CN215786456U - Full-automatic numerical control steel bar bending machine - Google Patents
Full-automatic numerical control steel bar bending machine Download PDFInfo
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- CN215786456U CN215786456U CN202121535666.9U CN202121535666U CN215786456U CN 215786456 U CN215786456 U CN 215786456U CN 202121535666 U CN202121535666 U CN 202121535666U CN 215786456 U CN215786456 U CN 215786456U
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Abstract
The utility model discloses a full-automatic numerical control steel bar bending machine which comprises a bending round part, wherein a welding part and a feeding part are arranged near one side of the bending round part, and a discharging part is arranged above the bending round part; the full-automatic numerical control steel bar bending machine adopts a horizontal mode from a structural form and a processing mode, and changes an operator operation station from a high-position platform to ground operation; the safety of use is improved, all adopt automatic operation from pay-off transport, welding mode, curved round shaping cutting off, formed part mode of unloading, transport, liberation labour reduces intensity of labour, saves the manual work, improves machining efficiency.
Description
Technical Field
The utility model relates to the technical field of steel bar processing, in particular to a full-automatic numerical control steel bar bending machine.
Background
In the road and bridge construction industry, the reinforcing steel bars are often required to be processed into required shapes, such as circular rings, rectangles and the like. At present, in the preparation of circular stirrup, there is special equipment to carry out the operation of rounding to the reinforcing bar, vertical rounding machine is adopted to the present most of rounding, this rounding machine material loading, cut off, the process of unloading etc. adopts artifical high-order operation, and the material loading adopts the high altitude construction mode of hoist and mount, there is very big potential safety hazard, and its back of rounding, take off from the device, weld into confined cyclic annular work piece again, but at the in-process of taking off, can arouse the open loop reinforcing bar after the bending to take place the dislocation, and then lead to welding quality not good, and certain manpower and materials are also wasted to the transportation, thereby reduce work efficiency.
Disclosure of Invention
The technical problem to be solved by the utility model is to overcome the existing defects, and provide a full-automatic numerical control steel bar rounding machine which can avoid manual operation, save the cost of human resources, improve the working efficiency and the product quality, and effectively solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a full-automatic numerical control steel bar rounding machine comprises a rounding portion, a welding portion and a feeding portion are arranged near one side of the rounding portion, and a discharging portion is arranged above the rounding portion;
the welding part comprises a welding base, a welding adjusting part, a welding floating adjusting support and a welding device, the welding adjusting part is arranged on the upper surface of the welding base, the welding floating adjusting support is arranged on one side of the welding adjusting part, and the welding device is arranged on the welding floating adjusting support;
the feeding part comprises a material transferring driving part and a right-angled trapezoid material frame; the right-angled trapezoid material rack is provided with a material transferring driving part;
the unloading part comprises a transferring support, a cutting part, a grabbing part and a support part, wherein the transferring support is movably arranged on the support part, the grabbing part is arranged below the transferring support, and the cutting part is arranged on one side of the grabbing part.
In a preferred embodiment of the present invention, a control unit is disposed near one side of the discharging unit, the control unit includes an installation frame and a controller, and the controller is movably disposed on the installation frame.
In a preferred embodiment of the present invention, the welding floating adjustment bracket includes a mini cylinder, a second slide rail, and an adjustment floating plate, the adjustment floating plate is connected to an end of the mini cylinder, and the adjustment floating plate is slidably connected to the second slide rail.
As a preferred technical scheme of the utility model, the material transferring and driving part comprises a driving motor and a transmission system, and the driving motor is connected with the transmission system through a chain.
As a preferred technical scheme of the utility model, the transmission system comprises a chain wheel set, a conveying guide wheel set and a guide wheel mounting seat, the conveying guide wheel set is correspondingly arranged on the guide wheel mounting seat, and the chain wheel set and the conveying guide wheel set are correspondingly arranged on two side faces of the right-angle trapezoid material frame.
As a preferred technical scheme, the grabbing part comprises a lifting cylinder, a connecting support seat, a clamping cylinder, clamping seats and a cross frame connecting block, the connecting support seat is arranged at the telescopic end part of the lifting cylinder, the clamping cylinder is connected to the lower surface of the connecting support seat through a fastening piece, the clamping seats are hinged to two sides of the lower surface of the clamping cylinder, the cross frame connecting block is connected to the telescopic end of the clamping cylinder, and the cross frame connecting block is hinged to the clamping seats.
As a preferable technical scheme of the utility model, the cutting part comprises a cutting adjusting cylinder, a cutting mounting seat and a cutting device, wherein the cutting device is arranged on one side of the cutting mounting seat, and the cutting adjusting cylinder is hinged with the cutting mounting seat.
As a preferable technical scheme of the present invention, moving guide wheels are disposed on both sides of the transfer bracket, the moving guide wheels are in rolling connection with slide rails disposed on the bracket portion, a driving motor is disposed on one side of the transfer bracket, and a rotating gear is disposed at an output end of the driving motor and engaged with a rack disposed on the bracket portion.
As a preferred technical scheme of the utility model, the lower surface of the curved circular part is provided with a material ejection cylinder, and the end part of the material ejection cylinder is arranged corresponding to the curved circular steel bar.
According to a preferable technical scheme, the lower surface of the right-angled trapezoid material rack is provided with a material transferring seat, the material transferring seat comprises a transferring slide rail and a material transferring guide wheel, and the material transferring guide wheel is in rolling connection with the transferring slide rail.
Compared with the prior art, the utility model has the beneficial effects that: the full-automatic numerical control steel bar bending machine adopts a horizontal mode from a structural form and a processing mode, and changes an operator operation station from a high-level platform to ground operation; the safety of use is improved, carry from the pay-off, welding mode, the shaping of rounding cuts off, the formed part mode of unloading, the transport all adopts automatic operation, and the liberation labour reduces intensity of labour, saves the manual work, improves machining efficiency, and the device collects the multiplex and is located an organic whole, can one shot forming, avoids the work piece to remove, compares traditional processing mode and reduces the process, improves the quality of machining efficiency and product, has stronger market spreading value.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a left side view of the structure of the present invention;
FIG. 4 is a schematic structural view of a discharging part;
FIG. 5 is a left side view of the discharge portion;
FIG. 6 is a schematic view of the feeding section;
FIG. 7 is a left side view of the feeding section;
fig. 8 is a schematic view of a welded portion structure.
In the figure: 1 round bending part, 2 welding part, 21 welding base, 22 welding adjusting part, 23 welding floating adjusting bracket, 231 mini cylinder, 232 second slide rail, 233 adjusting floating plate, 24 welding device, 3 discharging part, 31 transferring bracket, 311 moving guide wheel, 312 driving motor, 313 rotating gear, 32 grabbing part, 321 lifting cylinder, 322 connecting bracket seat, 323 clamping cylinder, 324 clamping seat, 325 cross frame connecting block, 33 bracket part, 34 cutting part, 35 rack, 341 cutting adjusting cylinder, 342 cutting mount pad, 343 cutting device, 4 pay-off portions, 41 material transport drive division, 411 driving motor, 412 transmission system, 4121 sprocket group, 4122 transportation guide pulley group, 4123 guide pulley mount pad, 42 right trapezoid material frame, 5 control division, 51 installation framework, 52 controller, 6 material ejection cylinder, 7 material transport seat, 71 transport slide rail, 72 material transport guide pulley.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention (for convenience of description and understanding, the upper part of fig. 2 is described as the upper part below). All other embodiments obtained by a person skilled in the art without making any inventive step are within the scope of protection of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a horizontal rounding machine comprises a rounding part 1, wherein a material ejection cylinder 6 is arranged on the lower surface of the rounding part 1, the material ejection cylinder 6 automatically ejects materials and is free from being pried manually, the end part of the material ejection cylinder 6 is arranged corresponding to a rounding reinforcing steel bar, a welding part 2 and a feeding part 4 are arranged near one side of the rounding part 1, a discharging part 3 is arranged above the rounding part 1, a control part 5 is arranged near one side of the discharging part 3, the control part 5 comprises an installation frame body 51 and a controller 52, the controller 52 is a loose programmable logic controller (AFP) 0HC32T, the controller 52 is movably arranged on the installation frame body 51, and the control part 5 is used for controlling the working condition of the device and realizing the automatic production of the device;
the welding part 2 comprises a welding base 21, a welding adjusting part 22, a welding floating adjusting support 23 and a welding device 24, the welding adjusting part 22 is arranged on the upper surface of the welding base 21, the welding floating adjusting support 23 is arranged on one side of the welding adjusting part 22, the welding floating adjusting support 23 comprises a mini cylinder 231, a second slide rail 232 and an adjusting floating plate 233, the end part of the mini cylinder 231 is connected with the adjusting floating plate 233, the adjusting floating plate 233 is connected with the second slide rail 232 in a sliding manner, the welding device 24 is hinged with the welding adjusting part 22 through a connecting shaft, the connecting shaft is located in an S-shaped sliding groove of the adjusting floating plate 233, the mini cylinder 231 extends and shortens to enable the welding device 24 to shake up and down, so that the welding effect is ensured, and the welding device 24 is arranged on the welding floating adjusting support 23;
the feeding part 4 comprises a material transferring driving part 41 and a right-angle trapezoidal material rack 42; the lower surface of the right-angle trapezoid material rack 42 is provided with a material transferring seat 7, the material transferring seat 7 comprises a transferring slide rail 71 and a material transferring guide wheel 72, the material transferring guide wheel 72 is in rolling connection with the transferring slide rail 71, the material transferring seat 7 is used for adjusting the working area of the right-angle trapezoid material rack 42 and improving the use convenience, the right-angle trapezoid material rack 42 is provided with a material transferring driving part 41, the material transferring driving part 41 comprises a driving motor 411 and a transmission system 412, the driving motor 411 is connected with the transmission system 412 through a chain, the transmission system 412 comprises a chain wheel group 4121, a conveying guide wheel group 4122 and a guide wheel mounting seat 4123, the guide wheel mounting seat 4123 is correspondingly provided with a conveying guide wheel group 4122, the chain wheel group 4121 and the conveying guide wheel group 4122 are correspondingly arranged on two side surfaces of the right-angle trapezoid material rack 42, and the transmission system 412 is driven to move through the driving motor 411, therefore, automatic transportation of materials is realized, and meanwhile, the feeding part 4 is also provided with a material pushing cylinder for turning materials;
the discharging part 3 comprises a transferring bracket 31, a cutting part 34, a grabbing part 32 and a bracket part 33, the bracket part 33 is movably provided with the transferring bracket 31, two sides of the transferring bracket 31 are provided with movable guide wheels 311, the movable guide wheels 311 are in rolling connection with slide rails arranged on the bracket part 33, one side of the transferring bracket 31 is provided with a driving motor 312, the output end of the driving motor 312 is provided with a rotating gear 313, the rotating gear 313 is meshed with a rack 35 arranged on the bracket part 33 to realize the automatic discharging, the grabbing part 32 is arranged below the transferring bracket 31, the cutting part 34 is arranged on one side of the grabbing part 32, the cutting part 34 comprises a cutting adjusting cylinder 341, a cutting mounting seat 342 and a cutting device 343, one side of the cutting mounting seat 342 is provided with the cutting device 343, and the cutting adjusting cylinder 341 is hinged with the cutting mounting seat 342, the cutting blade of the cutting device 343 adopts a brazing alloy cutting edge, the cutting efficiency is improved, no dust is generated in the cutting process, no smoke is generated in the cutting process, and the environment-friendly requirement is met, the grabbing part 32 comprises a lifting cylinder 321, a connecting bracket seat 322, a clamping cylinder 323, a clamping seat 324 and a cross frame connecting block 325, the telescopic end part of the lifting cylinder 321 is provided with the connecting bracket seat 322, the lower surface of the connecting bracket seat 322 is connected with the clamping cylinder 323 through a fastening piece, the two sides of the lower surface of the clamping cylinder 323 are hinged to the clamping seat 324, the telescopic end of the clamping cylinder 323 is connected with the cross frame connecting block 325, and the cross frame connecting block 325 is hinged to the clamping seat 324.
When in use: the bar to be bent is ejected by the pushing cylinder, turned over and falls into the transporting guide wheel set 4122, the controller 52 controls the driving motor 411 to move, the material transferring driving part 41 is enabled to convey the bar to the bending part 1, the bending part 1 rotates, the reinforcing steel bar is bent and formed into a circle by a straight bar, the bending part 1 completes the circumferential movement, the welding part 2 is started, the welding adjusting part 22 pushes out the welding device 24 to start welding along the seam, the mini cylinder 231 reciprocates to enable a connecting shaft connected with the welding device 24 to move in an S-shaped sliding groove of the adjusting floating plate 233, so that the welding device 24 swings, the welding device 24 is completed along the seam by resetting, the controller 52 controls the cutting part 34 to start moving and cutting, the reinforcing steel bar head is removed, after the cutting is completed, the cutting part 34 resets, the material ejecting cylinder 6 ejects the material to eject the reinforcing steel bar circle at the same time, the gripping part 32 clamps the circle and pulls up, at this time, the driving motor 312 acts to walk along the rack 35 to transport the formed circle away from the station.
The automatic material ejecting device adopts automatic operation, relieves labor force, reduces labor intensity, saves labor, improves processing efficiency and product quality, and the material ejecting cylinder 6 automatically ejects materials, so that manual prying is avoided, and the use convenience is improved; the material transfer seat 7 is used for adjusting the working area of the right-angle trapezoidal material rack 42, the use convenience is improved, the output end of the driving motor 312 is provided with a rotating gear 313, the rotating gear 313 is meshed with a rack 35 arranged on the support part 33, the unloading automation is realized, the cutting blade of the cutting device 343 adopts a copper-brazing alloy cutting edge, the cutting efficiency is improved, no dust or smoke is generated in cutting, and the environment-friendly requirement is met.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a full-automatic numerical control reinforcing bar rounding machine, includes curved circle portion (1), its characterized in that: a welding part (2) and a feeding part (4) are arranged near one side of the curved circular part (1), and a discharging part (3) is arranged above the curved circular part (1);
the welding part (2) comprises a welding base (21), a welding adjusting part (22), a welding floating adjusting support (23) and a welding device (24), the welding adjusting part (22) is arranged on the upper surface of the welding base (21), the welding floating adjusting support (23) is arranged on one side of the welding adjusting part (22), and the welding device (24) is arranged on the welding floating adjusting support (23);
the feeding part (4) comprises a material transferring driving part (41) and a right-angled trapezoid material rack (42); a material transfer driving part (41) is arranged on the right-angled trapezoid material rack (42);
unloading portion (3) including transporting support (31), cutting portion (34), portion of snatching (32) and support portion (33), support portion (33) activity is provided with transports support (31), the below of transporting support (31) is provided with portion of snatching (32), cutting portion (34) set up the one side of grasping portion (32).
2. The full-automatic numerical control steel bar bending machine according to claim 1, characterized in that: a control part (5) is arranged near one side of the discharging part (3), the control part (5) comprises an installation frame body (51) and a controller (52), and the controller (52) is movably arranged on the installation frame body (51).
3. The full-automatic numerical control steel bar bending machine according to claim 1, characterized in that: the welding floating adjusting support (23) comprises a mini cylinder (231), a second sliding rail (232) and an adjusting floating plate (233), the end portion of the mini cylinder (231) is connected with the adjusting floating plate (233), and the adjusting floating plate (233) is connected with the second sliding rail (232) in a sliding mode.
4. The full-automatic numerical control steel bar bending machine according to claim 1, characterized in that: the material transferring and driving part (41) comprises a driving motor (411) and a transmission system (412), and the driving motor (411) is connected with the transmission system (412) through a chain.
5. The full-automatic numerical control steel bar bending machine according to claim 4, characterized in that: the transmission system (412) comprises a chain wheel set (4121), a conveying guide wheel set (4122) and a guide wheel mounting seat (4123), the conveying guide wheel set (4122) is correspondingly arranged on the guide wheel mounting seat (4123), and the chain wheel set (4121) and the conveying guide wheel set (4122) are correspondingly arranged on two side faces of the right-angle trapezoid material frame (42).
6. The full-automatic numerical control steel bar bending machine according to claim 1, characterized in that: the grabbing part (32) comprises a lifting cylinder (321), a connecting support seat (322), a clamping cylinder (323), a clamping seat (324) and a cross frame connecting block (325), the telescopic end part of the lifting cylinder (321) is provided with the connecting support seat (322), the lower surface of the connecting support seat (322) is connected with the clamping cylinder (323) through a fastener, the two sides of the lower surface of the clamping cylinder (323) are hinged with the clamping seat (324), the telescopic end of the clamping cylinder (323) is connected with the cross frame connecting block (325), and the cross frame connecting block (325) is hinged with the clamping seat (324).
7. The full-automatic numerical control steel bar bending machine according to claim 1, characterized in that: the cutting part (34) comprises a cutting adjusting cylinder (341), a cutting mounting seat (342) and a cutting device (343), wherein the cutting device (343) is arranged on one side of the cutting mounting seat (342), and the cutting adjusting cylinder (341) is hinged to the cutting mounting seat (342).
8. The full-automatic numerical control steel bar bending machine according to claim 1, characterized in that: the both sides of transporting support (31) are provided with removal guide pulley (311), remove guide pulley (311) and set up the slide rail roll connection on stake portion (33), it is provided with driving motor (312) to transport support (31) one side, driving motor (312), the output of driving motor (312) is provided with rotating gear (313), rotating gear (313) mesh mutually with rack (35) of setting on stake portion (33).
9. The full-automatic numerical control steel bar bending machine according to claim 1, characterized in that: the lower surface of the round bending part (1) is provided with a material ejection cylinder (6), and the end part of the material ejection cylinder (6) is arranged corresponding to the round bending steel bar.
10. The full-automatic numerical control steel bar bending machine according to claim 1, characterized in that: the lower surface of right trapezoid material frame (42) is provided with material and transports seat (7), material is transported seat (7) and is transported guide pulley (72) including transporting slide rail (71) and material, material is transported guide pulley (72) and is transported slide rail (71) roll connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202121535666.9U CN215786456U (en) | 2021-07-07 | 2021-07-07 | Full-automatic numerical control steel bar bending machine |
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CN202121535666.9U CN215786456U (en) | 2021-07-07 | 2021-07-07 | Full-automatic numerical control steel bar bending machine |
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CN215786456U true CN215786456U (en) | 2022-02-11 |
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CN202121535666.9U Active CN215786456U (en) | 2021-07-07 | 2021-07-07 | Full-automatic numerical control steel bar bending machine |
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2021
- 2021-07-07 CN CN202121535666.9U patent/CN215786456U/en active Active
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Effective date of registration: 20230807 Address after: No. 1, Intersection of Xiaolangdi Special Line and Axin Avenue, Matun Town, Mengjin District, Luoyang City, Henan Province, 471000 Patentee after: Henan Gengli Intelligent Technology Co.,Ltd. Address before: 471000 20 meters north of the intersection of Xiaolangdi special line and Axin Avenue, Matun Town, Mengjin County, Luoyang City, Henan Province Patentee before: Luoyang gentong Intelligent Equipment Co.,Ltd. |