CN203019473U - Full-automatic plate bi-directional saw cutting device - Google Patents
Full-automatic plate bi-directional saw cutting device Download PDFInfo
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- CN203019473U CN203019473U CN 201220559031 CN201220559031U CN203019473U CN 203019473 U CN203019473 U CN 203019473U CN 201220559031 CN201220559031 CN 201220559031 CN 201220559031 U CN201220559031 U CN 201220559031U CN 203019473 U CN203019473 U CN 203019473U
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Abstract
The utility model discloses a full-automatic plate bi-directional saw cutting device which comprises a machine table body and a control unit. The machine table body comprises a reversing table, a clamping-conveying mechanism, a pushing-conveying mechanism and a saw cutting mechanism, the clamping-conveying mechanism, the pushing-conveying mechanism and the saw cutting mechanism are all arranged on the side portion of the reversing table, and are in a T-type layout as a whole. The control unit comprises a computer host system and a display screen, the computer host system comprises an layout optimizing module, a database module and a motion control module, the layout optimizing module optimizes cutting layouts to form optimized layout pictures, the motion control module controls the machine table body to operate, and product data are stored in the database module in real time. The full-automatic plate bi-directional saw cutting device is simple and reasonable in structure design, full-automatic in control, convenient to operate, good in safety and high in outturn percentage, full-automatic saw cutting of batch plates with a single device is achieved, the full-automatic plate bi-directional saw cutting device is combined with intelligent layout and an automatic labeling mechanism, informatization and intelligentization of the production process are achieved.
Description
Technical field
The utility model relates to mechanical equipment technical field, particularly relates to a kind of full-automatic board Bidirectional-sawing device in conjunction with machinery, Numeric Control Technology and information technology.
Background technology
Along with the progress of wood-based plate technology, wood-based plate has promoted the fast development of sheet material sawing device in a large amount of uses of the industries such as plate fitment, construction and decoration.The sheet material processing industry of China is since the numerical control sheet material process equipment of early 1990s Introduced From Abroad, but cost is higher, only have minority larger woodworking machinery manufactory to acquire in recent years outside a small amount of precision machine tool, most enterprises are still using traditional more outmoded sawing process equipment.But traditional sawing device exists the problems such as backward in technique, that volume recovery is low, precision is low, automaticity is low.
Sawing is the first road blanking procedure of sheet material processing, and sheet material sawing kind equipment mainly comprises carpenter's slabber, carpenters line saw of wood serrulate band saw, plate cutting sawing machine, Tape movement workbench etc.
Present domestic electronics (computer) cut-to-size saw, just the improvement in original electrical control mechanism, be mainly to control by PLC to realize cutting more accurately.But it is still semi-automatic cut-to-size saw in essence, namely can not realize prosthetic coordinate under to the full-automatic cutting of any sawing cutter track figure, the full-automation that does not realize cutting out plate also is difficult to realize the automatic management of subsequent handling.Automanual mode not only can't realize Manufacture Execution with the existing information systems connection, and the sheet material feeding mode needs a dead lift, the cutting of justifying needs artificial constantly conversion sheet material direction, could realize in length and breadth to cutting, its cutting number of plies is difficult to complete higher than the complex cuts of 3 layers usually at 1 ~ 3 level.In addition, also can't realize the real time print of bar-code label and automatically put up, and then having no way of the monitoring of operation is followed the tracks of, having increased labor workload, also having increased the working time, operation easier is high, and material loading labour intensity is large, and error rate is high.Outside existing semi-automatic cut-to-size saw equipment saw cutting device was exposed to, dust and noise pollution were serious, and had certain handling safety hidden danger.
The mode of the foreign brand name automatic production lines such as the reference of some producers is bold and generous, SCM has been developed cut-to-size saw in length and breadth, and the mode that namely connects to be 90 degree by two semi-automatic cut-to-size saws is sent to next cut-to-size saw cutting automatically after one table sawing machine cutting.But such two equipment can only be realized two-stage cutting, and every increase one-level will increase a cut-to-size saw, and its cost and unstability increase greatly, and take a large amount of factory buildings spaces.
The utility model content
Based on this, be necessary shortcoming and problem for prior art, a kind of full-automatic board Bidirectional-sawing device is provided, its structural design is simple, reasonable, and whole plate cutting is full-automatic, and easy to operate, volume recovery is high, reduces labour intensity, and economic benefit is high.
A kind of full-automatic board Bidirectional-sawing device comprises board body and the control module that is arranged on described board body, and described board body comprises commutation platform, pinch mechanism, delivery device and saw cutting mechanism; Described pinch mechanism comprises the first pinch mechanism and the second pinch mechanism, and described the first pinch mechanism and the second pinch mechanism are arranged at respectively described commutation platform adjacent position, both sides, and the angle between described the first pinch mechanism and the second pinch mechanism is the right angle; Described delivery device comprises the first delivery device and the second delivery device, described the second delivery device is arranged at the sidepiece of commutation platform, the angle of described the second delivery device and the first pinch mechanism is the right angle, and described the first delivery device is arranged on described the second delivery device; Described saw cutting mechanism comprises the first saw cutting mechanism and the second saw cutting mechanism, and described the first saw cutting mechanism is arranged at position between described commutation platform and the first pinch mechanism, and described the second saw cutting mechanism is arranged at position between described commutation platform and the second pinch mechanism;
Described control module comprises computer host system and the display screen that is electrically connected with described computer host system, described computer host system comprises optimal layout module, DBM, motion-control module, and described DBM and motion-control module all are electrically connected at described optimal layout module; Described optimal layout module is electrically connected at the ERP/CAD system, and receive production order, product parts inventory and the sheet material inventory data of ERP/CAD system, carry out the intelligent optimization cutting problem and form optimal layout figure, described motion-control module receives the optimal layout figure that the optimal layout module transmits, and controls described board body running; Sheet data, optimal layout data and product data that the described optimal layout module of described DBM real-time storage transmits.
Therein in embodiment, described the first pinch mechanism comprises that the first carriage, first pinches beam and is located at the described first plural number the first pneumatic gripping that pinches on beam, the inboard of the both sides of described the first carriage is respectively equipped with one first guide rail, the described first both ends that pinch beam are provided with respectively one first and pinch pulley, and described first pinches pulley slides along described the first guide rail; Described first pinches beam is provided with the first stepper motor, and described the first stepping driven by motor described first pinches pulley and rotates, and described first pinches pulley along the first guide rail traveling priority, and described first pinches between beam and described the first guide rail and be provided with displacement transducer.
Therein in embodiment, described the second pinch mechanism comprises that the second carriage, second pinches beam and is located at the described second plural number the second pneumatic gripping that pinches on beam, the inboard of the both sides of described the second carriage is respectively equipped with one second guide rail, the described second both ends that pinch beam are provided with respectively one second and pinch pulley, and described second pinches pulley slides along described the second guide rail; Described second pinches beam is provided with the second stepper motor, and described the second stepping driven by motor described second pinches pulley and rotates, and described second pinches pulley along the second guide rail traveling priority, and described second pinches between beam and described the second guide rail and be provided with displacement transducer.
Therein in embodiment, described the second delivery device comprises material bearing shelf, pushes crossbeam and is arranged at the interior propelling movement post of described propelling movement crossbeam, the inboard of the both sides of described the second delivery device is respectively equipped with a slide rail, described slide rail extends to described commutation platform direction, and is connected with described the second guide rail; Described material bearing shelf bottom is provided with feet, and described feet drives described material bearing shelf oscilaltion; One side of described propelling movement crossbeam is provided with the propelling movement stepper motor, the both ends of described propelling movement crossbeam are provided with respectively one and push pulley, described propelling movement stepper motor drives described propelling movement pulley along the slide rail rectilinear motion, described propelling movement crossbeam bottom offers plural storage tank, described propelling movement post is placed in storage tank, pushes on post pressure sensor is installed.
In embodiment, described the first delivery device is for pushing slide block therein, and described propelling movement slide block is located on described propelling movement crossbeam, and described propelling movement slide block slides along described propelling movement crossbeam.
therein in embodiment, described the first saw cutting mechanism comprises the first saw carriage, the first main saw plate, the first scoring blade and the first motor, described the first main saw plate, the first scoring blade and the first motor all are located on described the first saw carriage, described the first main saw plate of described the first driven by motor and the first scoring blade rotate, described the first saw carriage is located at described commutation platform and the first carriage bottom, described the first saw cutting mechanism is provided with synchronous motor, synchronous motor drives described the first saw carriage and slides along commutation platform and the first carriage, be provided with first above described the first saw cutting mechanism and press beam, described first presses the beam bottom to offer the first groove, described the second saw cutting mechanism comprises the second saw carriage, the second main saw plate, the second scoring blade and the second motor, described the second main saw plate, the second scoring blade and the second motor all are located on described the second saw carriage, described the second main saw plate of described the second driven by motor and the second scoring blade rotate, described the second saw carriage is located at described commutation platform and the second carriage bottom, described the second saw cutting mechanism is provided with synchronous motor, synchronous motor drives described the second saw carriage and slides along commutation platform and the second carriage, be provided with second above described the second saw cutting mechanism and press beam, described second presses the beam bottom to offer the second groove.
Therein in embodiment, described commutation platform is provided with the plural number ball that floats, and a sidepiece of described commutation platform is provided with discharge pedestal, and the table top of described commutation platform is steel plate or toughened glass panel.
Therein in embodiment, described motion-control module is electrically connected with automatic labeling mechanism, saw cutting mechanism, pinch mechanism and delivery device, described automatic labeling mechanism is electrically connected at the ERP/CAD system, the collaborative cutting operation that carries out of the described saw cutting mechanism of described moving control module for controlling, pinch mechanism and delivery device, after completing cutting operation, the described automatic labeling mechanism blank after for cutting is puted up corresponding product parts bar-code label; Described control module is provided with monitoring camera, and described monitoring camera is electrically connected at described motion-control module.
Therein in embodiment, described automatic labeling mechanism comprises bar code printer, cylinder, reverse wheel and gyroscope wheel, and described bar code printer connects reverse wheel and gyroscope wheel through the label sclerozone, and described cylinder is provided with the label adsorption head.
Above-mentioned full-automatic board Bidirectional-sawing device, this saw cutting device reasonable in design, easy to operate, realize full-automatic sawing, improve the gentle production efficiency of Automated water of sheet material sawing comprehensively.This saw cutting device is integrated intelligent optimization nesting, can generate according to order, product parts inventory and sheet material stock the optimal layout figure of cuts sheet material, realize complicated Layout is successively decomposed method and the automatic labeling label of sawing, thereby realized automation control and the information system management of fully-automatic production.
The utility model is controlled delivery device, pinch mechanism, saw cutting mechanism and automatic labeling mechanism by described control module, automatically complete sawing and the blank information system management of whole sheet material, volume recovery is high, extremely low error is stopped artificial error, has greatly improved the utilization rate of sheet material, saved resource, solve the low problem of current sheet material sawing numerical control degree, helped to promote the technology content of domestic numerical control cut-to-size saw equipment, had the very large market space and economic benefit.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model STRUCTURE DECOMPOSITION figure.
Fig. 3 is the utility model control module functional-block diagram.
Fig. 4 is the utility model automatic labeling mechanism schematic diagram.
Fig. 5 is one deck sawing schematic diagram in the utility model embodiment.
Fig. 6 is two layers of sawing schematic diagram in the utility model embodiment.
Fig. 7 is three layers of sawing schematic diagram in the utility model embodiment.
Below the explanation of the utility model parts sign flag:
The specific embodiment
For further understanding feature of the present utility model, technological means and the specific purposes that reach, function, resolve advantage of the present utility model and spirit, by below in conjunction with accompanying drawing and the specific embodiment, detailed description of the present utility model being further understood.
A kind of full-automatic board Bidirectional-sawing device comprises board body 100 and the control module 200 that is arranged on described board body 100, described control module 200 controller playscript with stage directions bodies 100 runnings.Described board body 100 comprises commutation platform 110, pinch mechanism 120, delivery device 130 and saw cutting mechanism 140.Described pinch mechanism 120 comprises the first pinch mechanism 121 and the second pinch mechanism 122, described the first pinch mechanism 121 and the second pinch mechanism 122 are arranged at respectively described commutation platform 110 adjacent position, both sides, and the angle between described the first pinch mechanism 121 and the second pinch mechanism 122 is the right angle.Described delivery device 130 comprises the first delivery device 131 and the second delivery device 132, described the second delivery device 132 is arranged at the sidepiece of commutation platform 110, the angle of described the second delivery device 132 and the first pinch mechanism 121 is the right angle, and described the first delivery device 131 is arranged on described the second delivery device 132.The whole T-shaped layout of described board body 100, described the second pinch mechanism 122 is relative with the second delivery device 132 positions.
Described the first pinch mechanism 121 comprises that the first carriage 1211, first pinches beam 1212 and is located at the described first plural number the first pneumatic gripping 1213 that pinches on beam 1212.Described the first carriage 1211 is used for support sheet material, and described the first pneumatic gripping 1213 is used for clamping sheet material.The inboard of the both sides of described the first carriage 1211 is respectively equipped with one first guide rail 1214, and the described first both ends that pinch beam 1212 are provided with respectively one first and pinch pulley 1215, and described first pinches pulley 1215 slides along described the first guide rail 1214.Described first pinches beam 1212 is provided with the first stepper motor 1216, described the first stepper motor 1216 drives described first and pinches pulley 1215 reciprocating rotations, described first pinches pulley 1215 along the first guide rail 1214 traveling priority back and forth, and then drives sheet material and move around according to concrete needs.Described first pinches between beam 1212 and described the first guide rail 1214 and is provided with displacement transducer, and described displacement transducer can realize that the sheet material of clamping is with respect to the accurate location of this saw cutting device.
Described the second pinch mechanism 122 comprises that the second carriage 1221, second pinches beam 1222 and is located at the described second plural number the second pneumatic gripping 1223 that pinches on beam 1222.Described the second carriage 1221 is used for support sheet material, and described the second pneumatic gripping 1223 is used for clamping sheet material.The inboard of the both sides of described the second carriage 1221 is respectively equipped with one second guide rail 1224, and the described second both ends that pinch beam 1222 are provided with respectively one second and pinch pulley 1225, and described second pinches pulley 1225 slides along described the second guide rail 1224.Described second pinches beam 1222 is provided with the second stepper motor 1226, described the second stepper motor 1226 drives described second and pinches pulley 1225 reciprocating rotations, described second pinches pulley 1225 along the second guide rail 1224 traveling priority back and forth, and then drives sheet material and move around according to concrete needs.Described second pinches between beam 1222 and described the second guide rail 1224 and is provided with displacement transducer, and described displacement transducer can realize that the sheet material of clamping is with respect to the accurate location of this saw cutting device.
Described the second delivery device 132 comprises material bearing shelf 1321, pushes crossbeam 1323 and is arranged at the interior propelling movement post 1324 of described propelling movement crossbeam 1323.The inboard of the both sides of described the second delivery device 132 is respectively equipped with a slide rail 1325, and described slide rail 1325 extends to described commutation platform 110 directions, and is connected to form one with described the second guide rail 1224.
Described material bearing shelf 1321 bottoms are provided with feet 1322, be used for supporting described material bearing shelf 1321, be provided with screw rod (not indicating in figure) between described feet 1322 and described material bearing shelf 1321, described screw rod is the up and down rectilinear motion by driven by motor, and then make described material bearing shelf have elevating function, can with plate elevate a turnable ladder one or more sheet metal thickness stacked on material bearing shelf 1321, be convenient to described the second delivery device 132 and push one or more sheet material.One side of described propelling movement crossbeam 1323 is provided with the propelling movement stepper motor, and the both ends of described propelling movement crossbeam 1323 are provided with respectively one and push pulley 1326, and described propelling movement stepper motor drives described propelling movement pulley 1326 and does reciprocating linear motion along slide rail 1325.Described propelling movement crossbeam 1323 bottoms offer plural storage tank, described propelling movement post 1324 is placed in storage tank, described propelling movement post 1324 can stretch out up and down or retract, in use, can extend out to according to described propelling movement post 1324 and push crossbeam 1323 outer degree and push one or many sheet materials and move.On described propelling movement post 1324, pressure sensor is installed.Described pressure sensor can detect and push post 1324 and push sheet material time institute applied pressure size.
Described the first delivery device 131 is for pushing slide block, described propelling movement slide block is located on described propelling movement crossbeam 1323, described propelling movement slide block slides along described propelling movement crossbeam 1323, described the first delivery device 131 and the second delivery device 132 can push mutually, press beam 144 can make sheet material press beam 142 or second to press beam 144 to carry out vertical or horizontal propelling movement near described first in conjunction with described the first pressure beam 142 and second, in order to guarantee the precision of sawing.
Described saw cutting mechanism 140 comprises the first saw cutting mechanism 141 and the second saw cutting mechanism 143, described the first saw cutting mechanism 141 is arranged at position between described commutation platform 110 and the first pinch mechanism 121, and described the second saw cutting mechanism 143 is arranged at position between described commutation platform 110 and the second pinch mechanism 122.Described the first saw cutting mechanism 141 and the second saw cutting mechanism 143 are respectively used to laterally or vertically sheet material is being carried out sawing.
Described the first saw cutting mechanism 141 comprises the first saw carriage 1411, the first main saw plate 1412, the first scoring blade 1413 and the first motor.Described the first main saw plate 1412, the first scoring blade 1413 and the first motor all are located on described the first saw carriage 1411, described the first main saw plate 1412 of described the first driven by motor and the first scoring blade 1413 rotations.Described the first saw carriage 1411 is located at the bottom of described commutation platform 110 1 sides and the first carriage 1,211 one sides, described the first main saw plate 1412 and the first scoring blade 1413 are in described the first carriage 1211 and the space of commutation between platform 110, and protrude from the table top of described commutation platform 110, to implement the sawing to sheet material.Described the first saw cutting mechanism 141 is provided with synchronous motor, and synchronous motor drives described the first saw carriage 1411 and slides along commutation platform 110 and the first carriage 1211.described the first saw cutting mechanism 141 tops are provided with first and press beam 142, described first presses beam 142 bottoms to offer the first groove 1421, the top of described the first main saw plate 1412 and the first scoring blade 1413 is placed in described the first groove 1421, when described the first groove 1421 guarantees described the first saw carriage 1411 slip, described the first main saw plate 1412 and the first scoring blade 1413 are in the first interior movement of groove 1421, described first presses beam 142 to compress sheet material downwards in sawing process, vibrations when having reduced sawing, improved the precision of sawing, and the backup plate when described the first pressure beam 142 pushes as sheet material in non-sawing process uses.
Described the second saw cutting mechanism 143 comprises the second saw carriage 1431, the second main saw plate 1432, the second scoring blade 1433 and the second motor, described the second main saw plate 1432, the second scoring blade 1433 and the second motor all are located on described the second saw carriage 1431, described the second main saw plate 1432 of described the second driven by motor and the second scoring blade 1433 rotations.Described the second saw carriage 1431 is located at the bottom of described commutation platform 110 another sides and the second carriage 1,221 one sides, and described the second main saw plate 1432 and the second scoring blade 1433 are in described the second carriage 1221 and the space of commutation between platform 110.Described the second saw cutting mechanism 143 is provided with synchronous motor, and synchronous motor drives described the second saw carriage 1431 and slides along commutation platform 110 and the second carriage 1221.described the second saw cutting mechanism 143 tops are provided with second and press beam 144, described second presses beam 144 bottoms to offer the second groove 1441, the top of described the second main saw plate 1432 and the second scoring blade 1433 is placed in described the second groove 1441, when described the second groove 1441 guarantees described the second saw carriage 1431 slip, described the second main saw plate 1432 and the second scoring blade 1433 are in the second interior movement of groove 1441, described second presses beam 144 to compress sheet material downwards in sawing process, vibrations when having reduced sawing, improved the precision of sawing, and the backup plate when described the second pressure beam 144 pushes as sheet material in non-sawing process uses.
Described commutation platform 110 is provided with the unsteady ball 111 of plural number, and its table top adopts steel plate or toughened glass panel to make.Described unsteady ball 111 is matrix form to be arranged, and is used for support sheet material and moves to any direction.One sidepiece of described commutation platform 110 is provided with discharge pedestal, and the blank 300 after sawing is sent from described discharge pedestal.
Described control module 200 comprises computer host system and the display screen 250 that is electrically connected with described computer host system, so that human-computer interaction interface to be provided.Described computer host system comprises optimal layout module 210, DBM 220, motion-control module 230.Described DBM 220 and motion-control module 230 all are electrically connected at described optimal layout module 210; Described optimal layout module 210 is electrically connected at ERP/CAD system 270, and receive production order and the product sheet data of ERP/CAD system 270, carry out the intelligent optimization cutting problem and form optimal layout figure, described motion-control module 230 receives the optimal layout figure that optimal layout module 210 transmits, and controls described board body 100 runnings.Sheet data, optimal layout data and product data that the described DBM 220 described optimal layout modules 210 of real-time storage transmit, it has certain memory and management function, can simply manage sheet material and clout, store the cutting problem figure of many moneys product, can be for repeating production and application again.
Described motion-control module 230 is electrically connected with automatic labeling mechanism 240, saw cutting mechanism 140, pinch mechanism 120 and delivery device 130.Described automatic labeling mechanism 240 is electrically connected at ERP/CAD system 270, after the optimal layout figure that the optimal layout module 210 that receives described motion-control module 230 transmits, control described saw cutting mechanism 140, pinch mechanism 120 and delivery device 130 and carry out cutting operation according to optimal layout figure, after completing cutting operation, corresponding bar-code label is puted up for the blank 300 after cutting by described automatic labeling mechanism 240.
Described control module 200 is provided with monitoring camera 260, and described monitoring camera 260 is electrically connected at described motion-control module 230.The moving process of the sheet material that described monitoring camera 260 is cut by Machine Vision Detection, thus the accuracy of cutting operation guaranteed.
Described automatic labeling mechanism 240 is positioned at described discharge pedestal top position, described automatic labeling mechanism 240 comprises bar code printer 241, cylinder 242, reverse wheel 243 and gyroscope wheel 244, described gyroscope wheel 244 gives the label sclerozone 245 1 constant power, is used for regaining label sclerozone 245.Described bar code printer 241 connects reverse wheel 243 and gyroscope wheel 244 through label sclerozone 245, and described cylinder 242 is provided with label adsorption head 246.Described automatic labeling mechanism 240 uses the blank 300 of vacuum suction after the sawing automatically to put up bar-code label.When the blank 300 after sawing during through described automatic labeling mechanism 240, described motion-control module 230 control strip code printers 241 are printed the label information of these blank 300 correspondences, described label sclerozone 245 shifts out the width of a bar-code label, gyroscope wheel 244 is regained a bar-code label width sclerozone, and bar-code label is peeled off by major part at described reverse wheel 243 places.At this moment, described label adsorption head 246 is air-breathing, the bar-code label that is stripped from is adsorbed onto on label adsorption head 246 fully, described cylinder 242 extrudes piston downwards, bar-code label on label adsorption head 246 is posted to rapidly on blank 300, complete a labeling operation, described cylinder 242 is upwards regained piston, prepares labeling next time.
A kind of sawing method of full-automatic board Bidirectional-sawing device comprises following step:
(1), upper sheet material: the height of described material bearing shelf 1321 elevate a turnable ladder one or more sheet thicknesses, described the second delivery device 132 moves the plate outside on material bearing shelf 1321, propelling movement post 1324 on described propelling movement crossbeam 1323 extend out to downwards outside described propelling movement crossbeam 1323, with contact plate side, make it pushing plate under the motion of described propelling movement crossbeam 1323 to the table top of the commutation platform 110 at saw cutting device middle part, putting plate is current sheet material;
(2), the current level of memory is ground floor;
(3), whether current sheet material level be ripping, is ripping, enter in step (4), otherwise, enter in step (13);
(4), judge and pinch beam 1212 by first of described the first pinch mechanism 121 whether gripping has sheet material, if have, described first pinch beam 1212 and move backward, the sheet material length that displacement surpasses gripping stops movement during with current sheet material length sum, and decontrol the sheet material of gripping, then enter step (5); Otherwise, directly enter step (5);
(5), first of described the first pinch mechanism 121 pinch beam 1212 along with described the first pulley moves to commutation platform 110 directions along the first guide rail 1214, described the first pneumatic gripping 1213 current sheet materials of preparation gripping;
(6), movement described first pinches beam 1212 and stops in current sheet material side edge, and passes through the first pneumatic gripping 1213 grippings;
(7), described the first pinch mechanism 121 pinches current sheet material and moves, until current sheet material is positioned at position directly over described the first saw cutting mechanism 141; To the sawing size positions;
(8), start described the first saw cutting mechanism 141, the current sheet material of beginning ripping;
(9), whether the sheet material that obtains of sawing be final blank 300, is, enter in step (10), otherwise putting the sheet material that sawing obtains is current sheet material, level adds 1, goes in step (3);
(10), described the second delivery device 132 is moved to the side of sheet material, start described the first delivery device 131, the extrapolated described commutation platform 110 of final blank 300;
(11), judge whether the described first remainder that pinches 1212 gripping sheet materials of beam is final blank 300, if, the remainder of sheet material is pushed on the table top of described commutation platform 110, then unclamp described the first pneumatic gripping 1213, described the second delivery device 132 is moved to the side of sheet material, start described the first delivery device 131, the extrapolated described commutation platform 110 of final blank 300, then enter next step (12); Otherwise the remainder of putting sheet material is current sheet material, changes in step (7);
(12), judge whether the rear that first of described the first pinch mechanism 121 pinches beam 1212 has placement sheet material, if have, described first pinch the rear that beam 1212 moves to the sheet material of placing, and the sheet material of gripping placement, move to described the first saw cutting mechanism 141 places and await orders, then go to step (22); Otherwise, directly go to step (22);
(13), judge and pinch beam 1222 by second of described the second pinch mechanism 122 whether gripping has sheet material, if have, described second pinch beam 1222 and move backward, the sheet material width that displacement surpasses gripping stops movement during with current sheet material width sum, and decontrol the sheet material of gripping, then enter step (14); Otherwise, directly enter step (14);
(14), second of described the second pinch mechanism 122 pinch beam 1222 along with described the second pulley moves to commutation platform 110 directions along the second guide rail 1224, described the second pneumatic gripping 1223 current sheet materials of preparation gripping;
(15), movement described second pinches beam 1222 and stops in current sheet material side edge, and passes through the second pneumatic gripping 1223 grippings;
(16), described the second pinch mechanism 122 pinches current sheet material and moves, until current sheet material is positioned at position directly over described the second saw cutting mechanism 143;
(17), start described the second saw cutting mechanism 143, begin horizontal sawing sheet material;
(18), whether the sheet material that obtains of sawing be final blank 300, is, enter in step (19), otherwise putting the sheet material that sawing obtains is current sheet material, level adds 1, goes in step (3);
(19), described the second delivery device 132 is moved to the side of sheet material, start described the first delivery device 131, final blank 300 is released described commutation platforms 110;
(20), judge whether the described second remainder that pinches 1222 gripping sheet materials of beam is final blank 300, if, the remainder of sheet material is pushed on the table top of described commutation platform 110, then unclamp described the second pneumatic gripping 1223, described the second delivery device 132 is moved to the side of sheet material, start described the first delivery device 131, final blank 300 is released described commutation platform 110, then enter next step (21); Otherwise the remainder of putting sheet material is current sheet material, changes in step (16);
(21), judge whether the rear that second of described the second pinch mechanism 122 pinches beam 1222 has placement sheet material, if have, described second pinch the rear that beam 1222 moves to the sheet material of placing, and the sheet material of gripping placement, move to described the second saw cutting mechanism 143 places and await orders, then go to step (22); Otherwise, directly go to step (22);
(22), whether current level be 1, is, enter in step (23), otherwise level subtracts 1, go in step (3);
(23), sawing is completed.
As shown in Figure 5 in Figure of description, one deck sawing mode only need be carried out 3 vertical cuttings can cut out four blocks of final blanks 300.As shown in Figure 6 in Figure of description, two layers of sawing divide " laterally-vertically " final blank 300 of the two-layer cutting piece coldest days of the year end, are respectively namely at first vertically to cut 1 time, transverse cuts 3 times; Again vertically cut transverse cuts 2 times 1 time; Last transverse cuts gets final product for 1 time.As shown in Figure 7 in Figure of description, three layers of sawing divide " vertically-laterally-vertically " three layers to cut out 17 blocks of final blanks 300, are respectively namely at first vertically to cut 1 time, and transverse cuts 3 times is vertically cut 1 time; Again vertically cut 1 time, transverse cuts 1 time is vertically cut 1 time, and transverse cuts 1 time is vertically cut 3 times; Last transverse cuts 1 time is vertically cut 2 times, vertically cuts 1 time, completes cutting.The like, the higher cutting step of level is more, and blank 300 kinds that sheet material can cut out are more, and volume recovery is higher.The utility model only needs successively to decompose from outside to inside by level that the method for peeling off is carried out single rip cutting and crosscut gets final product.
In sum, saw cutting device reasonable in design described in the utility model, easy to operate, realize full-automatic sawing, improve the gentle production efficiency of Automated water of sheet material sawing comprehensively.This saw cutting device is integrated intelligent optimization nesting, can generate according to order, product parts inventory and sheet material stock the optimal layout figure of cuts sheet material, realize complicated Layout is successively decomposed method and the automatic labeling label of sawing, thereby realized automation control and the information system management of fully-automatic production.It controls delivery devices 130, pinch mechanism 120, saw cutting mechanism 140 and automatic labeling mechanism 240 by described control module 200, automatically complete sawing and the blank information system management of whole sheet material, volume recovery is high, extremely low error, zero error, greatly improve the utilization rate of sheet material, saved resource, solved the low problem of current sheet material sawing numerical control degree, help to promote the technology content of domestic numerical control cut-to-size saw equipment, have the very large market space and economic benefit.
The utility model cutting method is novel, realized the high-speed full-automatic sawing of single device, batch plates, any single solution for diverse problems Layout is carried out recursive hierarchical to be decomposed, be the sawing graphics of any complexity independently vertical and horizontal cutting mutually, and combined with intelligent stock layout and automatic labeling mechanism 240 realize efficient controlled production.
The above embodiment has only expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model the scope of the claims.Should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (9)
1. a full-automatic board Bidirectional-sawing device, is characterized in that, comprises board body and the control module that is arranged on described board body, and described board body comprises commutation platform, pinch mechanism, delivery device and saw cutting mechanism; Described pinch mechanism comprises the first pinch mechanism and the second pinch mechanism, and described the first pinch mechanism and the second pinch mechanism are arranged at respectively described commutation platform adjacent position, both sides, and the angle between described the first pinch mechanism and the second pinch mechanism is the right angle; Described delivery device comprises the first delivery device and the second delivery device, described the second delivery device is arranged at the sidepiece of commutation platform, the angle of described the second delivery device and the first pinch mechanism is the right angle, and described the first delivery device is arranged on described the second delivery device; Described saw cutting mechanism comprises the first saw cutting mechanism and the second saw cutting mechanism, and described the first saw cutting mechanism is arranged at position between described commutation platform and the first pinch mechanism, and described the second saw cutting mechanism is arranged at position between described commutation platform and the second pinch mechanism;
Described control module comprises computer host system and the display screen that is electrically connected with described computer host system, and described computer host system comprises DBM, motion-control module, the described board body running of described moving control module for controlling; Described DBM real-time storage product data.
2. full-automatic board Bidirectional-sawing device according to claim 1, it is characterized in that, described the first pinch mechanism comprises that the first carriage, first pinches beam and is located at the described first plural number the first pneumatic gripping that pinches on beam, the inboard of the both sides of described the first carriage is respectively equipped with one first guide rail, the described first both ends that pinch beam are provided with respectively one first and pinch pulley, and described first pinches pulley slides along described the first guide rail; Described first pinches beam is provided with the first stepper motor, and described the first stepping driven by motor described first pinches pulley and rotates, and described first pinches pulley along the first guide rail traveling priority, and described first pinches between beam and described the first guide rail and be provided with displacement transducer.
3. full-automatic board Bidirectional-sawing device according to claim 1, it is characterized in that, described the second pinch mechanism comprises that the second carriage, second pinches beam and is located at the described second plural number the second pneumatic gripping that pinches on beam, the inboard of the both sides of described the second carriage is respectively equipped with one second guide rail, the described second both ends that pinch beam are provided with respectively one second and pinch pulley, and described second pinches pulley slides along described the second guide rail; Described second pinches beam is provided with the second stepper motor, and described the second stepping driven by motor described second pinches pulley and rotates, and described second pinches pulley along the second guide rail traveling priority, and described second pinches between beam and described the second guide rail and be provided with displacement transducer.
4. full-automatic board Bidirectional-sawing device according to claim 1, it is characterized in that, described the second delivery device comprises material bearing shelf, pushes crossbeam and is arranged at the interior propelling movement post of described propelling movement crossbeam, the inboard of the both sides of described the second delivery device is respectively equipped with a slide rail, described slide rail extends to described commutation platform direction, and is connected with described the second guide rail; Described material bearing shelf bottom is provided with feet, and described feet drives described material bearing shelf oscilaltion; One side of described propelling movement crossbeam is provided with the propelling movement stepper motor, the both ends of described propelling movement crossbeam are provided with respectively one and push pulley, described propelling movement stepper motor drives described propelling movement pulley along the slide rail rectilinear motion, described propelling movement crossbeam bottom offers plural storage tank, described propelling movement post is placed in storage tank, pushes on post pressure sensor is installed.
5. full-automatic board Bidirectional-sawing device according to claim 1, is characterized in that, described the first delivery device is for pushing slide block, and described propelling movement slide block is located on described propelling movement crossbeam, and described propelling movement slide block slides along described propelling movement crossbeam.
6. full-automatic board Bidirectional-sawing device according to claim 1, it is characterized in that, described the first saw cutting mechanism comprises the first saw carriage, the first main saw plate, the first scoring blade and the first motor, described the first main saw plate, the first scoring blade and the first motor all are located on described the first saw carriage, described the first main saw plate of described the first driven by motor and the first scoring blade rotate, described the first saw carriage is located at described commutation platform and the first carriage bottom, described the first saw cutting mechanism is provided with synchronous motor, synchronous motor drives described the first saw carriage and slides along commutation platform and the first carriage, be provided with first above described the first saw cutting mechanism and press beam, described first presses the beam bottom to offer the first groove, described the second saw cutting mechanism comprises the second saw carriage, the second main saw plate, the second scoring blade and the second motor, described the second main saw plate, the second scoring blade and the second motor all are located on described the second saw carriage, described the second main saw plate of described the second driven by motor and the second scoring blade rotate, described the second saw carriage is located at described commutation platform and the second carriage bottom, described the second saw cutting mechanism is provided with synchronous motor, synchronous motor drives described the second saw carriage and slides along commutation platform and the second carriage, be provided with second above described the second saw cutting mechanism and press beam, described second presses the beam bottom to offer the second groove.
7. full-automatic board Bidirectional-sawing device according to claim 1, is characterized in that, described commutation platform is provided with the unsteady ball of plural number, and a sidepiece of described commutation platform is provided with discharge pedestal, and the table top of described commutation platform is steel plate or toughened glass panel.
8. full-automatic board Bidirectional-sawing device according to claim 1, it is characterized in that, described motion-control module is electrically connected with automatic labeling mechanism, saw cutting mechanism, pinch mechanism and delivery device, described automatic labeling mechanism is electrically connected at the ERP/CAD system, the collaborative cutting operation that carries out of the described saw cutting mechanism of described moving control module for controlling, pinch mechanism and delivery device, after completing cutting operation, the described automatic labeling mechanism blank after for cutting is puted up corresponding product parts bar-code label; Described control module is provided with monitoring camera, and described monitoring camera is electrically connected at described motion-control module.
9. full-automatic board Bidirectional-sawing device according to claim 8, it is characterized in that, described automatic labeling mechanism comprises bar code printer, cylinder, reverse wheel and gyroscope wheel, and described bar code printer connects reverse wheel and gyroscope wheel through the label sclerozone, and described cylinder is provided with the label adsorption head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220559031 CN203019473U (en) | 2012-10-29 | 2012-10-29 | Full-automatic plate bi-directional saw cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220559031 CN203019473U (en) | 2012-10-29 | 2012-10-29 | Full-automatic plate bi-directional saw cutting device |
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| Publication Number | Publication Date |
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| CN203019473U true CN203019473U (en) | 2013-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220559031 Expired - Fee Related CN203019473U (en) | 2012-10-29 | 2012-10-29 | Full-automatic plate bi-directional saw cutting device |
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| CN (1) | CN203019473U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873718A (en) * | 2012-10-29 | 2013-01-16 | 王石 | Full-automatic plate bidirectional sawing device and sawing method thereof |
| CN108607928A (en) * | 2018-07-23 | 2018-10-02 | 江苏国电新能源装备有限公司 | A kind of long profiles automatic assembly line |
| CN110625660A (en) * | 2019-10-09 | 2019-12-31 | 安徽鸿海新材料股份有限公司 | Integrated cutting machine for multi-specification copper-clad plates |
| CN110653881A (en) * | 2019-09-27 | 2020-01-07 | 汉德智能科技(徐州)有限公司 | Use method of rear-end feeding and cutting saw |
-
2012
- 2012-10-29 CN CN 201220559031 patent/CN203019473U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873718A (en) * | 2012-10-29 | 2013-01-16 | 王石 | Full-automatic plate bidirectional sawing device and sawing method thereof |
| CN108607928A (en) * | 2018-07-23 | 2018-10-02 | 江苏国电新能源装备有限公司 | A kind of long profiles automatic assembly line |
| CN110653881A (en) * | 2019-09-27 | 2020-01-07 | 汉德智能科技(徐州)有限公司 | Use method of rear-end feeding and cutting saw |
| CN110625660A (en) * | 2019-10-09 | 2019-12-31 | 安徽鸿海新材料股份有限公司 | Integrated cutting machine for multi-specification copper-clad plates |
| CN110625660B (en) * | 2019-10-09 | 2021-05-28 | 安徽鸿海新材料股份有限公司 | Integrated cutting machine for multi-specification copper-clad plates |
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