CN215796702U - Automobile air conditioner compressor main shaft loading attachment - Google Patents

Automobile air conditioner compressor main shaft loading attachment Download PDF

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Publication number
CN215796702U
CN215796702U CN202121773481.1U CN202121773481U CN215796702U CN 215796702 U CN215796702 U CN 215796702U CN 202121773481 U CN202121773481 U CN 202121773481U CN 215796702 U CN215796702 U CN 215796702U
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Prior art keywords
movable plate
main shaft
conveying belt
plate
fixed plate
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CN202121773481.1U
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Chinese (zh)
Inventor
沈一中
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Tongxiang Kaisheng Precision Machinery Co ltd
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Tongxiang Kaisheng Precision Machinery Co ltd
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Abstract

The utility model relates to a main shaft feeding device of an automobile air-conditioning compressor, which comprises a storage bin, a push plate type feeding mechanism, a conveying belt, a detection sensor and a clamping manipulator mechanism, wherein the push plate type feeding mechanism is arranged on the storage bin; the bottom surface of the bin is inclined, one end of the push plate type feeding mechanism is connected with the lower end of the bottom surface of the bin, the other end of the push plate type feeding mechanism is connected with the conveying belt, the push plate type feeding mechanism is used for feeding a main shaft in the bin onto the conveying belt, and the output end of the conveying belt is provided with a baffle plate for blocking the main shaft from moving forwards continuously; the detection sensors are arranged on two sides of the output tail end of the conveying belt and used for detecting whether the thin end of the main shaft abuts against the baffle; the clamping mechanical arm mechanism is arranged at the tail end of the output end of the conveying belt, is in communication connection with the detection sensor and is used for taking away the spindle at the tail end of the output end of the conveying belt. This loading attachment is efficient and degree of automation is high, has improved the production efficiency of main shaft.

Description

Automobile air conditioner compressor main shaft loading attachment
Technical Field
The utility model relates to shaft part feeding, in particular to a main shaft feeding device of an automobile air conditioner compressor.
Background
At present, with the rapid growth of the automobile industry, especially the car, the automobile parts industry has also been developed rapidly, and the automobile air conditioner as an important component for improving the riding comfort of the automobile has been accepted by the automobile manufacturing enterprises and consumers. The core component of the automobile air conditioner is a compressor of the air conditioner, which is responsible for sucking low-pressure gaseous refrigerant and discharging the pressurized gaseous refrigerant into high pressure to provide power for the circulating flow of the refrigerant, because the refrigerant is changed from gaseous state into liquid state in an engine compartment in the circulating flow process of the refrigerant, and the refrigerant gives off heat in the process; in the vehicle, the refrigerant changes from a liquid state to a gaseous state, and the refrigerant absorbs heat in the process, so that the temperature in the vehicle is reduced.
The air conditioner compressor main shaft (as shown in figure 1) is a key part of an automobile air conditioner compressor, the processing technology of the air conditioner compressor main shaft at present sequentially comprises blank preparation and blanking, center hole punching, rough machining, spline pressing, thread outer diameter machining, finish machining, thread rolling and overall length machining, wherein the prepared main shaft blank is placed in a material frame, then the material frame is conveyed to the side of a numerical control lathe adopted in the next process, and the main shaft blank is fed into the numerical control lathe by manual operation, so that the whole main shaft processing process consumes long time and has low automation degree, and a main shaft automatic processing production line is necessary to be designed, therefore, a feeding device capable of orderly outputting disordered main shafts in the material frame is necessary to be provided, and a feeding method is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art, and provides a reasonable and automatic feeding device for a main shaft of an automobile air conditioner compressor, and a working method thereof.
The technical scheme adopted by the utility model for solving the problems is as follows: the utility model provides an automobile air conditioner compressor main shaft loading attachment which characterized in that: the device comprises a storage bin, a push plate type feeding mechanism, a conveying belt, a detection sensor and a clamping manipulator mechanism; the bottom surface of the bin is inclined, one end of the push plate type feeding mechanism is connected with the lower end of the bottom surface of the bin, the other end of the push plate type feeding mechanism is connected with the conveying belt, the push plate type feeding mechanism is used for feeding a main shaft in the bin onto the conveying belt, and the output end of the conveying belt is provided with a baffle plate for blocking the main shaft from moving forwards continuously; the detection sensors are arranged on two sides of the output tail end of the conveying belt and used for detecting whether the thin end of the main shaft abuts against the baffle; the clamping manipulator mechanism is arranged at the tail end of the output end of the conveying belt, is in communication connection with the detection sensor and is used for taking away the main shaft at the tail end of the output end of the conveying belt.
Preferably, the bin is mounted on the support base.
Preferably, the push plate type feeding mechanism comprises vertical plates at two sides, a first movable plate, a first fixed plate, a second movable plate, a second fixed plate, a third movable plate, a third fixed plate, a rotating shaft, a cam, a connecting rod and a motor; the first movable plate, the first fixed plate, the second movable plate, the second fixed plate, the third movable plate and the third fixed plate are sequentially arranged between vertical plates on two sides in an adjacent manner and vertically in the direction from the bin to the conveying belt, two sides of the first fixed plate, the second fixed plate and the third fixed plate are fixedly connected with the vertical plates, and the top heights of the first fixed plate, the second fixed plate and the third fixed plate are sequentially increased; the first movable plate, the second movable plate and the third movable plate can be arranged in an up-and-down lifting mode, when the first movable plate, the second movable plate and the third movable plate ascend to the highest position, the bottoms of the first movable plate, the second movable plate and the third movable plate are flush, the top of the first movable plate is slightly higher than the top of the first fixed plate, the top of the second movable plate is slightly higher than the top of the second fixed plate, and the top of the third movable plate is slightly higher than the top of the third fixed plate; the bottoms of the first movable plate, the second movable plate and the third movable plate are respectively connected with a connecting rod; the motor is connected with the rotating shaft; the cam sets up threely, installs in the pivot, and a cam corresponds a connecting rod, and the bottom of connecting rod and cam contact.
Preferably, the top surfaces of the first movable plate, the first fixed plate, the second movable plate, the second fixed plate, the third movable plate and the third fixed plate are all arc-shaped surfaces, and the side close to the conveying belt is lower.
Preferably, a first long baffle and a second long baffle are arranged on two sides of the conveying belt, the first long baffle is arranged between the conveying belt and the third fixing plate, the height of the first long baffle is lower than that of the second long baffle, and the height of the top surface of the first long baffle is flush with the bottom side of the top surface of the third fixing plate.
Preferably, the clamping manipulator mechanism comprises a lifting cylinder, a cross beam, a rotary cylinder and a clamping jaw, wherein the cross beam is horizontally arranged, one end of the cross beam is connected with the lifting cylinder, the other end of the cross beam is connected with the rotary cylinder, the rotary cylinder is vertically arranged, and the clamping jaw is connected to the bottom of the rotary cylinder.
Preferably, the rollers are mounted on two sides of the first movable plate, the second movable plate and the third movable plate, and guide grooves for vertically guiding the rollers are formed in the inner sides of vertical plates on the two sides.
The utility model also provides a working method of the automobile air-conditioning compressor main shaft feeding device, which is characterized by comprising the following steps: the main shaft material loading of push pedal formula feed mechanism in with the feed bin is to the conveyer belt, is blocked and stops by the baffle when the main shaft removes to conveyer belt output end, and whether the thin end that detects the main shaft supports with the baffle and leans on, if, then the manipulator mechanism takes away the main shaft and directly hands over the material loading manipulator of disposition to digit control machine tool department, if not, then manipulator mechanism takes away the main shaft and takes away the back at horizontal plane internal rotation 180 behind the manipulator mechanism hands over the main shaft to the material loading manipulator of disposition to digit control machine tool department again.
Compared with the prior art, the utility model has the following advantages and effects:
1. the feeding device is characterized in that a push plate type feeding mechanism is utilized to orderly feed disordered main shafts in a storage bin onto a conveyor belt, the top surfaces of a movable plate and a fixed plate are both arranged to be arc-shaped surfaces in the structural design of the push plate type feeding mechanism, the main shafts can conveniently roll onto the fixed plate from the movable plate or roll onto the movable plate from the fixed plate, in addition, rollers are arranged on two sides of the movable plate, and guide grooves for vertically guiding the rollers are arranged on the inner sides of vertical plates on two sides, so that the movable plate can be lifted up and down more smoothly;
2. the spindle is in a stepped shaft shape with one thick end and one thin end, so a detection sensor and a clamping mechanical arm mechanism are designed in the utility model, the detection sensor detects whether the thin end of the spindle abuts against a baffle, if so, the clamping mechanical arm mechanism takes away the spindle and then directly hands over the spindle to a feeding mechanical arm configured at a numerical control machine, and if not, the clamping mechanical arm mechanism takes away the spindle and then rotates 180 degrees in the horizontal plane and then hands over the spindle to the feeding mechanical arm configured at the numerical control machine, so that the spindles received by the feeding mechanical arms configured at the numerical control machine are ensured to be in the same posture, and the spindles are accurately placed in the numerical control machine for processing.
Drawings
In order to illustrate the embodiments of the present invention or the solutions in the prior art more clearly, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive effort.
Fig. 1 is a front view schematically illustrating a main shaft according to an embodiment of the present invention.
Fig. 2 is a schematic front view of the embodiment of the present invention.
Fig. 3 is a schematic diagram of the right-side structure of the conveyor belt in the embodiment of the utility model (the second elongated baffle is removed).
Fig. 4 is a schematic top view of a conveyor belt according to an embodiment of the present invention.
Description of reference numerals:
a stock bin 1; a conveyor belt 2; a detection sensor 3; a baffle 4; a support base 5;
a vertical plate 61; a first movable plate 62; a first fixing plate 63; a second movable plate 64; a second fixing plate 65; a third movable plate 66; a third fixing plate 67; a rotating shaft 68; a cam 69; a connecting rod 610; a motor 611; a roller 612;
a first elongated baffle 71; a second elongated baffle 72;
a lifting cylinder 81; a cross member 82; a rotary cylinder 83; a clamping jaw 84.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.
Examples are given.
See fig. 1-4.
The embodiment of the utility model discloses a main shaft feeding device of an automobile air conditioner compressor, which comprises a storage bin 1, a push plate type feeding mechanism, a conveying belt 2, a detection sensor 3 and a clamping manipulator mechanism.
In this embodiment, feed bin 1 is installed on supporting seat 5, and the bottom surface of feed bin 1 is the slope form, and the main shaft can be preferentially piled up in lower department in feed bin 1 bottom after pouring into feed bin 1. One end of the push plate type feeding mechanism is connected with the lower end of the bottom surface of the storage bin 1, the other end of the push plate type feeding mechanism is connected with the conveying belt 2, and the push plate type feeding mechanism is used for feeding a main shaft in the storage bin 1 onto the conveying belt 2.
In this embodiment, specifically, the push plate type feeding mechanism includes two side vertical plates 61, a first movable plate 62, a first fixed plate 63, a second movable plate 64, a second fixed plate 65, a third movable plate 66, a third fixed plate 67, a rotating shaft 68, a cam 69, a connecting rod 610 and a motor 611. A fly leaf 62, a fixed plate 63, No. two fly leaves 64, No. two fixed plates 65, No. three fly leaves 66 and No. three fixed plates 67 are according to by feed bin 1 to 2 direction in proper order adjacent and vertical arrangement between both sides riser 61, wherein the both sides of a fixed plate 63, No. two fixed plates 65 and No. three fixed plates 67 all with riser 61 fixed connection, and the top height of three risees in proper order, and wherein a fixed plate 63 top will be higher than feed bin 1 bottom. The top surfaces of the first movable plate 62, the first fixed plate 63, the second movable plate 64, the second fixed plate 65, the third movable plate 66 and the third fixed plate 67 are all arc-shaped surfaces, and the side close to the conveyor belt 2 is lower.
In this embodiment, a movable plate 62, a movable plate 64 and a movable plate 66 can go up and down, and when the three ascended to the highest position, the bottoms of the three leveled, the top of the movable plate 62 was a little higher than the top height of a fixed plate 63, the top height of the movable plate 64 was a little higher than the top height of a fixed plate 65, and the top height of the movable plate 66 was a little higher than the top height of a fixed plate 67. In order to make the first movable plate 62, the second movable plate 64 and the third movable plate 66 ascend and descend smoothly, rollers 612 are installed on two sides of the first movable plate, the second movable plate and the third movable plate, and guide grooves for vertically guiding the rollers 612 are formed on the inner sides of the vertical plates 61 on the two sides.
In this embodiment, the bottoms of the first movable plate 62, the second movable plate 64 and the third movable plate 66 are respectively connected to a connecting rod 610; the motor 611 is connected with the rotating shaft 68; the cams 69 are provided in three numbers and are mounted on the rotating shaft 68, one cam 69 corresponds to one link 610, and the bottom of the link 610 contacts the cam 69. In this embodiment, the up-and-down lifting process of the first movable plate 62, the second movable plate 64 and the third movable plate 66 is as follows: the motor 611 drives the rotating shaft 68 to rotate, and then drives the three cams 69 to rotate, and the rotation of the cams 69 can drive the connecting rod 610 contacted with the cams to lift up and down.
In the embodiment, the output end of the conveyer belt 2 is provided with a baffle 4 for blocking the main shaft from moving forward; the detection sensors 3 are arranged on two sides of the output tail end of the conveying belt 2 and used for detecting whether the thin end of the main shaft abuts against the baffle 4 or not; the clamping manipulator mechanism is arranged at the output end of the conveyer belt 2 and is in communication connection with the detection sensor 3, and the clamping manipulator mechanism is used for taking away the spindle at the output end of the conveyer belt 2.
In this embodiment, a first elongated baffle 71 and a second elongated baffle 72 are disposed on two sides of the conveyor belt 2, wherein the first elongated baffle 71 is disposed between the conveyor belt 2 and the third fixing plate 67, the height of the first elongated baffle 71 is lower than that of the second elongated baffle 72, and the height of the top surface of the first elongated baffle 71 is flush with the bottom side of the top surface of the third fixing plate 67. The first elongated baffle 71 is used for enabling the main shaft on the third fixing plate 67 to roll down onto the conveyer belt 2 smoothly, and the second elongated baffle 72 is used for preventing the main shaft from rolling down from the conveyer belt 2 due to inertia.
In this embodiment, the clamping manipulator mechanism includes lift cylinder 81, crossbeam 82, revolving cylinder 83 and clamping jaw 84, and crossbeam 82 sets up horizontally, and its one end is connected with lift cylinder 81, and the other end is connected with revolving cylinder 83, and revolving cylinder 83 vertically sets up, and clamping jaw 84 is connected to revolving cylinder 83's bottom. The clamping jaw 84 can be lifted up and down and rotated in the horizontal plane by the lifting cylinder 81 and the rotating cylinder 83.
In this embodiment, the working method of the spindle feeding device of the automobile air conditioner compressor is as follows: push away board-like feed mechanism with the main shaft material loading in the feed bin 1 to conveyer belt 2 on, the main shaft is blocked and stops by baffle 4 when removing to 2 output end of conveyer belt, whether the tip of detection sensor 3 detection main shaft supports with baffle 4 and leans on, if, then the manipulator mechanism takes away the main shaft and directly hands over the material loading manipulator of disposition to digit control machine tool department after tak away, if not, then the manipulator mechanism takes away the main shaft and takes away the back at the horizontal plane internal rotation 180 back again with the manipulator of handing over the main shaft to the material loading manipulator of disposition of digit control machine tool department, with the main shaft that the manipulator of material loading of ensureing the disposition of digit control machine tool department received be same gesture, thereby place the main shaft accurately and process in the digit control machine tool.
In this embodiment, the working process of the push plate type feeding mechanism is that firstly, the first movable plate 62, the second movable plate 64 and the third movable plate 66 are integrally descended, the main shaft in the bin 1 falls on the top of the first movable plate 62, then the first movable plate 62 ascends together with the main shaft on the first movable plate 62 in the ascending process until the main shaft ascends to the maximum height, the main shaft rolls down on the first fixed plate 63, the first movable plate 62, the second movable plate 64 and the third movable plate 66 are integrally descended again, the main shaft on the first fixed plate 63 rolls down on the second movable plate 64, then the first movable plate 62, the second movable plate 64 and the third movable plate 66 are integrally ascended again, the main shaft on the second movable plate 64 rolls down on the second fixed plate 65, then the first movable plate 62, the second movable plate 64 and the third movable plate 66 are integrally descended again, the main shaft on the second fixed plate 65 rolls down on the third movable plate 66, then, the first movable plate 62, the second movable plate 64 and the third movable plate 66 are integrally lifted up again, and the main shaft on the third movable plate 66 rolls down onto the third fixed plate 67.
In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above description is only an illustration of the structure of the present invention. All equivalent or simple changes in the structure, characteristics and principles of the utility model are included in the protection scope of the patent. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the utility model as defined in the accompanying claims.

Claims (7)

1. The utility model provides an automobile air conditioner compressor main shaft loading attachment which characterized in that: the device comprises a storage bin (1), a push plate type feeding mechanism, a conveying belt (2), a detection sensor (3) and a clamping manipulator mechanism; the bottom surface of the storage bin (1) is inclined, one end of the push plate type feeding mechanism is connected with the lower end of the bottom surface of the storage bin (1), the other end of the push plate type feeding mechanism is connected with the conveying belt (2), the push plate type feeding mechanism is used for feeding a main shaft in the storage bin (1) onto the conveying belt (2), and the output end of the conveying belt (2) is provided with a baffle (4) used for blocking the main shaft to continuously move forwards; the detection sensors (3) are arranged on two sides of the output tail end of the conveying belt (2) and used for detecting whether the thin end of the main shaft abuts against the baffle (4); the clamping mechanical arm mechanism is arranged at the output tail end of the conveying belt (2), is in communication connection with the detection sensor (3), and is used for taking away the main shaft at the output tail end of the conveying belt (2).
2. The automobile air conditioner compressor main shaft feeding device of claim 1, characterized in that: the storage bin (1) is arranged on the supporting seat (5).
3. The automobile air conditioner compressor main shaft feeding device of claim 1, characterized in that: the push plate type feeding mechanism comprises vertical plates (61) on two sides, a first movable plate (62), a first fixed plate (63), a second movable plate (64), a second fixed plate (65), a third movable plate (66), a third fixed plate (67), a rotating shaft (68), a cam (69), a connecting rod (610) and a motor (611);
the first movable plate (62), the first fixed plate (63), the second movable plate (64), the second fixed plate (65), the third movable plate (66) and the third fixed plate (67) are sequentially, closely and vertically arranged between the vertical plates (61) on the two sides in the direction from the bin (1) to the conveying belt (2), the two sides of the first fixed plate (63), the second fixed plate (65) and the third fixed plate (67) are fixedly connected with the vertical plates (61), and the top heights of the first movable plate, the first fixed plate (63), the second fixed plate (65) and the third fixed plate (67) are sequentially increased;
the first movable plate (62), the second movable plate (64) and the third movable plate (66) can be arranged in an up-and-down lifting mode, when the first movable plate, the second movable plate and the third movable plate (66) ascend to the highest position, the bottoms of the first movable plate, the second movable plate and the third movable plate are flush, the top of the first movable plate (62) is slightly higher than the top of the first fixed plate (63), the top of the second movable plate (64) is slightly higher than the top of the second fixed plate (65), and the top of the third movable plate (66) is slightly higher than the top of the third fixed plate (67);
the bottoms of the first movable plate (62), the second movable plate (64) and the third movable plate (66) are respectively connected with a connecting rod (610); the motor (611) is connected with the rotating shaft (68); the three cams (69) are arranged and mounted on the rotating shaft (68), one cam (69) corresponds to one connecting rod (610), and the bottom of each connecting rod (610) is in contact with the cam (69).
4. The automobile air conditioner compressor main shaft feeding device of claim 3, wherein: the top surfaces of the first movable plate (62), the first fixed plate (63), the second movable plate (64), the second fixed plate (65), the third movable plate (66) and the third fixed plate (67) are all arc-shaped surfaces, and the side close to the conveying belt (2) is lower.
5. The automobile air conditioner compressor main shaft feeding device of claim 4, wherein: the conveying belt is characterized in that a first long baffle (71) and a second long baffle (72) are arranged on two sides of the conveying belt (2), wherein the first long baffle (71) is arranged between the conveying belt (2) and the third fixing plate (67), the height of the first long baffle (71) is lower than that of the second long baffle (72), and the height of the top surface of the first long baffle (71) is flush with the bottom side of the top surface of the third fixing plate (67).
6. The automobile air conditioner compressor main shaft feeding device of claim 1, characterized in that: the clamping manipulator mechanism comprises a lifting cylinder (81), a cross beam (82), a rotary cylinder (83) and clamping jaws (84), wherein the cross beam (82) is horizontally arranged, one end of the cross beam is connected with the lifting cylinder (81), the other end of the cross beam is connected with the rotary cylinder (83), the rotary cylinder (83) is vertically arranged, and the clamping jaws (84) are connected to the bottom of the rotary cylinder (83).
7. The automobile air conditioner compressor main shaft feeding device of claim 3, wherein: the rollers (612) are mounted on two sides of the first movable plate (62), the second movable plate (64) and the third movable plate (66), and guide grooves for vertically guiding the rollers (612) are formed in the inner sides of the vertical plates (61) on the two sides.
CN202121773481.1U 2021-07-31 2021-07-31 Automobile air conditioner compressor main shaft loading attachment Active CN215796702U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121773481.1U CN215796702U (en) 2021-07-31 2021-07-31 Automobile air conditioner compressor main shaft loading attachment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121773481.1U CN215796702U (en) 2021-07-31 2021-07-31 Automobile air conditioner compressor main shaft loading attachment

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CN215796702U true CN215796702U (en) 2022-02-11

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CN202121773481.1U Active CN215796702U (en) 2021-07-31 2021-07-31 Automobile air conditioner compressor main shaft loading attachment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114310305A (en) * 2022-02-22 2022-04-12 宁波华勋清洁机械有限公司 Pump shell assembly machining device and control method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114310305A (en) * 2022-02-22 2022-04-12 宁波华勋清洁机械有限公司 Pump shell assembly machining device and control method thereof

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