CN210878525U - A double-head aluminum ladder cutting and drilling machine - Google Patents
A double-head aluminum ladder cutting and drilling machine Download PDFInfo
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- CN210878525U CN210878525U CN201921271650.4U CN201921271650U CN210878525U CN 210878525 U CN210878525 U CN 210878525U CN 201921271650 U CN201921271650 U CN 201921271650U CN 210878525 U CN210878525 U CN 210878525U
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Abstract
Description
技术领域technical field
本实用新型涉及铝梯加工设备技术领域,具体为一种双头铝梯切割钻孔一体机。The utility model relates to the technical field of aluminum ladder processing equipment, in particular to a double-head aluminum ladder cutting and drilling integrated machine.
背景技术Background technique
铝梯主要用于工作人员在风机、塔筒内的高空作业,以保证操作人员最大限度的安全,提高操作的安全系数。第3代安全铝梯采用航空铝材,品质优良,坚固耐用,安全舒适。铝梯主要由多组铝材加工组装形成Aluminum ladders are mainly used for high-altitude operations in fans and towers to ensure the maximum safety of operators and improve the safety factor of operations. The third-generation safety aluminum ladder is made of aviation aluminum, which is of high quality, durable, safe and comfortable. The aluminum ladder is mainly formed by processing and assembling multiple groups of aluminum materials.
但是,现有的双头铝梯加工存在以下缺点:铝梯油多组铝型材切割打孔固定组装形成,现有的生产设备,其切割和打孔多为单个的加工设备,设备之间的连续性差,使得工作效率低,加工时间长,且切割和打孔时只能对一组铝材进行切割打孔,使得加工后的铝材的尺寸之间存在误差,影响后续的组装。However, the existing double-head aluminum ladder processing has the following shortcomings: the aluminum ladder oil is formed by cutting, punching, and fixing multiple groups of aluminum profiles. In the existing production equipment, most of the cutting and punching are single processing equipment, and the The poor continuity results in low work efficiency and long processing time, and only one group of aluminum materials can be cut and punched during cutting and drilling, resulting in errors in the dimensions of the processed aluminum materials, which affects subsequent assembly.
实用新型内容Utility model content
本实用新型的目的在于提供一种双头铝梯切割钻孔一体机,以解决上述背景技术中铝梯油多组铝型材切割打孔固定组装形成,现有的生产设备,其切割和打孔多为单个的加工设备,设备之间的连续性差,使得工作效率低,加工时间长,且切割和打孔时只能对一组铝材进行切割打孔,使得加工后的铝材的尺寸之间存在误差,影响后续的组装的问题。The purpose of this utility model is to provide a double-headed aluminum ladder cutting and drilling integrated machine, to solve the problem of the above-mentioned background technology of aluminum ladder oil cutting, drilling, fixing and assembling of multiple groups of aluminum profiles. The existing production equipment, its cutting and drilling Most of them are single processing equipment, and the continuity between equipment is poor, resulting in low work efficiency and long processing time, and only one group of aluminum materials can be cut and punched during cutting and drilling, so that the size of the processed aluminum materials is the same. There is an error between them, which affects the subsequent assembly.
为实现上述目的,本实用新型提供如下技术方案:一种双头铝梯切割钻孔一体机,包括机架,所述机架上设有工作箱,且工作箱位于机架一侧设有用于切割时固定铝材的固定机构,所述工作箱内设有切割电机,所述切割电机的输出轴连接齿轮组,且齿轮组上安装有切割刀具,所述切割刀具设有两组,所述切割电机固定在抬升架上,且抬升架与工作箱底面之间设有液压缸,所述液压缸设有多组,所述液压缸安装在抬升架的四个拐角处,所述机架位于固定机构下方的位置设有切割槽,以及切割刀具穿过切割槽,所述切割槽内壁两侧设有移动侧边板,且移动侧边板与机架之间通过电推杆连接,所述电推杆安装在伸缩槽内,所述伸缩槽开设在机架上,所述机架位于工作箱一侧设有用于打孔的打孔机构,所述机架的尾端设有夹具,以及机架的顶端设有压板机构,所述工作箱内设有压缩气缸,且压缩气缸与控制箱连接。In order to achieve the above purpose, the present utility model provides the following technical solutions: a double-headed aluminum ladder cutting and drilling integrated machine, comprising a frame, a work box is arranged on the frame, and the work box is located on one side of the frame with a A fixing mechanism for fixing the aluminum material during cutting, the working box is provided with a cutting motor, the output shaft of the cutting motor is connected to a gear set, and a cutting tool is installed on the gear set, and the cutting tools are provided with two groups, the The cutting motor is fixed on the lifting frame, and hydraulic cylinders are arranged between the lifting frame and the bottom surface of the work box. The hydraulic cylinders are provided with multiple groups, and the hydraulic cylinders are installed at the four corners of the lifting frame. There is a cutting groove at the position below the fixing mechanism, and the cutting tool passes through the cutting groove. There are moving side plates on both sides of the inner wall of the cutting groove, and the moving side plates and the frame are connected by electric push rods. The electric push rod is installed in the telescopic groove, the telescopic groove is opened on the frame, the frame is provided with a punching mechanism for punching holes on one side of the work box, and the rear end of the frame is provided with a clamp, and The top of the frame is provided with a pressing plate mechanism, the working box is provided with a compression cylinder, and the compression cylinder is connected with the control box.
优选的,所述齿轮组之间相互啮合。Preferably, the gear sets are meshed with each other.
优选的,所述打孔机构包括滑块、伸缩气缸、竖向移动杆和钻孔机,所述伸缩气缸的一端固定在机架上,且伸缩气缸的工作端垂直安装有竖向移动杆,所述滑块滑动连接在竖向移动杆上,以及钻孔机固定在滑块上。Preferably, the punching mechanism includes a slider, a telescopic cylinder, a vertical moving rod and a drilling machine, one end of the telescopic cylinder is fixed on the frame, and a vertical moving rod is installed vertically at the working end of the telescopic cylinder, The sliding block is slidably connected to the vertical moving rod, and the drilling machine is fixed on the sliding block.
优选的,所述竖向移动杆上开设有滑轨,且滑块滑动连接在滑轨上,所述滑块和滑轨之间设有限位块。Preferably, a sliding rail is provided on the vertical moving rod, the sliding block is slidably connected to the sliding rail, and a limit block is arranged between the sliding block and the sliding rail.
优选的,所述夹具的一侧连接夹具气缸的工作端,所述夹具气缸的底端焊接在机架。Preferably, one side of the clamp is connected to the working end of the clamp cylinder, and the bottom end of the clamp cylinder is welded to the frame.
优选的,所述固定机构由固定气缸组成,且固定气缸设有两组,且固定气缸分别位于切割槽两侧。Preferably, the fixing mechanism is composed of fixing cylinders, and there are two sets of fixing cylinders, and the fixing cylinders are respectively located on both sides of the cutting groove.
优选的,所述机架侧壁设有尺度条。Preferably, the side walls of the rack are provided with scale bars.
本实用新型提供了一种双头铝梯切割钻孔一体机,具备以下有益效果:The utility model provides a double-head aluminum ladder cutting and drilling integrated machine, which has the following beneficial effects:
(1)本实用新型通过将工作箱内的切割电机利用齿轮组连接两组切割刀具,使用时可同次切割两根铝材,以便保证切割是铝材的长度一致,其中由于切割电机所安装在的抬升架的四个拐角与工作箱底端之间采用液压缸连接,使用时,可根据需求将抬升架的一端抬升75°,从而使得切割的铝材可实现75°和90°两种,增加实用性。(1) In the present invention, the cutting motor in the working box is connected with two sets of cutting tools by means of a gear set, so that two aluminum materials can be cut at the same time during use, so as to ensure that the length of the aluminum materials to be cut is the same. Hydraulic cylinders are used to connect the four corners of the lifting frame and the bottom end of the work box. When in use, one end of the lifting frame can be lifted by 75° according to the requirements, so that the cut aluminum can be realized in 75° and 90°. Increase practicality.
(2)本实用新型通过切割电机和切割刀具对两组铝材同时进行切割,切割结束后,两组铝材保证相同的长度并利用打孔机构进行钻孔,钻孔机可一次性将两组铝材同时钻孔,保证钻孔位置的统一性,便于后期组装,减少误差,且该种双头铝梯切割钻孔一体机,缩短了加工时长,便于提高工作效率。(2) The utility model simultaneously cuts two groups of aluminum materials through a cutting motor and a cutting tool. After the cutting is completed, the two groups of aluminum materials ensure the same length and use a punching mechanism to drill holes. The drilling machine can cut two aluminum materials at one time. The group of aluminum materials can be drilled at the same time to ensure the uniformity of the drilling position, which is convenient for later assembly and reduces errors, and this double-head aluminum ladder cutting and drilling integrated machine shortens the processing time and facilitates the improvement of work efficiency.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为本实用新型的工作箱结构示意图;Fig. 3 is the working box structure schematic diagram of the utility model;
图4为本实用新型的切割槽结构示意图;4 is a schematic diagram of a cutting groove structure of the present invention;
图5为本实用新型的打孔机构结构示意图。FIG. 5 is a schematic structural diagram of the punching mechanism of the present invention.
图中:1、机架;2、工作箱;3、尺度条;4、夹具;5、打孔机构;6、固定机构;7、控制箱;8、压板机构;9、切割电机;10、抬升架;11、液压缸;12、切割刀具;13、切割槽;14、固定气缸;15、移动侧边板;16、伸缩槽;17、电推杆;18、滑块;19、夹具气缸;20、伸缩气缸;21、竖向移动杆;22、钻孔机。In the figure: 1. Rack; 2. Work box; 3. Scale bar; 4. Fixture; 5. Punching mechanism; 6. Fixing mechanism; 7. Control box; 8. Platen mechanism; 9. Cutting motor; 10. Lifting frame; 11. Hydraulic cylinder; 12. Cutting tool; 13. Cutting groove; 14. Fixed cylinder; 15. Moving side plate; 16. Telescopic groove; 17. Electric push rod; 18. Slider; 19. Clamp cylinder ; 20, telescopic cylinder; 21, vertical moving rod; 22, drilling machine.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
如图1-5所示,本实用新型提供一种技术方案:一种双头铝梯切割钻孔一体机,包括机架1,所述机架1上设有工作箱2,且工作箱2位于机架1一侧设有用于切割时固定铝材的固定机构6,所述工作箱2内设有切割电机9,所述切割电机9的输出轴连接齿轮组,且齿轮组上安装有切割刀具12,所述切割刀具12设有两组,所述切割电机9固定在抬升架10上,且抬升架10与工作箱2底面之间设有液压缸11,所述液压缸11设有多组,所述液压缸11安装在抬升架10的四个拐角处,所述机架1位于固定机构6下方的位置设有切割槽13,以及切割刀具12穿过切割槽13,所述切割槽13内壁两侧设有移动侧边板15,且移动侧边板15与机架1之间通过电推杆17连接,所述电推杆17安装在伸缩槽16内,所述伸缩槽16开设在机架1上,所述机架1位于工作箱2一侧设有用于打孔的打孔机构5,所述机架1的尾端设有夹具4,以及机架1的顶端设有压板机构8,所述工作箱2内设有压缩气缸,且压缩气缸与控制箱7连接。As shown in Figures 1-5, the present utility model provides a technical solution: a double-headed aluminum ladder cutting and drilling integrated machine, comprising a
所述齿轮组之间相互啮合,便于利用一组电机实现两组刀具的运作;所述打孔机构5包括滑块18、伸缩气缸20、竖向移动杆21和钻孔机22,所述伸缩气缸20的一端固定在机架1上,且伸缩气缸20的工作端垂直安装有竖向移动杆21,所述滑块18滑动连接在竖向移动杆21上,以及钻孔机22固定在滑块18上,所述竖向移动杆21上开设有滑轨,且滑块18滑动连接在滑轨上,所述滑块18和滑轨之间设有限位块,打孔机构5可实现上下移动和前后移动;所述夹具4的一侧连接夹具气缸19的工作端,所述夹具气缸19的底端焊接在机架1,利用夹具气缸19可带动夹具4在机架1上移动;所述固定机构6由固定气缸14组成,且固定气缸14设有两组,且固定气缸14分别位于切割槽13两侧,利用固定气缸14可紧固的将铝材按压住,避免在切割时发生移动;所述机架1侧壁设有尺度条3,便于在切割时,根据尺度条3来精确铝材的长度。The gear sets are meshed with each other, which is convenient to use a set of motors to realize the operation of two sets of tools; the
需要说明的是,一种双头铝梯切割钻孔一体机,在工作时,压缩气缸与液压缸11、固定气缸14、夹具气缸19和伸缩气缸20连接,铝材搬运到机架1上,利用压板机构8将铝材的一端固定,铝材的另一端移动到切割槽13的位置,然后利用固定机构6的两组固定气缸14将铝材的尾端固定,然后启动切割电机9带动两组切割刀具12转动,从而将铝材切断,切断后的铝材输送到打孔机构5的位置,此时,利用夹具4将铝材的尾端夹住,压缩气缸通过气管向打孔机构5内的伸缩气缸20注气,使得伸缩气缸20进行移动,伸缩气缸20的移动会带动竖向移动杆21上的钻孔机22向铝材移动进行打孔活动,由于钻孔机22滑动安装在竖向移动杆21上,可根据需求移动钻孔机22的上下位置,钻孔机22可一次性将两组铝材同时钻孔,保证钻孔位置的统一性,且该种双头铝梯切割钻孔一体机,缩短了加工时长,便于提高工作效率,其中由于切割电机9底端的抬升架10的四个拐角处与工作箱2底端之间采用液压缸11连接,当需要将铝材的边脚切割为75°时,启动抬升架10一端同侧的液压缸11,利用液压缸11带动抬升架10一端倾斜75°,此时刀具倾斜75°,即可实现铝材的边脚切割75°的工作,当需要切割90°时,抬升架10处于水平位置即可,在进行75°切割时,切割槽13内壁两侧的电推杆17会带动移动侧边板15向两侧移动,从而增加切割槽13的空间,以便保证切割刀具12的运作,可实现铝材的75°和90°两种切割,增加实用性。It should be noted that, in a double-headed aluminum ladder cutting and drilling integrated machine, when working, the compression cylinder is connected with the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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| CN111843498A (en) * | 2020-08-04 | 2020-10-30 | 国网福建省电力有限公司 | A cutting and punching device for copper busbar |
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| CN111843498A (en) * | 2020-08-04 | 2020-10-30 | 国网福建省电力有限公司 | A cutting and punching device for copper busbar |
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