower roller 10 is rotatably installed at one side of the heating roller 4 far away from the positioning plate 5, U-shaped plates 11 are fixedly installed at two sides of the bottom plate 1, which is located at the lower roller 10, a lifting plate 12 is movably connected at one side of the top of the U-shaped plates 11, and an upper roller 13 is fixedly installed at one side of the bottom of the lifting plate 12, which penetrates through the U-shaped plates 11.

In this embodiment, drive warming mill 4 through first motor 3 and be accomodating the inslot rotation, transport and heat bottom flexible solar cell panel 9, promote the laminating of bottom of encapsulation membrane 23 and flexible solar cell panel 9, prevent to have the bubble to produce, influence airtight effect, top through locating plate 5 sets up spacing groove 6, make movable rod 7 connect and place board 8 and slide in spacing groove 6, be convenient for promote flexible solar cell panel 9 and make its one end contact warming mill 4, make it remove and heat bottom to the opposite side, when preventing that the staff from manually placing, scald the hand easily.

Example 2

Referring to fig. 1 to 6, the present embodiment is further optimized based on embodiment 1, specifically, a second motor 14 is fixedly installed at one side of the bottom end of the lifting plate 12, and hydraulic columns 15 are symmetrically and fixedly installed at the bottom of the lifting plate 12.

Specifically, a mounting plate 16 is fixedly mounted on one side of the U-shaped plate 11, and clamping grooves 18 are symmetrically formed in the bottom of the mounting plate 16.

Specifically, the inside of the clamping groove 18 is movably connected with a sealant winding drum 17, and one end of the sealant winding drum 17 is fixedly provided with a packaging film 23.

In this embodiment, it is rotatory and to the external surface heating of roller to drive lower roll 10 through first motor 3, the hydraulic pressure post 15 is adjusted lifter plate 12 and is at the top height of U template 11, adjust the height of roller 13 and second motor 14 in U template 11 inside, adjust the lower roll 10 and go up the distance between the roller 13, be convenient for press the flexible solar cell panel 9 of putting encapsulation membrane 23 to the top, be convenient for to battery top and bottom laminating seal, draw-in groove 18 is seted up to bottom one side of mounting panel 16, be convenient for to sealed glue reel 17 change and installation.

Example 3

Referring to fig. 1-6, the present embodiment is optimized based on the

embodiment

1 or 2, specifically, an automatic recovery roller 20 is fixedly installed on a side of the top of the U-shaped plate 11 away from the installation plate 16, and a cutting box 21 is fixedly installed on a side of the bottom of the automatic recovery roller 20.

Specifically, the guide rollers 22 are symmetrically and fixedly mounted on one side of the top of the cutting box 21, and a through hole for moving the push plate 24 is formed in the cutting box 21.

Specifically, one end of the sealing film 23 passes through the plurality of guide rollers 22 and the cutting box 21 in sequence and is connected to one end of the automatic recovery roller 20.

Specifically, a third motor 19 is fixedly mounted on one side of the top of the cutting box 21, and a gear 25 is fixedly mounted at the end of an output shaft of the third motor 19.

Specifically, a limit clamp 27 is fixedly mounted on one side of the third motor 19, a rack plate 26 is movably connected to the inner side of the limit clamp 27, and one end of the rack plate 26 is engaged with one end of the gear 25.

In this embodiment, drive gear 25 through third motor 19, make rack plate 26 activity from top to bottom in spacing splint 27's inboard, adjust push pedal 24 in the position of cutting out case 21, be convenient for to the one end separation of encapsulating film 23, push down through push pedal 24 and press at the top of flexible solar cell panel 9, the through-hole that makes encapsulating film 23 pass is seted up to cutting out case 21's both sides, through the connection of a plurality of guide rolls 22, one side that makes encapsulating film 23 be located cutting out case 21 is in the horizontality, prevent that the laminating from appearing the side partially at flexible solar cell panel 9 top, influence finished product quality, the tip of encapsulating film 23 is provided with cuts out the vestige, be convenient for cut short improvement work efficiency fast.

In summary, the following steps: in the utility model, the heating roller 4 is driven to rotate in the accommodating groove by the first motor 3, the flexible solar cell panel 9 is transferred and the bottom is heated, the adhesion of the packaging film 23 and the bottom of the flexible solar cell panel 9 is promoted, the sealing effect is prevented from being influenced by bubbles, the top end of the positioning plate 5 is provided with the limiting groove 6, the movable rod 7 is connected with the placing plate 8 to slide in the limiting groove 6, the flexible solar cell panel 9 is conveniently pushed to enable one end to contact the heating roller 4 and move to the other side and heat the bottom, the hand is prevented from being easily scalded when a worker places the flexible solar cell panel by hand, the lower roller 10 is driven to rotate by the first motor 3 and heat the outer surface of the roller, the hydraulic column 15 adjusts the height of the lifting plate 12 at the top of the U-shaped plate 11, the heights of the upper roller 13 and the second motor 14 in the U-shaped plate 11 are adjusted, the distance between the lower roller 10 and the upper roller 13 is adjusted, and the flexible solar cell panel 9 with the packaging film 23 placed at the top is pressed, be convenient for seal battery top and bottom laminating, draw-in groove 18 is seted up to bottom one side of mounting panel 16, be convenient for change and install sealed glue reel 17, drive gear 25 through third motor 19, make rack plate 26 activity about spacing splint 27's inboard, adjust the position of push pedal 24 at cutting box 21, be convenient for to the one end separation of encapsulation membrane 23, push down through push pedal 24 and press at flexible solar cell panel 9's top, the through-hole that makes encapsulation membrane 23 pass is seted up to cutting box 21's both sides, through the connection of a plurality of guide rolls 22, one side that makes encapsulation membrane 23 be located cutting box 21 is in the horizontality, prevent that the laminating from appearing the side deviation at flexible solar cell panel 9 top, influence finished product quality.

The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, and the scope of the present invention is defined by the appended claims, and all structural changes that can be made by using the contents of the description and the drawings of the present invention are intended to be covered by the scope of the present invention.

Claims

1. A flexible solar sealing device comprising a base plate (1) and a support column (2) for positioning installation, characterized in that: the heating roller is characterized in that a first motor (3) is symmetrically and fixedly mounted on one side of the top of the bottom plate (1), an accommodating groove for mounting a heating roller (4) is formed in the inner side of the first motor (3), a positioning plate (5) is fixedly mounted on one side of the bottom plate (1), a limiting groove (6) is symmetrically formed in the positioning plate (5), a movable rod (7) connected with a placing plate (8) is movably mounted in the limiting groove (6), a flexible solar cell panel (9) is attached to the top of the placing plate (8), a lower roller (10) is rotatably mounted on one side, away from the positioning plate (5), of the heating roller (4), a U-shaped plate (11) is fixedly mounted on two sides of the bottom plate (1) located on the lower roller (10), and a lifting plate (12) is movably connected to one side of the top of the U-shaped plate (11), an upper roller (13) is fixedly installed on one side of the bottom end of the lifting plate (12) penetrating through the U-shaped plate (11).

2. A flexible solar sealing apparatus as defined in claim 1, wherein: a second motor (14) is fixedly mounted on one side of the bottom end of the lifting plate (12), and hydraulic columns (15) are symmetrically and fixedly mounted at the bottom of the lifting plate (12).

3. A flexible solar sealing apparatus as defined in claim 1, wherein: one side fixed mounting of U template (11) has mounting panel (16), draw-in groove (18) have been seted up to the bottom symmetry of mounting panel (16).

4. A flexible solar sealing apparatus as defined in claim 3, wherein: the inside swing joint of draw-in groove (18) has packing rubber reel (17), the one end fixed mounting of packing rubber reel (17) has encapsulation membrane (23).

5. A flexible solar energy sealing apparatus according to claim 4, wherein: one side fixed mounting that mounting panel (16) were kept away from at the top of U template (11) has automatic roller (20) of retrieving, bottom one side of automatic roller (20) of retrieving is fixed and is installed cutting box (21).

6. A flexible solar energy sealing apparatus according to claim 5, wherein: the cutting box is characterized in that guide rollers (22) are symmetrically and fixedly mounted on one side of the top of the cutting box (21), and a through hole used for moving the push plate (24) is formed in the cutting box (21).

7. The flexible solar energy sealing apparatus of claim 6, wherein: one end of the packaging film (23) sequentially passes through the guide rollers (22) and the cutting box (21) and is connected with one end of the automatic recovery roller (20).

8. A flexible solar sealing apparatus as defined in claim 7, wherein: a third motor (19) is fixedly mounted on one side of the top of the cutting box (21), and a gear (25) is fixedly mounted at the end part of an output shaft of the third motor (19).

9. A flexible solar sealing apparatus as defined in claim 8, wherein: one side fixed mounting of third motor (19) has spacing splint (27), the inboard swing joint of spacing splint (27) has rack plate (26).

10. A flexible solar sealing apparatus as defined in claim 9, wherein: one end of the rack plate (26) is engaged with one end of the gear (25).