CN215799564U - Automatic fermented soya bean fermenting installation - Google Patents
Automatic fermented soya bean fermenting installation Download PDFInfo
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- CN215799564U CN215799564U CN202121512312.2U CN202121512312U CN215799564U CN 215799564 U CN215799564 U CN 215799564U CN 202121512312 U CN202121512312 U CN 202121512312U CN 215799564 U CN215799564 U CN 215799564U
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Abstract
The utility model discloses an automatic fermented soya bean fermentation device which comprises a tank body (1), a feeding hole (2), a water inlet (3), a digital display controller (4), a temperature and humidity sensor (5), a heat preservation layer (6), a heating column (7), a discharging hole (8), a support (9) and a ventilation fan (10); the heat-insulating layer (6) is arranged in the inner cavity of the tank body (1); the feed inlet (2) is arranged in the center of the top end of the tank body (1) and communicated with the inner cavity of the tank body (1); the ventilating fan (10) and the water inlet (3) are respectively installed at the top end of the tank body (1) and are respectively arranged at two sides of the feed port (2); the digital display controller (4) is arranged on the outer surface of the tank body (1); the temperature and humidity sensor (5) and the heating column (7) are respectively fixed in the inner cavity of the heat-insulating layer (6). The utility model can realize intelligent operation, save labor cost and provide a practical basis for continuous production.
Description
Technical Field
The utility model relates to the field of fermented soybean fermentation processes, in particular to an automatic fermented soybean fermentation device.
Background
The fermented soya beans are products which are made by taking soybeans as main materials and performing fermentation processing. Fermented soya beans are divided into edible and medicinal types. The soybean fermented soybean food is divided into soybean fermented soybean and black soybean fermented soybean by processing raw materials; they can be classified into fermented soya beans, salted fermented soya beans and alcoholic bean dare 3 types according to their tastes. Fermented soybean is also called home bean, which is prepared by naturally fermenting cooked yellow soybean or black soybean, and the salt content is generally lower than 8%. The salty bean is prepared by making yeast from cooked soybean, adding salt, Chinese liquor, Capsici fructus, rhizoma Zingiberis recens, etc., fermenting in jar, and sun drying, and has salt content higher than 8%. Soaking salted fermented soybean in yellow wine for several days, taking out, and sun drying to obtain fermented soybean. The fermented soybeans are classified according to fermentation microorganisms, and are classified into 4 types of mucor fermented soybeans, aspergillus fermented soybeans, rhizopus fermented soybeans and bacterial fermented soybeans; according to the moisture content of the finished product, the finished product can be divided into 3 types of dry fermented soya beans, wet fermented soya beans and natto.
Generally, fermentation of fermented soybeans is a result of the combined action of various microorganisms, and is accompanied by the growth of other secondary microorganisms in addition to the primary microorganisms, and basically involves the participation of microorganisms such as mold, bacteria and yeast in the processes of starter propagation and after-fermentation. However, in different open environments, different microflora are formed, and the diversity of enzyme systems is determined, so that more abundant and diverse metabolites are produced. Currently, the established fermented strains of fermented soybeans include aspergillus niger, aspergillus oryzae, mucor, bacillus natto, bacillus subtilis, lactic acid bacteria, micrococcus, and the like.
Fermented soya beans are various in types and complex in brewing process, but are mainly divided into 3 stages of pretreatment (namely raw material treatment), starter propagation and after-fermentation. The fermented soya beans produced in China at present are different due to different local environments, climates, purposes and fermentation methods, and the influence of the factors such as strains, temperature, humidity, acidity and the like on the soybeans in the fermentation process is large.
The fermented soybean fermentation process comprises soaking bean, steaming bean, inoculating, making starter, washing bean, flavoring, post-fermenting, and packaging. Wherein the fermentation is to decompose protein in bean by protease generated in the process of making koji to form certain amino acids, saccharides, etc. to give unique flavor to fermented soybean. The traditional fermented soya beans fermentation usually adopts natural environment fermentation, and bacteria and temperature of the fermented soya beans fermentation have uncertainty and product quality is not consistent. The existing fermentation equipment has complex operation process and high labor cost, and is not beneficial to the sustainable development of the industry.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides an automatic fermented soya bean fermentation device.
The purpose of the utility model is realized by the following technical scheme:
an automatic fermented soya bean fermentation device comprises a tank body, a feed inlet, a water inlet, a digital display controller, a temperature and humidity sensor, a heat preservation layer, a heating column, a discharge port, a support and a ventilation fan; the heat insulation layer is arranged in the inner cavity of the tank body; the feed inlet is arranged in the center of the top end of the tank body and communicated with the inner cavity of the tank body; the ventilating fan and the water inlet are respectively arranged at the top end of the tank body and are respectively arranged at two sides of the feed port; the digital display controller is arranged on the outer surface of the tank body; the temperature and humidity sensor and the heating column are respectively fixed in the inner cavity of the heat-insulating layer; the discharge gate sets up in jar body bottom, and with jar internal chamber is linked together.
The quantity of the heating columns is not less than one, four heating columns are distributed in the inner cavity of the tank body in an equidistant surrounding mode, and one end of each heating column is fixed to the bottom of the inner cavity of the tank body.
The number of the temperature and humidity sensors is not less than 3, and the temperature and humidity sensors are fixed on the inner wall of the heat insulation layer in an equidistance surrounding manner; the temperature and humidity sensor is positioned above the heating column.
The number of the supports is not less than the number of the supports, and the supports are inclined at certain angles and are respectively fixed at the bottom end of the tank body and used for supporting the whole fermented soya bean fermentation device.
A control valve A is arranged on the feeding hole; a control valve B is arranged on the discharge hole; a control valve C is arranged on the water inlet; the control valve A, the control valve B and the control valve C are respectively connected with a digital display controller.
The digital display controller is arranged on the outer surface of the tank body; and the ventilation fan, the temperature and humidity sensor and the heating column are respectively connected with the digital display controller.
The utility model has the beneficial effects that:
1. the traditional fermented soya bean fermentation mode can not control the fermentation temperature, or the existing fermentation equipment can not achieve the effect of uniform heating. The utility model can realize the requirements of temperature control, even heating of the fermented soya beans and good heat preservation effect through the temperature control mechanism, and can ensure the fermented soya beans to be fermented within an optimal temperature as much as possible.
2. The traditional fermented soya bean fermentation mode usually adopts natural fermentation, and external environment microorganisms can influence the fermented soya bean fermentation process and are easy to deteriorate. The utility model makes the fermented soya beans fermentation process in a closed container device, thereby greatly reducing the pollution of mixed bacteria.
3. The traditional fermented soya bean fermentation has high labor cost and complex operation flow. The utility model can realize intelligent operation, save labor cost and provide a practical basis for continuous production.
Drawings
FIG. 1 is a block diagram of the apparatus of the present invention;
FIG. 2 is an overall view of the present invention;
FIG. 3 is a partial cross-sectional view of the present invention
In the drawings: 1-tank body, 2-feed inlet, 3-water inlet, 4-digital display controller, 5-temperature and humidity controller, 6-heat preservation layer, 7-heating column, 8-discharge outlet, 9-bracket and 10-ventilation fan.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings.
The traditional process has the following defects:
1. the traditional fermented soybean fermentation cannot well control the fermentation temperature or the temperature is not uniform, so that the fermentation environment is unstable, and the product quality is influenced;
2. the traditional fermented soybean fermentation is easily polluted by mixed bacteria, the flavor influence is large, and the fermented soybean product is easy to decay;
3. the traditional manual operation process for fermented soya beans fermentation is relatively complicated, the labor cost is high, and the production process is not continuous.
The present invention is directed to overcome the above-mentioned deficiencies of the prior art and to provide an automated fermented soybean fermentation apparatus.
4 are no less than to heating post 7 quantity, four heating post 7 equidistance encircle and distribute at 1 inner chamber of jar body, and 7 one end of heating post are fixed in 1 inner chamber bottom of jar body.
The number of the temperature and humidity sensors 5 is not less than 3, and the temperature and humidity sensors 5 are fixed on the inner wall of the heat-insulating layer 6 in an equidistant surrounding manner; the temperature and humidity sensor 5 is positioned above the heating column 7.
The number of the supports 9 is not less than 3, and the supports 9 are inclined at certain angles and are respectively fixed at the bottom end of the tank body 1 and used for supporting the whole fermented soya bean fermentation device.
A control valve A is arranged on the feeding hole 2; a control valve B is arranged on the discharge hole 8; a control valve C is arranged on the water inlet 3; the control valve A, the control valve B and the control valve C are respectively connected with the digital display controller 4.
The digital display controller 4 is arranged on the outer surface of the tank body 1; and the ventilation fan 10, the temperature and humidity sensor 5 and the heating column 7 are respectively connected with the digital display controller 4.
The temperature control mechanism of the fermentation tank is used for controlling the temperature of fermented soya beans during fermentation, wherein the heat preservation layer 6 is used for reducing the temperature loss, the four heating columns 7 are used for radiating heat, and the three temperature and humidity sensors 5 are used for sensing the ambient temperature and humidity and feeding back to the digital display controller 4; a ventilation mechanism of the fermentation tank, which is used for air alternation during fermentation of the fermented soya beans, wherein a ventilation fan 10 is used for adjusting the air circulation speed; the cleaning mechanism of the fermentation tank is used for cleaning the interior of the equipment after fermentation of the fermented soya beans is finished, wherein a valve C of a water inlet 3 is used for controlling inflow of clean water; a valve A of a feeding port 2 of the fermentation equipment is used for introducing the inoculated soybeans into the fermentation equipment; a valve A of a feeding port 2 of the fermentation equipment is used for discharging fermented soya beans through a discharging port 8 after the fermentation stage of the fermented soya beans is finished; the digital display control system of the fermentation tank is used for controlling the temperature control mechanism, the ventilation mechanism, the cleaning mechanism, the feed inlet valve and the discharge outlet valve, and realizes the automation and the intellectualization of fermented soya bean fermentation.
The number of the temperature and humidity sensors 5 is not less than 3, and the temperature and humidity sensors 5 are fixed on the inner wall of the heat-insulating layer 6 in an equidistant surrounding manner; the temperature and humidity sensor 5 is positioned above the heating column 7.
The number of the supports 9 is not less than 3, and the supports 9 are inclined at a certain angle and are respectively fixed at the bottom end of the heat preservation water tank and used for supporting the whole fermented soya bean fermentation device.
A control valve A is arranged on the feeding hole 2; a control valve B is arranged on the discharge hole 8; a control valve C is arranged on the water inlet 3; the control valve A, the control valve B and the control valve C are respectively connected with the digital display controller 4.
The digital display controller 4 is arranged on the outer surface of the heat preservation water tank; and the ventilation fan 10, the temperature and humidity sensor 5 and the heating column 7 are respectively connected with the digital display controller 4.
The temperature control mechanism of the fermentation tank is used for controlling the temperature of fermented soya beans during fermentation, wherein the heat preservation layer 6 is used for reducing the temperature loss, and the three temperature and humidity sensors 5 are used for sensing the ambient temperature and humidity and feeding back to the digital display controller 4; a ventilation mechanism of the fermentation tank, which is used for air alternation during fermentation of the fermented soya beans, wherein a ventilation fan 10 is used for adjusting the air circulation speed; the cleaning mechanism of the fermentation tank is used for cleaning the interior of the equipment after fermentation of the fermented soya beans is finished, wherein a valve C of a water inlet 3 is used for controlling inflow of clean water; a valve A of a feeding port 2 of the fermentation equipment is used for introducing the inoculated soybeans into the fermentation equipment; a valve A of a feeding port 2 of the fermentation equipment is used for discharging fermented soya beans through a discharging port 8 after the fermentation stage of the fermented soya beans is finished; the digital display control system of the fermentation tank is used for controlling the temperature control mechanism, the ventilation mechanism, the cleaning mechanism, the feed inlet valve and the discharge outlet valve, and realizes the automation and the intellectualization of fermented soya bean fermentation.
With the heating post 7 and the ordinary jar body 1 among the holding water box replacement embodiment 1, under the condition that reduces device complexity, increased device storage capacity to holding water box is more even than heating post 7 heating temperature, and the heat preservation effect is better.
And the digital display controller 4 is in wireless connection with the temperature and humidity sensor 5 through a Bluetooth module.
4 are no less than to heating post 7 quantity, four heating post 7 equidistance encircle and distribute at 1 inner chamber of jar body, and 7 one end of heating post are fixed in 1 inner chamber bottom of jar body.
The number of the temperature and humidity sensors 5 is not less than 3, and the temperature and humidity sensors 5 are fixed on the inner wall of the heat-insulating layer 6 in an equidistant surrounding manner; the temperature and humidity sensor 5 is positioned above the heating column 7.
The number of the supports 9 is not less than 3, and the supports 9 are inclined at certain angles and are respectively fixed at the bottom end of the tank body 1 and used for supporting the whole fermented soya bean fermentation device.
A control valve A is arranged on the feeding hole 2; a control valve B is arranged on the discharge hole 8; a control valve C is arranged on the water inlet 3; the control valve A, the control valve B and the control valve C are respectively connected with the digital display controller 4.
The digital display controller 4 is arranged on the outer surface of the tank body 1; and the ventilation fan 10, the temperature and humidity sensor 5 and the heating column 7 are respectively connected with the digital display controller 4.
The temperature control mechanism of the fermentation tank is used for controlling the temperature of fermented soya beans during fermentation, wherein the heat preservation layer 6 is used for reducing the temperature loss, the four heating columns 7 are used for radiating heat, and the three temperature and humidity sensors 5 are used for sensing the ambient temperature and humidity and feeding back to the digital display controller 4; a ventilation mechanism of the fermentation tank, which is used for air alternation during fermentation of the fermented soya beans, wherein a ventilation fan 10 is used for adjusting the air circulation speed; the cleaning mechanism of the fermentation tank is used for cleaning the interior of the equipment after fermentation of the fermented soya beans is finished, wherein a valve C of a water inlet 3 is used for controlling inflow of clean water; a valve A of a feeding port 2 of the fermentation equipment is used for introducing the inoculated soybeans into the fermentation equipment; a valve A of a feeding port 2 of the fermentation equipment is used for discharging fermented soya beans through a discharging port 8 after the fermentation stage of the fermented soya beans is finished; the digital display control system of the fermentation tank is used for controlling the temperature control mechanism, the ventilation mechanism, the cleaning mechanism, the feed inlet valve and the discharge outlet valve, and realizes the automation and the intellectualization of fermented soya bean fermentation.
The connection mode between the temperature and humidity sensor 5 and the digital display controller 4 can be connected by a traditional cable, and is replaced by a wireless Bluetooth device, so that the device lead is reduced, the device cost can be reduced, and the device sealing performance is enhanced.
The utility model can realize the requirements of temperature control, even heating of the fermented soya beans and good heat preservation effect through the temperature control mechanism, and can ensure the fermented soya beans to be fermented within an optimal temperature as much as possible. The utility model makes the fermented soya beans fermentation process in a closed container device, thereby greatly reducing the pollution of mixed bacteria. The utility model can realize intelligent operation, save labor cost and provide a practical basis for continuous production.
While there has been shown and described the fundamental principles of the utility model and the principal features and advantages thereof, it will be understood by those skilled in the art that the utility model is not limited by the embodiments described above, which are given by way of illustration of the principles of the utility model, but is susceptible to various changes and modifications without departing from the spirit and scope of the utility model as defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. An automatic fermented soya bean fermentation device is characterized by comprising a tank body (1), a feeding hole (2), a water inlet (3), a digital display controller (4), a temperature and humidity sensor (5), a heat preservation layer (6), a heating column (7), a discharging hole (8), a support (9) and a ventilation fan (10); the heat-insulating layer (6) is arranged in the inner cavity of the tank body (1); the feed inlet (2) is arranged in the center of the top end of the tank body (1) and communicated with the inner cavity of the tank body (1); the ventilating fan (10) and the water inlet (3) are respectively installed at the top end of the tank body (1) and are respectively arranged at two sides of the feed port (2); the digital display controller (4) is arranged on the outer surface of the tank body (1); the temperature and humidity sensor (5) and the heating column (7) are respectively fixed in the inner cavity of the heat-insulating layer (6); the discharge hole (8) is arranged at the bottom end of the tank body (1) and communicated with the inner cavity of the tank body (1).
2. The automated fermented soybean fermentation device according to claim 1, wherein the number of the heating columns (7) is not less than 4, four heating columns (7) are equidistantly distributed around the inner cavity of the tank body (1), and one end of the heating column (7) is fixed at the bottom of the inner cavity of the tank body (1).
3. The automatic fermented soybean fermentation device according to claim 1, wherein the number of the temperature and humidity sensors (5) is not less than 3, and the temperature and humidity sensors (5) are fixed on the inner wall of the heat insulation layer (6) in an equidistant surrounding manner; the temperature and humidity sensor (5) is positioned above the heating column (7).
4. The automated fermented soybean fermentation device according to claim 1, wherein the number of the supports (9) is not less than 3, and the supports (9) are respectively fixed to the bottom end of the tank (1) with a certain inclination angle for supporting the whole fermented soybean fermentation device.
5. The automated fermented soybean fermentation device according to claim 1, wherein the feeding port (2) is installed with a control valve A; a control valve B is arranged on the discharge hole (8); a control valve C is arranged on the water inlet (3); the control valve A, the control valve B and the control valve C are respectively connected with a digital display controller (4).
6. The automated fermented soybean fermentation device according to claim 1, wherein the digital display controller (4) is provided on the outer surface of the tank body (1); the ventilation fan (10), the temperature and humidity sensor (5) and the heating column (7) are respectively connected with the digital display controller (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121512312.2U CN215799564U (en) | 2021-07-05 | 2021-07-05 | Automatic fermented soya bean fermenting installation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121512312.2U CN215799564U (en) | 2021-07-05 | 2021-07-05 | Automatic fermented soya bean fermenting installation |
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| Publication Number | Publication Date |
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| CN215799564U true CN215799564U (en) | 2022-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121512312.2U Active CN215799564U (en) | 2021-07-05 | 2021-07-05 | Automatic fermented soya bean fermenting installation |
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- 2021-07-05 CN CN202121512312.2U patent/CN215799564U/en active Active
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