CN218101286U - Photovoltaic power generation tile chip packaging hardware - Google Patents

Photovoltaic power generation tile chip packaging hardware Download PDF

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Publication number
CN218101286U
CN218101286U CN202121785232.4U CN202121785232U CN218101286U CN 218101286 U CN218101286 U CN 218101286U CN 202121785232 U CN202121785232 U CN 202121785232U CN 218101286 U CN218101286 U CN 218101286U
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China
Prior art keywords
chip
poe
pasting
platform
poe film
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CN202121785232.4U
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Chinese (zh)
Inventor
巩利民
谷雨
朱光玮
付强
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Beijing Xingsheng Energy Co ltd
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Beijing Xingsheng Energy Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The utility model provides a photovoltaic power generation tile chip packaging hardware relates to photovoltaic power generation technical field, has solved the artifical fixed power generation chip and POE membrane of pasting that exists among the prior art, technical problem of inefficiency. The photovoltaic power generation tile chip packaging device comprises a rack, wherein a conveying mechanism, a cutting mechanism, a pasting mechanism and a heating mechanism are arranged on the rack, the pasting mechanism comprises a pasting platform and a pressing plate, the pressing plate corresponds to the pasting platform in the vertical direction, and a chip is arranged between the pressing plate and the pasting platform; the sticking platform is connected with the rack through a lifting mechanism, the conveying mechanism conveys the POE film to the cutting mechanism, the cutting mechanism cuts the POE film, the sticking platform receives the POE film cut by the cutting mechanism and pushes the POE film and the chip against the pressing plate under the driving of the lifting mechanism; the heating mechanism is used for heating the POE film and the chip so as to fix the POE film and the chip. The utility model is used for a photovoltaic power generation tile chip packaging hardware that production efficiency improves by a wide margin is provided.

Description

Photovoltaic power generation tile chip packaging hardware
Technical Field
The utility model belongs to the technical field of the photovoltaic power generation technique and specifically relates to a photovoltaic power generation tile chip packaging hardware is related to.
Background
With the continuous development of solar power generation technology, the solar power generation technology can be applied to buildings to realize Building Integrated Photovoltaics (BIPV), such as Photovoltaic power generation tiles.
Photovoltaic power generation tile includes the electricity generation chip, pastes the front bezel at the sensitive surface of electricity generation chip and pastes the backplate at the shady face of electricity generation chip through the POE membrane.
At present, the power generation chip and the POE film are pasted and fixed mainly manually, but along with the continuous improvement of production efficiency, the manual operation efficiency is low, and the productivity requirement cannot be met.
The applicant has found that the prior art has at least the following technical problems: the power generation chip and the POE film are stuck and fixed through manual operation, so that the efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a photovoltaic power generation chip packaging hardware to solve the technical problem that will generate electricity the chip and paste fixedly inefficiency with POE membrane through manual operation that exists among the prior art. The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a photovoltaic power generation tile chip packaging device, which comprises a frame, wherein a conveying mechanism, a cutting mechanism, a pasting mechanism and a heating mechanism are arranged on the frame,
the pasting mechanism comprises a pasting platform and a pressing plate, the pressing plate corresponds to the pasting platform in the vertical direction, and the chip is arranged between the pressing plate and the pasting platform;
the pasting platform is connected with the frame through a lifting mechanism, the lifting mechanism can drive the pasting platform to move up and down,
the conveying mechanism conveys the POE film to the cutting mechanism, the cutting mechanism cuts the POE film, the sticking platform receives the POE film cut by the cutting mechanism and pushes the POE film and the chip against the pressing plate under the driving of the lifting mechanism;
the heating mechanism is used for heating the POE film and the chip so as to fix the POE film and the chip.
Preferably, conveying mechanism includes charging tray and a plurality of driving roller, and the POE membrane is rolled up and is set up on the charging tray to carry extremely through a plurality of driving roller cut the mechanism.
Preferably, the cutting mechanism comprises a clamping part and a cutting knife, a movable sliding rail is arranged on the rack, and the clamping part can reciprocate on the rack through the movable sliding rail so as to clamp the POE film and drive the POE film to move;
the cutter sets up in the frame, the cutter is in the ascending and descending removal in frame to cut the POE membrane of clamping part centre gripping.
Preferably, paste still be provided with the vacuum suction mouth on the platform, the vacuum suction mouth is connected with vacuum generator, the vacuum suction mouth is used for adsorbing cut the POE membrane that the mechanism cut, the elevating system drive paste the platform lift removal until with POE membrane and chip butt on the clamp plate.
Preferably, heating mechanism includes the punctiform heating head, the punctiform heating head sets up paste on the platform, be extruded at POE membrane and chip paste the platform with after between the clamp plate, the heating of punctiform heating head is in order to fix the POE membrane on the chip.
Preferably, the pressing plate comprises a first pressing plate and a second pressing plate, a first position sensor and a second position sensor are respectively arranged on the first pressing plate and the second pressing plate, and the first position sensor and the second position sensor are respectively used for sensing the positions of the tail part and the head part of two adjacent chips.
Preferably, a distance sensor is arranged on the machine frame and used for sensing the lifting distance of the pasting platform.
Preferably, the cutting device comprises a control mechanism, and the conveying mechanism, the cutting mechanism, the pasting mechanism and the heating mechanism are all connected with the control mechanism.
The beneficial effects of the utility model are that: the utility model provides a photovoltaic power generation tile chip packaging hardware, through conveying mechanism, the setting of cutting mechanism, pasting mechanism and heating mechanism, conveying mechanism carries POE membrane extremely cut the mechanism, it cuts to cut the mechanism POE membrane, paste the platform and receive cut the POE membrane that the mechanism cut and with POE membrane and chip butt are in under elevating system's the drive on the clamp plate, then heat the encapsulation through heating mechanism to the full-automatic encapsulation of POE membrane with the chip has been realized, the problem that manual operation efficiency is low has been solved, reduces the cost of labor widely, improves work efficiency, satisfies the productivity demand.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a cross-sectional view of the present invention;
fig. 3 is a partial schematic view of the present invention.
In the figure 1, a frame; 2. a conveying mechanism; 3. a cutting mechanism; 4. a sticking mechanism; 5. a heating mechanism; 21. a material tray; 22. a driving roller; 31. a clamping portion; 32. a cutter; 33. moving the slide rail; 41. a pasting platform; 42. pressing a plate; 43. a lifting mechanism; 44. a vacuum suction port; 45. a distance sensor; 51. a point-like heating head.
Detailed Description
The contents of the present invention and the differences between the present invention and the prior art can be understood with reference to fig. 1 to 3 and the text. The invention will be described in further detail below (including the preferred embodiments) with reference to the drawings and illustrative examples of some alternative embodiments of the invention. It should be noted that: any technical features and any technical solutions in this embodiment are one or more of various optional technical features or optional technical solutions, and for the sake of brevity, this document cannot exhaust all the alternative technical features and alternative technical solutions of the present invention, and it is not convenient for each embodiment of the technical features to emphasize that it is one of various optional embodiments, so those skilled in the art should know that: can replace any technical means or combine two or more technical means or technical characteristics of the utility model provides an arbitrary or more technical means or technical characteristics mutually and obtain new technical scheme. Any technical features and any technical solutions in the present embodiment do not limit the scope of the present invention, and the scope of the present invention should include any alternative technical solutions that can be conceived by those skilled in the art without creative efforts and new technical solutions that can be obtained by combining any two or more technical means or technical features provided by the present invention with each other by those skilled in the art.
In the description of the present invention, it is to be noted that "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like are used in an orientation or positional relationship indicated based on the orientation or positional relationship shown in the drawings for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is also to be understood that the terms "mounted", "connected" and "connected", unless expressly specified or limited otherwise, are intended to be interpreted broadly, as meaning either a fixed connection or a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as the case may be, by those of ordinary skill in the art.
The utility model provides a photovoltaic power generation tile chip packaging hardware that production efficiency improves by a wide margin.
The technical solution provided by the present invention is explained in more detail with reference to fig. 1 to 3.
The utility model provides a photovoltaic power generation tile chip packaging device, which comprises a frame, wherein a conveying mechanism, a cutting mechanism, a pasting mechanism and a heating mechanism are arranged on the frame,
the pasting mechanism comprises a pasting platform and a pressing plate, the pressing plate and the pasting platform correspond to each other in the vertical direction, and the chip is arranged between the pressing plate and the pasting platform;
the pasting platform is connected with the frame through a lifting mechanism, the lifting mechanism can drive the pasting platform to move up and down,
the conveying mechanism conveys the POE film to the cutting mechanism, the cutting mechanism cuts the POE film, the sticking platform receives the POE film cut by the cutting mechanism and pushes the POE film and the chip against the pressing plate under the driving of the lifting mechanism;
the heating mechanism is used for heating the POE film and the chip so as to fix the POE film and the chip.
The utility model provides a photovoltaic power generation tile chip packaging hardware, through conveying mechanism, the setting of cutting mechanism, pasting mechanism and heating mechanism, conveying mechanism carries POE membrane extremely cut the mechanism, it cuts to cut the mechanism POE membrane, paste the platform and receive cut the POE membrane that the mechanism cut and with POE membrane and chip butt are in under elevating system's the drive on the clamp plate, then heat the encapsulation through heating mechanism to the full-automatic encapsulation of POE membrane with the chip has been realized, the problem that manual operation efficiency is low has been solved, reduces the cost of labor widely, improves work efficiency, satisfies the productivity demand.
As an optional implementation mode, the conveying mechanism comprises a material tray and a plurality of driving rollers, and the POE film roll is arranged on the material tray and conveyed to the cutting mechanism through the plurality of driving rollers.
The cover is provided with POE membrane book on the charging tray, rotates the motor and drives the charging tray and rotate to release POE membrane, POE membrane are carried to cutting mechanism department through a plurality of free rotation's driving roller, paste the left side position of platform promptly.
The driving roller that POE membrane was crisscross about passing through in proper order contacts between the face of gluing of POE membrane and a plurality of driving roller, can provide tension for the POE membrane, avoids the POE membrane when not by the clamping part centre gripping, has the emergence of the problem of droing. Also can adopt and set up clamping part in the left side of pasting the platform, add at the clamping part and hold the back, clamping part in time loosens, removes by clamping part centre gripping POE membrane.
As an optional embodiment, the cutting mechanism comprises a clamping part and a cutting knife, a movable slide rail is arranged on the rack, and the clamping part can reciprocate on the rack through the movable slide rail so as to clamp the POE film and drive the POE film to move;
the cutter sets up in the frame, the cutter is in the frame goes up and down to remove to cut the POE membrane of clamping part centre gripping.
The clamping part realizes reciprocating motion through the movable sliding rail, pulls out certain length with POE membrane, then cuts by the cutter.
As optional implementation mode, still be provided with the vacuum suction mouth on pasting the platform, the vacuum suction mouth is connected with vacuum generator, the vacuum suction mouth is used for adsorbing cut the POE membrane that the mechanism cut, elevating system drive it goes up and down to remove to paste the platform and is in with POE membrane and chip butt on the clamp plate.
Can be effective accurate fix on pasting the platform for POE membrane, set up the vacuum suction mouth, the vacuum suction mouth can adsorb POE membrane on pasting the platform, then goes up and down to remove through pasting the platform and laminate POE membrane to the chip.
As an optional implementation manner, the heating mechanism includes a dot-shaped heating head, the dot-shaped heating head is disposed on the pasting platform, and after the POE film and the chip are extruded between the pasting platform and the pressing plate, the dot-shaped heating head heats to fix the POE film on the chip.
As an optional implementation manner, the pressing plate includes a first pressing plate and a second pressing plate, a first position sensor and a second position sensor are respectively disposed on the first pressing plate and the second pressing plate, and the first position sensor and the second position sensor are respectively used for sensing positions of a tail portion and a head portion of two adjacent chips.
As an optional implementation manner, a distance sensor is arranged on the machine frame, and the distance sensor is used for sensing the lifting distance of the pasting platform.
As an optional implementation mode, the cutting device comprises a control mechanism, and the conveying mechanism, the cutting mechanism, the pasting mechanism and the heating mechanism are all connected with the control mechanism.
Example 1:
the utility model provides a photovoltaic power generation tile chip packaging device, which comprises a frame 1, wherein a conveying mechanism 2, a cutting mechanism 3, a pasting mechanism 4 and a heating mechanism 5 are arranged on the frame 1,
conveying mechanism 2 includes charging tray 21 and a plurality of driving roller 22, and the POE membrane book sets up on the charging tray 21 to carry to through a plurality of driving roller 22 cut mechanism 3.
The cutting mechanism 3 comprises a clamping part 31 and a cutting knife 32, a movable slide rail 33 is arranged on the rack 1, and the clamping part 31 can reciprocate on the rack 1 through the movable slide rail 33 so as to clamp the POE film and drive the POE film to move;
the cutter 32 is arranged on the rack 1, and the cutter 32 moves up and down on the rack 1 to cut the POE film clamped by the clamping part 31.
The pasting mechanism 4 comprises a pasting platform 41 and a pressing plate 42, the pressing plate 42 corresponds to the pasting platform 41 in the vertical direction, and a chip is arranged between the pressing plate 42 and the pasting platform 41;
the pressing plate 42 comprises a first pressing plate and a second pressing plate, wherein a first position sensor and a second position sensor are respectively arranged on the first pressing plate and the second pressing plate, and the first position sensor and the second position sensor are respectively used for sensing the tail part and the head part of two adjacent chips.
The pasting platform 41 is connected with the frame 1 through a lifting mechanism 43, the lifting mechanism 43 can drive the pasting platform 41 to move up and down,
still be provided with vacuum suction port 44 on pasting platform 41, vacuum suction port 44 is connected with vacuum generator, vacuum suction port 44 is used for adsorbing the POE membrane that cutter 32 cut, elevating system 43 drive it moves to paste platform 41 lift until POE membrane and chip butt are in on the clamp plate 42.
A distance sensor 45 is arranged on the machine frame 1, and the distance sensor 45 is used for sensing the lifting distance of the pasting platform 41.
Heating mechanism 5 includes punctiform heating head 51, punctiform heating head 51 sets up paste on the platform 41, be extruded at POE membrane and chip paste platform 41 with behind the clamp plate 42, punctiform heating head 51 heats in order to fix the POE membrane on the chip.
The utility model discloses a concrete work flow:
preparing a material loading: the charging tray 21 rotates, and the POE film is pulled out from the POE film roll in a follow-up mode, and reaches the left end of the pasting platform 41 after passing through the driving roller 22.
Carry out full-automatic POE membrane of pasting to the chip after the material loading is prepared:
1) Chip in place
And when the first sensor and the second sensor detect the tail parts and the head parts of two adjacent chips, the chips stop conveying.
2) POE film pulling out
Clamping part 31 slides to pasting the platform 41 left side on movable slide rail 33, and the centre gripping POE membrane returns to initial position after, and at this moment, vacuum generator starts, adsorbs the POE membrane on pasting platform 41 through the negative pressure that vacuum generator provided.
3) POE (polyolefin elastomer) pasting film
The cutter 32 moves down and cuts off the POE membrane, elevating system 43 drives paste platform 41 rises to the clamp plate 42 is close to, clamping part 31 loosens, and the POE membrane separates with clamping part 31, paste platform 41 with the laminating of POE membrane on two adjacent chips under elevating system 43's drive.
4) Heating of
When the POE film is attached to the two adjacent chips, the point-like heating heads 51 are heated to fix the POE film to the chips.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (8)

1. A photovoltaic power generation tile chip packaging device is characterized by comprising a frame, wherein a conveying mechanism, a cutting mechanism, a pasting mechanism and a heating mechanism are arranged on the frame,
the pasting mechanism comprises a pasting platform and a pressing plate, the pressing plate and the pasting platform correspond to each other in the vertical direction, and the chip is arranged between the pressing plate and the pasting platform;
the pasting platform is connected with the frame through a lifting mechanism, the lifting mechanism can drive the pasting platform to move up and down,
the conveying mechanism conveys the POE film to the cutting mechanism, the cutting mechanism cuts the POE film, the sticking platform receives the POE film cut by the cutting mechanism and pushes the POE film and the chip against the pressing plate under the driving of the lifting mechanism;
the heating mechanism is used for heating the POE film and the chip so as to fix the POE film and the chip.
2. The packaging device for photovoltaic power generation tile chips as claimed in claim 1, wherein the conveying mechanism comprises a material tray and a plurality of driving rollers, and the POE film roll is disposed on the material tray and conveyed to the cutting mechanism through the plurality of driving rollers.
3. The packaging device for the photovoltaic power generation tile chip as claimed in claim 1, wherein the cutting mechanism comprises a clamping portion and a cutting knife, a movable slide rail is arranged on the rack, and the clamping portion can reciprocate on the rack through the movable slide rail to clamp the POE film and drive the POE film to move;
the cutter sets up in the frame, the cutter is in the frame goes up and down to remove to cut the POE membrane of clamping part centre gripping.
4. The packaging apparatus of claim 1, further comprising a vacuum suction port on the pasting platform, wherein the vacuum suction port is connected to a vacuum generator, the vacuum suction port is used for sucking the POE film cut by the cutting mechanism, and the lifting mechanism drives the pasting platform to move up and down until the POE film and the chip are abutted against the pressing plate.
5. The pv tile chip packaging apparatus of claim 1, wherein the heating mechanism comprises a spot-shaped heating head disposed on the pasting platform, the spot-shaped heating head heating to fix the POE film on the chip after the POE film and the chip are pressed between the pasting platform and the pressing plate.
6. The photovoltaic power tile chip packaging apparatus of claim 1, wherein the platen comprises a first platen and a second platen, the first platen and the second platen having a first position sensor and a second position sensor disposed thereon, respectively, the first position sensor and the second position sensor being configured to sense a position of a tail and a head of two adjacent chips, respectively.
7. The photovoltaic power generation tile chip packaging apparatus of claim 1, wherein a distance sensor is disposed on the rack, the distance sensor being configured to sense a lifting distance of the pasting platform.
8. The pv power tile chip package apparatus of claim 1, further comprising a control mechanism, wherein the conveying mechanism, the cutting mechanism, the adhering mechanism, and the heating mechanism are connected to the control mechanism.
CN202121785232.4U 2021-08-02 2021-08-02 Photovoltaic power generation tile chip packaging hardware Active CN218101286U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121785232.4U CN218101286U (en) 2021-08-02 2021-08-02 Photovoltaic power generation tile chip packaging hardware

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121785232.4U CN218101286U (en) 2021-08-02 2021-08-02 Photovoltaic power generation tile chip packaging hardware

Publications (1)

Publication Number Publication Date
CN218101286U true CN218101286U (en) 2022-12-20

Family

ID=84444504

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121785232.4U Active CN218101286U (en) 2021-08-02 2021-08-02 Photovoltaic power generation tile chip packaging hardware

Country Status (1)

Country Link
CN (1) CN218101286U (en)

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