CN215787146U - Five double-end saws of intelligence cutting - Google Patents
Five double-end saws of intelligence cutting Download PDFInfo
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- CN215787146U CN215787146U CN202122004704.4U CN202122004704U CN215787146U CN 215787146 U CN215787146 U CN 215787146U CN 202122004704 U CN202122004704 U CN 202122004704U CN 215787146 U CN215787146 U CN 215787146U
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Abstract
An intelligent cutting five-axis double-head saw comprises a machine table, an automatic feeding device and an automatic control system; the machine table is provided with a guide rail, one end of the guide rail is provided with a fixed saw table, the other end of the guide rail is provided with the automatic feeding device, and the guide rail is provided with a movable saw table; the fixed saw table is provided with a first platform and a first saw blade, and the first platform is provided with a vertical first clamp; the movable saw table is provided with a second platform and a second saw blade, and the second platform is provided with a vertical second clamp; the automatic feeding device comprises a support frame, the bottom of the support frame is arranged on the guide rail in a sliding mode through a roller, and the roller is connected with a servo motor; the top of the support frame is provided with a clamping jaw cross rod and a material supporting cross rod which horizontally extend towards the direction of the movable saw table; the end of the clamping jaw cross rod is fixedly provided with a clamping jaw, the end of the material supporting cross rod is provided with a material dragging platform, and the clamping jaw is positioned above the material dragging platform; the top surface of the material dragging platform is flush with the top surfaces of the first platform and the second platform.
Description
Technical Field
The utility model belongs to the technical field of processing machinery, and particularly relates to an intelligent five-axis double-head cutting saw.
Background
The existing five-axis saw is semi-automatic mechanical equipment, can cut dihedral angles, is widely applied to the curtain wall processing industry, but has obvious defects, and mainly has the following defects:
firstly, the length and height of each material, the platform angle at two ends and the saw blade angle are manually input according to a suit cutting and a drawing, the parameters are not the final actual size and angle, trial cutting is needed, and after the trial cutting is successful, the final required size is reversely pushed out according to the trial cutting size, so that the cutting efficiency is low;
secondly, personnel fill in numbers by themselves when the personnel need to finish manually feeding the materials, so that the labor intensity is high;
thirdly, the operation can be performed only by inputting a large amount of data, the requirements on the graph recognizing capability and the cutting reading capability of an operator are high, the bare-going time is extremely long, and errors are easy to occur.
SUMMERY OF THE UTILITY MODEL
In view of the above problems, the present invention provides an intelligent five-axis double-head cutting saw, which has high automation level, reduces the technical requirements of operators, further reduces the production cost, and improves the work efficiency.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an intelligent cutting five-axis double-head saw comprises a machine table, an automatic feeding device and an automatic control system; the machine table is provided with a guide rail, one end of the guide rail is provided with a fixed saw table, the other end of the guide rail is provided with the automatic feeding device, and the guide rail is provided with a movable saw table in a sliding manner; the fixed saw table is provided with a first platform and a first saw blade, the first platform is provided with a vertical first clamp, and the first clamp is connected with a first cylinder; the movable saw table is provided with a second platform and a second saw blade, the second platform is provided with a vertical second clamp, and the second clamp is connected with a second cylinder; the automatic feeding device comprises a support frame, the bottom of the support frame is arranged on the guide rail in a sliding mode through a roller, and the roller is connected with a servo motor; the top of the support frame is provided with a clamping jaw cross rod and a material supporting cross rod which horizontally extend towards the direction of the movable saw table; the end of the clamping jaw cross rod is fixedly provided with a clamping jaw, the end of the material supporting cross rod is provided with a material dragging platform, and the clamping jaw is positioned above the material dragging platform; the top surface of the material dragging platform is flush with the top surfaces of the first platform and the second platform; the servo motors of the fixed saw table, the movable saw table and the automatic feeding device are all connected to the automatic control system.
Furthermore, the clamping jaw comprises a horizontal first plate, a connecting block is arranged at the top of the first plate, and a second plate is hinged with the connecting block so as to enable the second plate to rotate around the connecting block; the outer end downwardly extending of this second board is equipped with the cardboard, and this second board is connected and is driven actuating cylinder.
Furthermore, the material supporting cross rod is connected with a material supporting cylinder, so that the material supporting cross rod can horizontally stretch; the cross section of the material dragging platform is in an inverted L shape.
Furthermore, a horizontal cylinder is arranged at the relative position of a rear baffle of the movable saw table.
Further, the fixed saw table or the movable saw table or the automatic feeding device is provided with a labeling machine, and the labeling machine is connected with the automatic control system.
Furthermore, the automatic control system is provided with a parameter reading module and a data exporting module.
The utility model has the beneficial effects that:
1. after the equipment is put into use, automatic feeding and cutting can be realized, cutting parameters are led in by one key, and after the cutting is finished, the printed labels of a labeling machine can be adhered, so that the cutting serial numbers and the cutting contents are in one-to-one correspondence, and the occurrence of errors is reduced;
2. after the cutting machine is put into use, the cutting efficiency of the cutting machine is 2-3 times that of the existing cutting machine, common staff can operate the cutting machine within one week, and the time for learning to open the cutting machine is one fifth of the previous time;
3. the equipment can complete material cutting of parallel sections and cutting of short material composite angle requirements;
4. the cost of the existing equipment is about 40 ten thousand, the equipment of the utility model has the efficiency equivalent to 3 pieces of equipment of the existing equipment, and the economic benefit saves about 80 ten thousand of cost.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent five-axis double-head cutting saw.
Fig. 2 is an enlarged schematic view at a in fig. 1.
Fig. 3 is a side view of the automatic feed device of the intelligent cutting five-axis double-head saw of the utility model.
Detailed Description
The present invention is described in further detail below with reference to the attached drawing figures.
As shown in fig. 1, 2 and 3, the utility model provides an intelligent five-axis double-head cutting saw, which comprises a machine table 1, an automatic feeding device 2 and an automatic control system (not shown); a guide rail 11 is arranged on the machine table 1, a fixed saw table 3 is arranged at one end of the guide rail 11, the automatic feeding device 2 is arranged at the other end of the guide rail 11, and a movable saw table 4 is arranged on the guide rail 11 in a sliding manner; the fixed saw table 3 is provided with a first platform 31 and a first saw blade, the first platform 31 is provided with a vertical first clamp 32, and the first clamp 32 is connected with a first cylinder 33; the movable saw table 4 is provided with a second platform 41 and a second saw blade, the second platform 41 is provided with a vertical second clamp 42, and the second clamp 42 is connected with a second cylinder 43; the automatic feeding device 2 comprises a support frame 21, the bottom of the support frame 21 is arranged on the guide rail 11 in a sliding manner through a roller, and the roller is connected with a servo motor; the top of the support frame 21 is provided with a clamping jaw cross rod 22 and a material supporting cross rod 23 which horizontally extend towards the direction of the movable saw table 4; the end of the clamping jaw cross rod 22 is fixedly provided with a clamping jaw 5, the end of the material supporting cross rod 23 is provided with a material dragging platform 6, and the clamping jaw 5 is positioned above the material dragging platform 6; the top surface of the dragging platform 6 is flush with the top surfaces of the first platform 31 and the second platform 41; the servo motors of the fixed saw table 3, the movable saw table 4 and the automatic feeding device 2 are all connected to the automatic control system.
Specifically, the clamping jaw 5 comprises a horizontal first plate 51, the top of the first plate 51 is provided with a connecting block 52, and a second plate 53 is hinged with the connecting block 52, so that the second plate 53 can rotate around the connecting block 52; the outer end of the second plate 53 extends downwards to form a clamping plate 54, and the second plate 53 is connected with a driving air cylinder. The material supporting cross rod 23 is connected with a material supporting cylinder, so that the material supporting cross rod 23 can horizontally stretch; the cross section of the material dragging platform 6 is in an inverted L shape. The relative position of the backplate of this removal saw table 4 is equipped with horizontal cylinder 44, carries out the centre gripping of horizontal direction to the material to guarantee that the material that is cut is closely laminated with the backplate face, guarantee the precision of cutting.
The fixed saw table 3 or the movable saw table 4 or the automatic feeding device 2 is provided with a labeling machine, the labeling machine is connected with the automatic control system, labels are automatically printed by the labeling machine according to the serial numbers of the cut workpieces, and staff manually paste the labels.
The automatic control system is provided with a parameter reading module and a data exporting module. The parameter reading module solves the problem of importing a data parameter table, overcomes the defects of large data entry and high error possibility, and realizes automatic export of the EXCLE table of the length of the workpiece, the angle of the saw table and the angle of the saw blade. The data export module can export parameters and automatically input the exported parameters into the plc of the device, which executes the cutting parameters piece by piece according to the program.
The automatic feeding device is arranged on the linear guide rail of the existing five-axis saw, so that the automatic feeding device can move on the linear guide rail smoothly, a common rack is used with the movable saw table, the servo motor is arranged on the support frame of the automatic feeding device, and the forward and backward lengths of the automatic feeding device are controlled by a program, so that the feeding length of materials is effectively controlled.
The upper end of the automatic feeding device is provided with the mechanical clamping hand which can be adjusted up and down, left and right, so that materials in any shapes can be clamped, and when the telescopic material dragging platform is used for feeding, the equipment can automatically grab the materials. According to the utility model, the first cylinder and the second cylinder can move left and right, so that the first clamp and the second clamp can be driven to move left and right, and the upper clamp can not be cut by a saw blade.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the structure of the present invention in any way. Any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.
Claims (6)
1. An intelligent cutting five-shaft double-head saw is characterized by comprising a machine table, an automatic feeding device and an automatic control system; the machine table is provided with a guide rail, one end of the guide rail is provided with a fixed saw table, the other end of the guide rail is provided with the automatic feeding device, and the guide rail is provided with a movable saw table in a sliding manner; the fixed saw table is provided with a first platform and a first saw blade, the first platform is provided with a vertical first clamp, and the first clamp is connected with a first cylinder; the movable saw table is provided with a second platform and a second saw blade, the second platform is provided with a vertical second clamp, and the second clamp is connected with a second cylinder; the automatic feeding device comprises a support frame, the bottom of the support frame is arranged on the guide rail in a sliding mode through a roller, and the roller is connected with a servo motor; the top of the support frame is provided with a clamping jaw cross rod and a material supporting cross rod which horizontally extend towards the direction of the movable saw table; the end of the clamping jaw cross rod is fixedly provided with a clamping jaw, the end of the material supporting cross rod is provided with a material dragging platform, and the clamping jaw is positioned above the material dragging platform; the top surface of the material dragging platform is flush with the top surfaces of the first platform and the second platform; the servo motors of the fixed saw table, the movable saw table and the automatic feeding device are all connected to the automatic control system.
2. The intelligent cutting five-axis double-ended saw of claim 1, wherein: the clamping jaw comprises a horizontal first plate, a connecting block is arranged at the top of the first plate, and a second plate is hinged with the connecting block and can rotate around the connecting block; the outer end downwardly extending of this second board is equipped with the cardboard, and this second board is connected and is driven actuating cylinder.
3. The intelligent cutting five-axis double-ended saw according to claim 1 or 2, characterized in that: the material supporting cross rod is connected with the material supporting cylinder, so that the material supporting cross rod can horizontally stretch; the cross section of the material dragging platform is in an inverted L shape.
4. The intelligent cutting five-axis double-ended saw of claim 3, wherein: and a horizontal cylinder is arranged at the relative position of the rear baffle of the movable saw table.
5. The intelligent cutting five-axis double-ended saw of claim 1, wherein: the fixed saw table or the movable saw table or the automatic feeding device is provided with a labeling machine, and the labeling machine is connected with the automatic control system.
6. The intelligent cutting five-axis double-ended saw of claim 1, wherein: the automatic control system is provided with a parameter reading module and a data exporting module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122004704.4U CN215787146U (en) | 2021-08-24 | 2021-08-24 | Five double-end saws of intelligence cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122004704.4U CN215787146U (en) | 2021-08-24 | 2021-08-24 | Five double-end saws of intelligence cutting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215787146U true CN215787146U (en) | 2022-02-11 |
Family
ID=80150833
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122004704.4U Active CN215787146U (en) | 2021-08-24 | 2021-08-24 | Five double-end saws of intelligence cutting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215787146U (en) |
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2021
- 2021-08-24 CN CN202122004704.4U patent/CN215787146U/en active Active
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