CN215768286U

CN215768286U - Multifunctional rivet detection machine for reel support

Info

Publication number: CN215768286U
Application number: CN202121982776.XU
Authority: CN
Inventors: 刘龙; 孙明云; 薛凯; 宋刚兵; 龙亮
Original assignee: Taidong Auto Parts Suzhou Co ltd
Current assignee: Taidong Auto Parts Suzhou Co ltd
Priority date: 2021-08-23
Filing date: 2021-08-23
Publication date: 2022-02-08
Anticipated expiration: 2031-08-23

Abstract

The utility model discloses a multifunctional rivet detector for a reel support, which comprises a rack, a detection station and a waste discharge station which are arranged on the rack, a bearing plate positioned on the detection station, a sensor for detecting whether a product is on the bearing plate, a CCD camera positioned above the detection station and used for photographing and detecting the product on the bearing plate, a pushing unit used for pushing a defective product from the detection station to the waste discharge station according to a detection result, a waste discharge unit positioned below the waste discharge station, and a positioning mechanism positioned on the detection station and used for positioning the product on the bearing plate. The automatic detection device can realize automatic detection and automatic waste discharge of the semi-finished product after riveting the support of the reel, greatly improve the detection efficiency and ensure the product quality.

Description

Multifunctional rivet detection machine for reel support

[ technical field ] A method for producing a semiconductor device

The utility model belongs to the technical field of detection equipment, and particularly relates to a multifunctional rivet detection machine for a reel support.

[ background of the utility model ]

At present, a spool ware support that this company made, wherein there is a process for riveting, rivets the pressfitting through riveting equipment with spool ware support, then enters into next station process, because do not have on the current riveting equipment whether there is damage to riveted rivet on the product and whether there is the detection of rivet after the riveting, lead to the unable assurance of quality of product, all adopt artifical visual inspection to detect among the prior art, its detection efficiency is low, and the phenomenon of lou examining appears easily.

Therefore, there is a need to develop a multifunctional rivet detecting machine for a reel stand to solve the above problems.

[ Utility model ] content

The utility model mainly aims to provide a multifunctional rivet detection machine for a reel support, which can realize automatic detection and automatic waste discharge of a semi-finished product riveted by the reel support, greatly improve the detection efficiency and ensure the product quality.

The utility model realizes the purpose through the following technical scheme: the utility model provides a multi-functional rivet of spool ware support detects machine, it includes the frame, sets up detection station and the station of wasting discharge in the frame, be located loading board on the detection station, detection whether have the sensor of product on the loading board, be located it is right to detect the station top the product on the loading board is shot the CCD camera that detects, is followed according to the testing result detect the station propelling movement extremely promote the unit on the station of wasting discharge, be located waste discharge unit below the station of wasting discharge and be located it is right to detect on the station the positioning mechanism that the product on the loading board advances line location.

Furthermore, the device also comprises a control cabinet electrically connected with the CCD camera and a display screen electrically connected with the control cabinet.

Further, the pushing unit comprises a first air cylinder and a pushing plate which is driven by the first air cylinder to move horizontally.

Furthermore, the positioning mechanism comprises a second cylinder and a positioning block driven by the second cylinder to move up and down and extend into the corresponding gap of the product.

Furthermore, the waste discharge unit comprises a waste discharge port located beside the loading plate, a waste collection box located below the waste discharge port, a baffle for blocking the waste discharge port, and a third cylinder for driving the baffle to perform turnover motion around one edge of the baffle.

Furthermore, a guide sliding plate for guiding unqualified products into the waste collecting box is further arranged below the waste discharging port.

Furthermore, a shading baffle is arranged above the CCD camera.

Furthermore, a buzzer is further arranged on the rack.

Furthermore, the bottom of the frame is provided with universal wheels.

Further, the sensor is provided with a plurality of according to the variety of the product that detects.

Compared with the prior art, the multifunctional rivet detector for the reel bracket has the beneficial effects that: the automatic detection device can be flexibly matched with different riveting devices for use, automatic detection and judgment of products are realized through a CCD camera, the detection efficiency is effectively improved, and the problem of missed detection is solved; the automatic waste discharge can be carried out according to the detection result, so that the reliability of the yield of the product is greatly improved; the detection machine can be designed beside the existing riveting equipment in a matching way, and has low manufacturing cost and high economical efficiency.

[ description of the drawings ]

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a schematic view showing the structure of a waste discharge unit according to an embodiment of the present invention;

FIG. 3 is a schematic structural diagram of a positioning mechanism and a pushing unit according to an embodiment of the present invention;

the figures in the drawings represent:

100 multifunctional rivet detector for reel support; 101, products;

1, a frame; 2, carrying a plate; 3, a sensor; 4 a CCD camera; 5 pushing unit, 51 first cylinder, 52 pushing plate; 6 waste discharge units, 61 waste collection boxes, 62 baffles, 63 third cylinders and 64 guide sliding plates; 7, a positioning mechanism, 71 a second cylinder and 72 a positioning block; 8, controlling the cabinet; 9 a display screen; 10 light-shielding baffle plates; 11 a buzzer; 12 universal wheel.

[ detailed description ] embodiments

Example (b):

referring to fig. 1 to 3, a multifunctional rivet detecting machine 100 for a reel bracket of the present embodiment includes a frame 1, a detection station and a waste discharge station disposed on the frame 1, a bearing plate 2 disposed on the detection station, a sensor 3 for detecting whether a product is on the bearing plate 2, a CCD camera 4 disposed above the detection station for detecting the product on the bearing plate 2 by photographing, a pushing unit 5 for pushing a defective product from the detection station to the waste discharge station according to a detection result, a waste discharge unit 6 disposed below the waste discharge station, and a positioning mechanism 7 disposed on the detection station for positioning the product on the bearing plate 2.

The embodiment further comprises a control cabinet 8 electrically connected with the CCD camera 4 and a display screen 9 electrically connected with the control cabinet 8. The control cabinet 8 is embedded with a detection program which detects the image shot by the CCD camera 4 and automatically judges whether the reel bracket has a rivet and whether the rivet is damaged. The display screen 9 is used for displaying the shot pictures, the detection results, daily detection number statistics, yield statistics and the like.

The pushing unit 5 includes a first cylinder 51, and a pushing plate 52 driven by the first cylinder 51 to move horizontally.

The positioning mechanism 7 comprises a second cylinder 71 and a positioning block 72 driven by the second cylinder 71 to move up and down and extend into the corresponding gap of the product.

The waste discharge unit 6 comprises a waste discharge port (not marked in the figure) positioned beside the loading plate 2, a waste collection box 61 positioned below the waste discharge port, a baffle 62 blocking the waste discharge port, and a third cylinder 63 driving the baffle 62 to turn around one edge of the baffle, wherein one edge of the baffle 62 is hinged to one side of the waste discharge port through a louver, and the opening or closing state switching of the waste discharge port is realized through the third cylinder 63. A guide sliding plate 64 for guiding the unqualified products into the waste collection box 61 is also arranged below the waste discharge port.

A shading baffle 10 is arranged above the CCD camera 4 to ensure the definition of the shot picture.

The frame 1 is also provided with a buzzer 11.

The bottom of frame 1 is provided with universal wheel 12, is convenient for remove to required operating position, can cooperate riveting equipment to use together, and the overall arrangement is nimble.

The sensor 3 is provided with a plurality of according to the variety of the product that awaits measuring, and sets up in different positions according to the product structure.

The working principle of the multifunctional rivet detecting machine 100 for the reel bracket of the embodiment is as follows: because the bracket of the reel device is in a hollow three-dimensional frame structure, after punching, bending and forming, products coming out of the punching, bending and forming equipment are irregularly stacked in a product frame, then riveting operation is carried out, the products coming out of the riveting equipment are also irregularly stacked in the product frame, in order to reduce the working strength and invalid operation actions of operators, a conveyer belt can be arranged at the output end of the riveting equipment and connected to the detection machine, a bearing platform is arranged at the tail end of the conveyer belt, and each time a product is borne on the bearing platform, the operator can place the product on the bearing plate 2, before the product is placed on the bearing plate 2, a positioning block 72 in a positioning mechanism 7 extends out, and the operator can quickly position the product by means of the positioning block 72; sensor 3 detects and has the product on loading board 2, then begin to detect, CCD camera 4 shoots the product, utilize the built-in detection procedure of control cabinet 8 to carry out automated inspection and judge, if it is qualified to detect, then the manual work is taken away and is placed qualified product collecting box in, if detect NG, then promote the product to the station of wasting discharge through the unit 6 of wasting discharge, and simultaneously, baffle 62 upset down, NG product from the mouth that wastes discharge whereabouts to garbage collection box 61 in, realize automatic waste discharge.

The multifunctional rivet detection machine 100 for the reel bracket can be flexibly matched with different riveting devices for use, automatic detection and judgment of products are realized through a CCD camera, the detection efficiency is effectively improved, and the problem of detection omission is solved; the riveting device can also automatically discharge waste according to a detection result, greatly improves the reliability of the yield of products, can be designed beside the existing riveting equipment in a matching way, and has low manufacturing cost and high economical efficiency.

What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the utility model.

Claims

1. The utility model provides a multi-functional rivet of spooler support detects machine which characterized in that: it includes the frame, sets up detection station and the station of wasting discharge in the frame, be located loading board on the detection station, detection whether have the sensor of product on the loading board, be located detection station top is just right the product on the loading board takes a picture the CCD camera that detects, follow defective products according to the testing result detect the station propelling movement extremely promote the unit on the station of wasting discharge, be located waste discharge unit below the station of wasting discharge and be located on the detection station right the product on the loading board carries out the positioning mechanism who fixes a position.

2. The multifunctional rivet detecting machine for reel supports according to claim 1, characterized in that: the CCD camera is electrically connected with the control cabinet, and the display screen is electrically connected with the control cabinet.

3. The multifunctional rivet detecting machine for reel supports according to claim 1, characterized in that: the pushing unit comprises a first air cylinder and a pushing plate which is driven by the first air cylinder to move horizontally.

4. The multifunctional rivet detecting machine for reel supports according to claim 1, characterized in that: the positioning mechanism comprises a second cylinder and a positioning block driven by the second cylinder to move up and down and extend into the corresponding notch of the product.

5. The multifunctional rivet detecting machine for reel supports according to claim 1, characterized in that: the waste discharge unit comprises a waste discharge port positioned beside the loading plate, a waste collection box positioned below the waste discharge port, a baffle for blocking the waste discharge port, and a third cylinder for driving the baffle to turn around one edge of the baffle.

6. The multifunctional rivet detecting machine for reel supports according to claim 5, characterized in that: and a guide sliding plate for guiding unqualified products into the waste collecting box is further arranged below the waste discharging port.

7. The multifunctional rivet detecting machine for reel supports according to claim 1, characterized in that: and a shading baffle is also arranged above the CCD camera.

8. The multifunctional rivet detecting machine for reel supports according to claim 1, characterized in that: and the frame is also provided with a buzzer.

9. The multifunctional rivet detecting machine for reel supports according to claim 1, characterized in that: the bottom of the frame is provided with universal wheels.

10. The multifunctional rivet detecting machine for reel supports according to claim 1, characterized in that: the sensor is provided with a plurality of according to the variety of the product that awaits measuring.