CN215700619U - Intelligence grinding device suitable for switch board - Google Patents
Intelligence grinding device suitable for switch board Download PDFInfo
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- CN215700619U CN215700619U CN202122150177.8U CN202122150177U CN215700619U CN 215700619 U CN215700619 U CN 215700619U CN 202122150177 U CN202122150177 U CN 202122150177U CN 215700619 U CN215700619 U CN 215700619U
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Abstract
The utility model provides an intelligent polishing device suitable for a control cabinet, which comprises a main body frame, a loading and unloading part, a transmission part, an upper polishing part, a side polishing part, a rear polishing part, a manual polishing part and an intelligent control part, wherein the main body frame is provided with a plurality of polishing holes; the main body frame comprises a base, a cross-shaped seat and a top seat; the base comprises a cuboid hollow container I; the cross-shaped seat comprises a second cuboid hollow container and a third cuboid hollow container; the second cuboid hollow container and the third cuboid hollow container are both arranged on the upper bottom plate of the first cuboid hollow container, and the two third cuboid hollow containers are respectively located on the front side and the rear side of the second cuboid hollow container. The automatic loading and unloading of the cabinet body of the control cabinet can be realized, and the mechanical coarse grinding is adopted, so that the labor intensity and the total work amount are obviously reduced; the staff only need carry out the correct grinding, and the effect of polishing is stable, is favorable to the quality control of technologies such as follow-up spraying paint, and production efficiency obtains effectively promoting.
Description
Technical Field
The utility model relates to the field of control cabinets, in particular to an intelligent polishing device suitable for a control cabinet.
Background
The control cabinet is formed by assembling switch equipment, measuring instruments, protective electrical appliances and auxiliary equipment in a closed or semi-closed metal cabinet according to the electrical wiring requirements, and the arrangement of the control cabinet meets the requirements of normal operation of a power system, is convenient to overhaul and does not endanger the safety of people and surrounding equipment.
In the production process of the control cabinet, the control cabinet body after the metal plate needs to be polished, sandblasted, lacquered and the like. The traditional polishing process adopts manual polishing, adjustment and loading and unloading of the cabinet body of the control cabinet, so that the labor intensity is high, the time consumption is long, the production efficiency is seriously influenced, and the quality of finished products is unstable.
SUMMERY OF THE UTILITY MODEL
The utility model provides an intelligent polishing device suitable for a control cabinet, and solves the problems of high labor intensity, long consumed time, unstable quality, difficulty in controlling the quality of finished products and the like in the traditional polishing process.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides an intelligence grinding device suitable for switch board, includes main body frame, loading and unloading part, transmission part, top part of polishing, side part of polishing, rear part of polishing, manual part of polishing and intelligent control part.
The main body frame comprises a base, a cross-shaped seat and a top seat.
The base comprises a cuboid hollow container I.
The cross-shaped seat comprises a second cuboid hollow container and a third cuboid hollow container.
The second cuboid hollow container and the third cuboid hollow container are both arranged on the upper base plate of the first cuboid hollow container, and the two third cuboid hollow containers are respectively located on the front side and the rear side of the second cuboid hollow container.
A rectangular through hole I and a circular pin hole I are formed in the upper bottom plate of the rectangular hollow container II.
The top seat comprises a support column and a bearing plate shaped like a Chinese character 'hui'.
The support is arranged on an upper bottom plate of the first cuboid hollow container; the length of the support is larger than the height of the second cuboid hollow container.
The bearing plate shaped like a Chinese character 'hui' is arranged at the top end of the support column.
The two top seats are respectively positioned on the left side and the right side of the cuboid hollow container II.
The loading and unloading part comprises a horizontal position adjusting mechanism and a vertical grabbing mechanism.
The horizontal position adjusting mechanism comprises a servo motor I, a scroll I, a sliding rail and a square support plate.
The slide rail and the first servo motor are arranged on the bearing plate shaped like a Chinese character 'hui'.
The first servo motors are arranged and are located on the left side and the right side of the sliding rail respectively.
And a rotating shaft of the servo motor I is arranged on the reel I through a reduction gear box.
The first reel is connected to the bearing plate in the shape of the Chinese character 'hui' through a mounting frame pin shaft.
The square carrier plate is connected to the slide rail in a sliding manner through the slide block; and the square support plate is connected with the reel through a traction rope chain.
The square carrier plate is provided with three first circular through holes; the first three circular through holes are distributed in a triangular shape.
The vertical grabbing mechanism comprises a servo motor II, a scroll II, a U-shaped fixing frame, a threaded connecting pipe and an electromagnetic adsorption device.
The servo motor II is arranged on the square carrier plate.
And a rotating shaft of the servo motor II is arranged on the reel II through a reduction gear box.
The scroll II is connected to the square support plate through a mounting frame pin shaft.
The U-shaped fixing frame is arranged on the lower bottom surface of the square support plate; a circular solenoid is arranged on the U-shaped fixing frame.
The threaded connecting pipe is detachably connected to the circular spiral pipe.
And a second traction rope is arranged on the second scroll, and the other end of the second traction rope penetrates through the threaded connecting pipe and then is detachably connected to the electromagnetic adsorption device.
The transmission part comprises a chain conveyor belt device, a positioning strip and a magnet.
The chain type conveyor belt device is arranged in the first rectangular through hole.
The positioning strips are arranged on chain plates of the chain type conveying belt device at equal intervals; two circular grooves are arranged on the positioning strip.
The magnet is arranged in the first circular groove.
The upper grinding part comprises a first positioning mechanism and a first grinding mechanism.
The first positioning mechanism comprises a first screw rod lifter, an n-shaped supporting tube, a first movable carrier plate, a first push rod motor and a buffer column.
The n-shaped supporting pipe is arranged on the upper bottom plate of the second cuboid hollow container, and the n-shaped supporting pipe is positioned above the first rectangular through hole.
The n-shaped supporting pipe is provided with a first circular mounting hole and four second circular through holes; the four circular through holes II are distributed in a rectangular shape; the round mounting hole is positioned in the middle of the rectangle formed by the four round through holes II.
The first screw rod lifter is arranged on the n-shaped supporting tube, and a lifting platform of the first screw rod lifter penetrates through the first circular mounting hole and then is arranged on the first movable support plate.
The movable carrier plate is connected with the n-shaped supporting tube in a sliding mode.
And the movable carrier plate I is provided with four circular through holes III.
The first push rod motor is arranged on the first movable support plate through the mounting frame.
And the movable end of the first push rod motor is arranged on the buffer column after penetrating through the third circular through hole.
And the fixed end of the first push rod motor is connected in the second circular through hole in a sliding manner.
The first polishing mechanism comprises a third servo motor, a first double-rotor linear motor, a first polishing plate, a first polishing wheel and a first limiting travelling wheel.
The first double-rotor linear motor is connected to the first movable carrier plate through a mounting frame spring.
The first grinding plate is arranged on a rotor of the first double-rotor linear motor.
Five circular mounting holes II are equidistantly formed in the first grinding plate; five circular mounting holes are distributed on four vertexes of the same isosceles trapezoid and the middle point of the lower bottom.
The first grinding wheel is connected in the second circular mounting hole through a pin shaft, and the first grinding wheel is provided with a first belt wheel through the pin shaft.
The third servo motor is arranged on the first grinding plate and is in transmission connection with the grinding wheel through a second belt wheel, a first belt wheel and an idler wheel.
The first limiting travelling wheel is arranged on the first polishing plate.
The side grinding part comprises a second positioning mechanism and a second grinding mechanism.
The second positioning mechanism comprises a first screw rod motor, a fourth cuboid hollow container, a second sliding rail, a C-shaped outer plate, a second movable support plate, a second push rod motor and a buffer column.
The second slide rail is provided with two slide rails which are arranged on the third upper bottom plate of the cuboid hollow container in parallel.
The first screw rod motor is arranged on the third upper bottom plate of the cuboid hollow container, and a screw rod of the first screw rod motor is located between the two slide rails.
The cuboid hollow container four-way is connected to the second sliding rail in a sliding mode through the sliding block, and the lower base plate of the cuboid hollow container four-way is fixedly connected with the rotor of the first screw rod motor.
The C-shaped outer plate is arranged on the fourth cuboid hollow container through four connecting columns.
The C-shaped outer plate is provided with a first strip-shaped through hole and four fourth circular through holes, the four fourth circular through holes are distributed in a rectangular mode, and the first strip-shaped through hole is located in the middle of a rectangle formed by the four circular through holes.
The second movable carrier plate is connected in the C-shaped outer plate through springs, and is provided with a second strip-shaped through hole and four fifth circular through holes.
The second push rod motor is arranged on the second movable support plate through the mounting frame, and the movable end of the second push rod motor is arranged on the buffer column after penetrating through the fifth circular through hole.
And the fixed end of the second push rod motor is connected in the fourth circular through hole in a sliding manner.
The second grinding mechanism comprises a servo motor IV, a double-rotor linear motor II, a grinding plate II, a grinding wheel II and a limiting travelling wheel II.
And the double-rotor linear motor II is connected to the movable carrier plate II through a mounting frame spring.
The grinding plate II is arranged on a rotor of the double-rotor linear motor II; five circular mounting holes III are equidistantly formed in the second polishing plate, and are distributed on four vertexes of the same isosceles trapezoid and the middle point of the lower bottom.
And the second grinding wheel is connected in the third circular mounting hole through a pin shaft, and the second grinding wheel is provided with a third belt wheel through a pin shaft.
The servo motor IV is arranged on the grinding plate II and is in transmission connection with the grinding wheel II through a belt wheel III, a belt wheel IV and an idler wheel.
And the second limiting travelling wheel is arranged on the second grinding plate.
The rear polishing part comprises an n-shaped support rod, a double-rotor linear motor III, a servo motor V, an n-shaped protection block, a polishing plate III, a polishing wheel III and a limiting traveling wheel III.
The n-shaped support rods are arranged on the three upper bottom plates of the cuboid hollow container.
And two double-rotor linear motors are arranged on the side wall of the n-shaped support rod.
And the third polishing plate is arranged on a rotor of the third dual-rotor linear motor through an n-shaped protection block.
Five circular mounting holes four are equidistantly formed in the polishing plate three, and the five circular mounting holes four are distributed on four vertexes of the same isosceles trapezoid and the middle point of the lower bottom.
And the grinding wheel tee joint is connected in the circular mounting hole IV and provided with a belt wheel IV through a pin shaft.
The servo motor five is arranged on the grinding plate three and is in transmission connection with the grinding wheel two through a belt wheel three, a belt wheel four and an idler wheel.
And the third limiting travelling wheel is arranged on the third polishing plate.
The manual sanding portion includes a sander and an industrial vacuum cleaner apparatus.
The polishing machine rope chain is connected to the two front side plates of the cuboid hollow container.
The industrial dust collector device is arranged in the second cuboid hollow container, and a dust collection head of the industrial dust collector device is arranged on an upper bottom plate of the second cuboid hollow container after penetrating through the first round pin hole.
The intelligent control part comprises a feedback mechanism, a control mechanism and an early warning mechanism.
The feedback mechanism comprises a first distance sensor module, a second distance sensor module, a third distance sensor module, a fourth distance sensor module, a fifth distance sensor module and a first infrared obstacle avoidance sensor module.
The first distance sensor module is arranged on the lower bottom surface of the square support plate.
The distance sensor module II and the distance sensor module III are symmetrically arranged on the inner walls of the two side plates of the n-shaped supporting pipe.
And the distance sensor module IV is arranged on the bottom plate of the n-shaped supporting pipe.
And the distance sensor module V is arranged on the lower bottom surface of the bearing plate shaped like a Chinese character 'hui'.
The first infrared obstacle avoidance sensor module is arranged on the C-shaped outer plate.
The control mechanism comprises a start button, a pause button and a microprocessor.
The starting button and the pause button are arranged in two groups, wherein one group of the starting button and the pause button is arranged on the front side plate of the second cuboid hollow container; the other group of start button and pause button are arranged on the second rear side plate of the cuboid hollow container.
And the microprocessor is arranged in the cuboid hollow container II.
The early warning mechanism comprises a first pyroelectric infrared sensor module, a second pyroelectric infrared sensor module, a voice module, a loudspeaker, a color-variable light-emitting diode and a buzzer.
The pyroelectric infrared sensor module I, the voice module, the loudspeaker and the color-changeable light-emitting diode are arranged on the support.
The buzzer and the second pyroelectric infrared sensor module are arranged on the front side plate of the second cuboid hollow container.
The device comprises a servo motor I, a servo motor II, an electromagnetic adsorption device, a screw rod lifter I, a push rod motor I, a servo motor III, a double-moving-wire linear motor I, a servo motor IV, a double-moving-wire linear motor II, a screw rod motor I, a push rod motor II, a double-moving-wire linear motor III, a servo motor V, an industrial dust collector device, a distance sensor module I, a distance sensor module II, a distance sensor module III, a distance sensor module IV, a distance sensor module V, an infrared obstacle avoidance sensor module I, a start button, a pause button, a pyroelectric infrared sensor module I, a pyroelectric infrared sensor module II, a voice module, a loudspeaker, a color-variable light-emitting diode, a buzzer and a microprocessor which are electrically connected with one another.
Preferably, the magnet is replaced by the combination of the electromagnet I, the wireless signal module I, the microprocessor I and the storage battery, the wireless signal module II is additionally arranged in the cuboid hollow container I, the wireless signal module I is matched with the wireless signal module II, and the electromagnet I, the wireless signal module II, the microprocessor I, the storage battery and the microprocessor are electrically connected.
Compared with the prior art, the method has the beneficial effects that:
according to the utility model, the automatic loading and unloading of the cabinet body of the control cabinet can be realized by integrally arranging the main body frame, the loading and unloading part, the transmission part, the upper polishing part, the side polishing part, the rear polishing part, the manual polishing part and the intelligent control part, and the mechanical coarse grinding is adopted, so that the labor intensity and the total work amount are obviously reduced; the staff only need carry out the correct grinding, and the effect of polishing is stable, is favorable to the quality control of technologies such as follow-up spraying paint, and production efficiency obtains effectively promoting.
Drawings
FIG. 1 is a schematic front view of a partial cross-sectional structure of the present invention;
FIG. 2 is a schematic top view of the present invention.
In the figure: 101. the rectangular solid hollow container comprises a rectangular solid hollow container I, a rectangular solid hollow container II, a rectangular solid hollow container III, a rectangular solid hollow container 104, a support column 105, a square bearing plate 201, a servo motor I, a servo motor 202, a slide rail 203, a square carrier plate 204, a servo motor II, a servo motor 205, a U-shaped fixing frame 206, a threaded connecting pipe 207, an electromagnetic adsorption device 301, a chain conveyor belt device 302, a positioning strip 401, a screw rod lifter I, a 402 n-shaped supporting pipe 403, a movable carrier plate I, a movable carrier plate 404, a push rod motor I, a 405, a servo motor III, a 406, a double-acting linear motor I, 407, a polishing plate I, 501, a screw rod carrier plate I, a 502, a rectangular solid hollow container IV, 503, a slide rail II, a 504C-shaped support 505, a movable carrier plate II, 506, a round through hole five, a polishing plate II, a polishing plate III, a double-acting linear motor I, a polishing plate II, a polishing plate, a polishing method for a method for manufacturing a polishing method for manufacturing a device, a method for manufacturing a device, a method, a device, a method for manufacturing a device, 507. a second double-rotor linear motor, 508, a second polishing plate, 509, a second grinding wheel, 510, a second limiting travelling wheel, 601, an n-shaped support rod, 602, a third polishing plate, 701, an industrial dust collector device, 702, a dust collection head, 801 and a trailer.
Detailed Description
Embodiment 1, referring to fig. 1-2, an intelligent polishing apparatus suitable for a control cabinet includes a main body frame, a loading and unloading section, a transfer section, an upper polishing section, a side polishing section, a rear polishing section, a manual polishing section, and an intelligent control section.
The main body frame comprises a base, a cross-shaped seat and a top seat.
The base comprises a cuboid hollow container I101.
The cross-shaped seat comprises a second cuboid hollow container 102 and a third cuboid hollow container 103.
The second cuboid hollow container 102 and the third cuboid hollow container 103 are both arranged on the upper bottom plate of the first cuboid hollow container 101, and the two third cuboid hollow containers 103 are respectively located on the front side and the rear side of the second cuboid hollow container 102.
The upper bottom plate of the second cuboid hollow container 102 is provided with a first rectangular through hole and a first circular pin hole.
The top base comprises a support column 104 and a bearing plate 105 shaped like a Chinese character 'hui'.
The support column 104 is arranged on the upper bottom plate of the first cuboid hollow container 101; the length of the pillar 104 is larger than the height of the second cuboid hollow container 102.
The bearing plate 105 is disposed at the top end of the support column 104.
The two top seats are respectively positioned on the left side and the right side of the second cuboid hollow container 102.
The loading and unloading part comprises a horizontal position adjusting mechanism and a vertical grabbing mechanism.
The horizontal position adjusting mechanism comprises a first servo motor 201, a first reel, a sliding rail 202 and a square carrier plate 203.
The slide rail 202 and the first servo motor 201 are arranged on the bearing plate 105 shaped like a Chinese character 'hui'.
The first servo motors 201 are arranged on the left side and the right side of the sliding rail 202 respectively.
And a rotating shaft of the first servo motor 201 is arranged on the first reel through a reduction gear box.
The first reel is connected to the 'return' -shaped bearing plate 105 through a mounting frame pin shaft.
The square carrier plate 203 is connected to the slide rail 202 in a sliding manner through a slide block; and the square carrier plate 203 is connected with the reel through a traction rope and a rope chain.
The square carrier plate 203 is provided with three first circular through holes; the first three circular through holes are distributed in a triangular shape.
The vertical grabbing mechanism comprises a second servo motor 204, a second reel, a U-shaped fixing frame 205, a threaded connecting pipe 206 and an electromagnetic adsorption device 207.
The second servo motor 204 is disposed on the square carrier 203.
And a rotating shaft of the second servo motor 204 is arranged on the second reel through a reduction gear box.
The two reels are connected to the square carrier plate 203 through mounting frame pins.
The U-shaped fixing frame 205 is arranged on the lower bottom surface of the square support plate 203; a circular solenoid is arranged on the U-shaped fixing frame 205.
The threaded connection tube 206 is detachably connected to the circular solenoid.
And a second traction rope is arranged on the second reel, and the other end of the second traction rope passes through the threaded connecting pipe 206 and then is detachably connected to the electromagnetic adsorption device 207.
The transport section comprises a chain conveyor 301, a positioning bar 302 and magnets.
The chain type conveyor belt device 301 is arranged in the first rectangular through hole.
The positioning strips 302 are arranged on the chain plates of the chain type conveyor belt device 301 at equal intervals; two circular grooves are provided on the lock bar 302.
The magnet is arranged in the first circular groove.
The upper grinding part comprises a first positioning mechanism and a first grinding mechanism.
The first positioning mechanism comprises a first screw rod lifter 401, an n-shaped supporting tube 402, a first movable carrier plate 403, a first push rod motor 404 and a buffer column.
The n-shaped supporting pipe 402 is arranged on the upper bottom plate of the second cuboid hollow container 102, and the n-shaped supporting pipe 402 is positioned above the first rectangular through hole.
A round mounting hole I and four round through holes II are arranged on the n-shaped supporting pipe 402; the four circular through holes II are distributed in a rectangular shape; the round mounting hole is positioned in the middle of the rectangle formed by the four round through holes II.
The first screw rod lifter 401 is arranged on the n-shaped supporting tube 402, and a lifting platform of the first screw rod lifter 401 penetrates through the first circular mounting hole and then is arranged on the first movable carrier plate 403.
The first movable carrier 403 is slidably connected to the "n" shaped support tube 402.
Four circular through holes III are arranged on the movable carrier plate I403.
The first push rod motor 404 is arranged on the first movable carrier plate 403 through a mounting frame.
And the movable end of the first push rod motor 404 is arranged on the buffer column after passing through the third circular through hole.
The fixed end of the first push rod motor 404 is connected in the second circular through hole in a sliding mode;
the first grinding mechanism comprises a servo motor III 405, a double-rotor linear motor I406, a first grinding plate 407, a first grinding wheel and a first limiting travelling wheel.
The first double-rotor linear motor 406 is connected to the first movable carrier plate 403 through a mounting frame spring.
The first polishing plate 407 is disposed on a mover of the first dual-mover linear motor 406.
Five circular mounting holes II are equidistantly formed in the first polishing plate 407; five circular mounting holes are distributed on four vertexes of the same isosceles trapezoid and the middle point of the lower bottom.
The first grinding wheel is connected in the second circular mounting hole through a pin shaft, and the first grinding wheel is provided with a first belt wheel through the pin shaft.
The third servo motor 405 is arranged on the first grinding plate 407, and the third servo motor 405 is in transmission connection with the grinding wheel through a second belt wheel, a first belt wheel and an idler wheel.
The first limiting travelling wheel is arranged on the first polishing plate 407.
The side grinding part comprises a second positioning mechanism and a second grinding mechanism.
The second positioning mechanism comprises a first screw rod motor 501, a fourth cuboid hollow container 502, a second slide rail 503, a C-shaped outer plate 504, a second movable carrier plate 505, a second push rod motor and a buffer column.
The second slide rail 503 is provided with two slide rails, and the two slide rails are arranged on the upper bottom plate of the third cuboid hollow container 103 in parallel.
The first screw rod motor 501 is arranged on the upper bottom plate of the third cuboid hollow container 103, and a screw rod of the first screw rod motor 501 is located between the second two slide rails 503.
The cuboid hollow container IV 502 is connected to the sliding rail II 503 in a sliding mode through a sliding block, and a lower base plate of the cuboid hollow container IV 502 is fixedly connected with a rotor of the screw rod motor I501.
The C-shaped outer plate 504 is arranged on the rectangular hollow container IV 502 through four connecting columns.
The C-shaped outer plate 504 is provided with a first strip-shaped through hole and four fourth circular through holes, the four fourth circular through holes are distributed in a rectangular mode, and the first strip-shaped through hole is located in the middle of a rectangle formed by the four circular through holes.
The second movable carrier 505 is spring-connected to the inside of the C-shaped outer plate 504, and the second movable carrier 505 is provided with a second strip-shaped through hole and four fifth circular through holes 506.
The second push rod motor is arranged on the second movable carrier plate 505 through a mounting frame, and the movable end of the second push rod motor is arranged on the buffer column after penetrating through the fifth circular through hole 506.
And the fixed end of the second push rod motor is connected in the fourth circular through hole in a sliding manner.
The second grinding mechanism comprises a fourth servo motor, a second double-rotor linear motor 507, a second grinding plate 508, a second grinding wheel 509 and a second limiting travelling wheel 510.
The second double-rotor linear motor 507 is connected to the second movable carrier 505 through a mounting frame spring.
The second polishing plate 508 is arranged on a rotor of a second dual-rotor linear motor 507; five circular mounting holes III are equidistantly formed in the second polishing plate 508, and are distributed on four vertexes and the middle point of the lower bottom of the same isosceles trapezoid.
And the second grinding wheel 509 is connected in the third circular mounting hole through a pin shaft, and the second grinding wheel 509 is provided with a third belt wheel through a pin shaft.
The servo motor IV is arranged on the second grinding plate 508 and is in transmission connection with the second grinding wheel 509 through a third belt wheel, a fourth belt wheel and an idler wheel.
The second limiting travelling wheel 510 is arranged on the second grinding plate 508.
The rear grinding part comprises an n-shaped support rod 601, a double-rotor linear motor III, a servo motor V, an n-shaped protection block, a grinding plate III 602, a grinding wheel III and a limiting traveling wheel III.
The n-shaped support rod 601 is arranged on the upper bottom plate of the cuboid hollow container III 103.
And two double-rotor linear motors are arranged and are positioned on the side wall of the n-shaped support rod 601.
The third grinding plate 602 is arranged on a rotor of the third dual-rotor linear motor through an n-shaped protection block.
Five circular mounting holes four are equidistantly arranged on the third grinding plate 602, and the five circular mounting holes four are distributed on four vertexes of the same isosceles trapezoid and the middle point of the lower bottom.
And the grinding wheel tee joint is connected in the circular mounting hole IV and provided with a belt wheel IV through a pin shaft.
The servo motor five is arranged on the grinding plate three 602 and is in transmission connection with the grinding wheel two 509 through a belt wheel three, a belt wheel four and an idler wheel.
And the third limiting travelling wheel is arranged on the third grinding plate 602.
The manual sanding portion includes a sander and industrial vacuum cleaner apparatus 701.
The polishing machine rope chain is connected to the front side plate of the second cuboid hollow container 102.
The industrial dust collector device 701 is arranged in the second cuboid hollow container 102, and a dust collection head 702 of the industrial dust collector device 701 penetrates through the first round pin hole and then is arranged on the upper bottom plate of the second cuboid hollow container 102.
The intelligent control part comprises a feedback mechanism, a control mechanism and an early warning mechanism.
The feedback mechanism comprises a first distance sensor module, a second distance sensor module, a third distance sensor module, a fourth distance sensor module, a fifth distance sensor module and a first infrared obstacle avoidance sensor module.
The first distance sensor module is arranged on the lower bottom surface of the square carrier plate 203.
The second distance sensor module and the third distance sensor module are symmetrically arranged on the inner walls of the two side plates of the n-shaped supporting pipe 402.
The distance sensor module four is arranged on the bottom plate of the n-shaped supporting pipe 402.
And the distance sensor module V is arranged on the lower bottom surface of the bearing plate 105 shaped like a Chinese character 'hui'.
The first infrared obstacle avoidance sensor module is arranged on the C-shaped outer plate 504.
The control mechanism comprises a start button, a pause button and a microprocessor.
The starting button and the pause button are arranged in two groups, wherein one group of the starting button and the pause button is arranged on the front side plate of the second cuboid hollow container 102; the other group of start button and pause button are arranged on the rear side plate of the second cuboid hollow container 102.
The microprocessor is arranged in the second cuboid hollow container 102.
The early warning mechanism comprises a first pyroelectric infrared sensor module, a second pyroelectric infrared sensor module, a voice module, a loudspeaker, a color-variable light-emitting diode and a buzzer.
The first pyroelectric infrared sensor module, the voice module, the loudspeaker and the color-changeable light-emitting diode are arranged on the support column 104.
The buzzer and the second pyroelectric infrared sensor module are arranged on the front side plate of the second cuboid hollow container 102.
The device comprises a first servo motor 201, a second servo motor 204, an electromagnetic adsorption device 207, a first screw rod lifter 401, a first push rod motor 404, a third servo motor 405, a first dual-moving-wire motor 406, a fourth servo motor, a second dual-moving-wire motor 507, a first screw rod motor 501, a second push rod motor, a third dual-moving-wire motor, a fifth servo motor, an industrial dust collector 701, a first distance sensor module, a second distance sensor module, a third distance sensor module, a fourth distance sensor module, a fifth distance sensor module, a first infrared obstacle avoidance sensor module, a start button, a pause button, a first pyroelectric infrared sensor module, a second pyroelectric infrared sensor module, a voice module, a loudspeaker, a color-changeable light emitting diode, a buzzer and a microprocessor, wherein the first servo motor, the second double-moving-wire linear motor, the fourth distance sensor module, the fifth distance sensor module, the infrared obstacle avoidance sensor module, the start button, the pause button, the first pyroelectric infrared sensor module, the voice module, the loudspeaker, the color-changeable light emitting diode, the buzzer and the microprocessor are electrically connected.
The working principle and the using method are as follows:
step one, presetting:
and electrifying the equipment and performing test operation. And debugging the electronic element and the program at the same time.
Step two, preparing materials:
the trailer 801 with the full cabinet body is placed in the loading and unloading part at the right end of the transmission part, and the position of the trailer 801 is adjusted until the corresponding color-changeable light-emitting diode displays green (the position of the trailer 801 accords with a preset position, a distance sensor module outputs a signal to a microprocessor, the microprocessor outputs a signal to the color-changeable light-emitting diode, and the color-changeable light-emitting diode displays green).
The empty trailer 801 is placed into the loading and unloading section at the left end of the transport section and the trailer 801 is repositioned until the corresponding color variable led displays green.
Step three, feeding:
the operator presses the start button and the microprocessor outputs a signal to the servo motor one 201 at the right end of the transmission section.
The microprocessor adjusts the position of the square support plate 203 to the upper part of the cabinet body through the first servo motor 201 according to the data collected by the first distance sensor module.
And then, the microprocessor outputs a signal to the second servo motor 204, and the second servo motor 204 controls the electromagnetic adsorption device 207 to move downwards through a traction rope to adsorb the cabinet body.
Then, the electromagnetic adsorption device 207 drives the cabinet to move upwards by a distance slightly higher than that of the chain conveyor belt device 301.
The microprocessor controls the cabinet body to move to the left on the chain type conveying belt device 301 through the electromagnetic adsorption device 207, and the electromagnetic adsorption device 207 is closed, so that the cabinet body is fixed on the chain type conveying belt device 301.
Finally, the chain conveyor belt device 301 is started, and the electromagnetic adsorption device 207 is reset under the action of the square carrier plate 203 and the servo motor I201.
In addition, in order to reduce the shaking of the electromagnetic adsorption device 207, the number (length) of the threaded connection pipes 206 is increased or decreased according to the size of the cabinet body, so that the feeding speed can be obviously increased.
Step four, processing:
the cabinets are transported by the chain conveyor 301 to the upper grinding section area.
And the distance sensor module II, the distance sensor module III and the distance sensor module IV output signals to the microprocessor.
The microprocessor outputs a signal to the first lead screw lifter 401, the first lead screw lifter 401 drives the first movable carrier plate 403 to move downwards for a certain distance (numerical values are obtained by the second distance sensor module, the third distance sensor module and the fourth distance sensor module and are determined by the microprocessor after the size is judged), then the first push rod motor 404 drives the buffer column to retract, the third servo motor 405 drives the grinding wheel to start grinding, and the first double-moving linear motor 406 adjusts the grinding position.
After polishing, the first lead screw lifter 401, the first double-rotor linear motor 406 and the first push rod motor 404 are reset, and the cabinet body is transported to the side polishing part area by the chain type conveyor belt device 301.
The microprocessor outputs a signal to the first lead screw motor 501, the first lead screw motor 501 drives the fourth cuboid hollow container 502 to move forwards for a certain distance (numerical values are obtained by the second distance sensor module, the third distance sensor module and the fourth distance sensor module and are determined by the microprocessor after the size is judged), then the second push rod motor drives the buffer column to retract, the fourth servo motor drives the second grinding wheel 509 to start grinding, and the second double-linear motor 507 adjusts the grinding position.
After the side polishing is finished, the first screw motor 501, the second double-rotor linear motor 507 and the second push rod motor reset, and the cabinet body is conveyed to a rear polishing part area by the chain type conveyor belt device 301.
The servo motor drives the belt wheel to start polishing, and the double-rotor linear motor adjusts the polishing position.
After the rear part is polished, the workpiece enters a manual polishing area, and is manually corrected and finely polished by an operator.
The operator can also control the refining time by means of a pause button and the operating rhythm of the whole apparatus.
Fifthly, unloading:
after the processing is completed, the first servo motor 201 adjusts the position of the square carrier plate 203 to the upper part of the cabinet body. (judgment basis: the microprocessor detects the arrival of the cabinet body through the distance sensor module five, and then the microprocessor detects whether the position is correct through the distance sensor module one)
The first distance sensor module of the assembling and disassembling part at the right end of the transmission seat outputs signals to the microprocessor, the microprocessor outputs signals to the second servo motor 204, and the electromagnetic adsorption device 207 moves downwards to adsorb the cabinet body. Then, the electromagnetic adsorption device 207 drives the cabinet body to move upwards for a distance slightly higher than the chain conveyor belt device 301.
The microprocessor controls the cabinet to move to the left on the trailer 801, the electromagnetic adsorption device 207 moves downwards, and then the electromagnetic adsorption device 207 is closed, so that the cabinet falls on the trailer 801.
After that, the electromagnetic adsorption device 207 is reset.
Sixthly, intelligently and early warning:
when the left end trailer 801 is fully loaded or the right end trailer 801 is unloaded, the microprocessor outputs signals to the color-changeable light-emitting diode and the buzzer, the color-changeable light-emitting diode displays green and flickers, and the buzzer sounds for a short time to remind of replacing the trailer 801.
When a person approaches the support post 104 in the third step or the fifth step, the microprocessor outputs signals to the color-changeable light-emitting diode, the buzzer, the voice module and the loudspeaker, the color-changeable light-emitting diode displays red and flickers, the buzzer sounds for 3 times in a short time, and the loudspeaker broadcasts voice to remind the person not to approach.
Embodiment 2, on the basis of embodiment 1, replace magnet with the combination of electromagnet one, wireless signal module one, microprocessor one and battery, add wireless signal module two in cuboid hollow container one simultaneously, wireless signal module one and wireless signal module two looks adaptation, and electromagnet one, wireless signal module two, microprocessor one, battery and microprocessor electric connection. More convenient loading and unloading.
Claims (10)
1. The utility model provides an intelligence grinding device suitable for switch board which characterized in that:
the polishing machine comprises a main body frame, a loading and unloading part, a transmission part, an upper polishing part, a side polishing part, a rear polishing part, a manual polishing part and an intelligent control part;
the main body frame comprises a base, a cross-shaped seat and a top seat;
the loading and unloading part comprises a horizontal position adjusting mechanism and a vertical grabbing mechanism;
the transmission part comprises a chain type conveyor belt device, a positioning strip and a magnet;
the upper polishing part comprises a first positioning mechanism and a first polishing mechanism;
the first positioning mechanism comprises a first screw rod lifter, an n-shaped supporting tube, a first movable carrier plate, a first push rod motor and a buffer column;
the n-shaped supporting pipe is arranged on the upper bottom plate of the second rectangular hollow container and is positioned above the first rectangular through hole;
the n-shaped supporting pipe is provided with a first circular mounting hole and a second circular through hole;
the first screw rod lifter is arranged on the n-shaped supporting pipe, and a lifting platform of the first screw rod lifter penetrates through the first circular mounting hole and then is arranged on the first movable support plate;
the movable carrier plate I is connected with the n-shaped supporting tube in a sliding manner;
a circular through hole III is formed in the movable carrier plate I;
the first push rod motor is arranged on the first movable carrier plate through the mounting frame;
the movable end of the first push rod motor penetrates through the third circular through hole and then is arranged on the buffer column;
the fixed end of the first push rod motor is connected in the second circular through hole in a sliding mode;
the first polishing mechanism comprises a servo motor III, a double-rotor linear motor I, a polishing plate I, a polishing wheel I and a limiting travelling wheel I;
the lateral grinding part comprises a positioning mechanism II and a grinding mechanism II;
the manual grinding part comprises a grinding machine and an industrial dust collector device;
the intelligent control part comprises a feedback mechanism, a control mechanism and an early warning mechanism.
2. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the main body frame comprises a base, a cross-shaped seat and a top seat;
the base comprises a cuboid hollow container I;
the cross-shaped seat comprises a second cuboid hollow container and a third cuboid hollow container;
the second cuboid hollow container and the third cuboid hollow container are arranged on the upper bottom plate of the first cuboid hollow container, and the third cuboid hollow container is positioned on the front side and the rear side of the second cuboid hollow container;
a rectangular through hole I and a circular pin hole I are formed in the upper bottom plate of the rectangular hollow container II;
the top seat comprises a support column and a bearing plate shaped like a Chinese character 'hui';
the support is arranged on an upper bottom plate of the first cuboid hollow container; the length of the support is greater than the height of the second cuboid hollow container;
the bearing plate shaped like a Chinese character 'hui' is arranged at the top end of the support column;
the top seat is arranged on the left side and the right side of the cuboid hollow container II.
3. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the horizontal position adjusting mechanism comprises a servo motor I, a scroll I, a sliding rail and a square support plate;
the slide rail and the servo motor I are arranged on the bearing plate shaped like a Chinese character 'hui';
the servo motor I is arranged on the left side and the right side of the sliding rail;
a rotating shaft of the servo motor I is arranged on the reel I through a reduction gear box;
the first reel is connected to the bearing plate in the shape of the Chinese character 'hui' through a mounting frame pin shaft;
the square carrier plate is connected to the slide rail in a sliding manner through the slide block; the square support plate is connected with the scroll through a traction rope chain;
a first circular through hole is formed in the square carrier plate.
4. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the vertical grabbing mechanism comprises a servo motor II, a scroll II, a U-shaped fixing frame, a threaded connecting pipe and an electromagnetic adsorption device;
the servo motor II is arranged on the square carrier plate;
a rotating shaft of the servo motor II is arranged on the reel II through a reduction gear box;
the scroll II is connected to the square carrier plate through a mounting frame pin shaft;
the U-shaped fixing frame is arranged on the lower bottom surface of the square support plate; a circular solenoid is arranged on the U-shaped fixing frame;
the threaded connecting pipe is detachably connected to the circular spiral pipe;
and a second traction rope is arranged on the second scroll, and the other end of the second traction rope penetrates through the threaded connecting pipe and then is detachably connected to the electromagnetic adsorption device.
5. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the chain type conveyor belt device is arranged in the first rectangular through hole;
the positioning strips are arranged on chain plates of the chain type conveying belt device; a circular groove is arranged on the positioning strip;
the magnet is arranged in the first circular groove.
6. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the positioning mechanism II comprises a screw rod motor I, a cuboid hollow container IV, a slide rail II, a C-shaped outer plate, a movable support plate II, a push rod motor II and a buffer column;
the second sliding rail is arranged on an upper bottom plate of the third cuboid hollow container;
the first screw rod motor is arranged on an upper bottom plate of the cuboid hollow container;
the rectangular hollow container four-way is connected to the second sliding rail in a sliding mode through a sliding block, and a lower base plate of the rectangular hollow container four-way is fixedly connected with a rotor of the first screw rod motor;
the C-shaped outer plate is arranged on the rectangular hollow container IV through a connecting column;
a first strip-shaped through hole and a fourth circular through hole are formed in the C-shaped outer plate;
the second movable carrier plate is connected in the C-shaped outer plate through a spring, and is provided with a second strip-shaped through hole and a fifth round through hole;
the push rod motor II is arranged on the movable carrier plate II through the mounting frame, and the movable end of the push rod motor II penetrates through the circular through hole V and then is arranged on the buffer column;
and the fixed end of the second push rod motor is connected in the fourth circular through hole in a sliding manner.
7. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the second grinding mechanism comprises a servo motor IV, a double-rotor linear motor II, a grinding plate II, a grinding wheel II and a limiting travelling wheel II;
the double-rotor linear motor II is connected to the movable carrier plate II through a mounting frame spring;
the grinding plate II is arranged on a rotor of the double-rotor linear motor II; the polishing plate II is provided with a third circular mounting hole, and the third circular mounting holes are distributed on four vertexes of the same isosceles trapezoid and the middle point of the lower bottom;
the second grinding wheel is connected in the third circular mounting hole through a pin shaft, and the second grinding wheel is provided with a third belt wheel through a pin shaft;
the servo motor IV is arranged on the grinding plate II and is in transmission connection with the grinding wheel II through a belt wheel III, a belt wheel IV and an idler wheel;
and the second limiting travelling wheel is arranged on the second grinding plate.
8. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the rear polishing part comprises an n-shaped support rod, a double-rotor linear motor III, a servo motor V, an n-shaped protection block, a polishing plate III, a polishing wheel III and a limiting traveling wheel III;
the n-shaped support rod is arranged on the upper bottom plate of the cuboid hollow container III;
the double-stator linear motor III is arranged on the side wall of the n-shaped support rod;
the third polishing plate is arranged on a rotor of the third dual-rotor linear motor through an n-shaped protection block;
the third polishing plate is provided with a fourth circular mounting hole, and the fourth circular mounting holes are distributed on four vertexes of the same isosceles trapezoid and the middle point of the lower bottom;
the grinding wheel three-pin shaft is connected in the circular mounting hole four, and the grinding wheel three-pin shaft is provided with a belt wheel four through a pin shaft;
the servo motor V is arranged on the grinding plate III and is in transmission connection with the grinding wheel II through a belt wheel III, a belt wheel IV and an idler wheel;
the third limiting travelling wheel is arranged on the third grinding plate;
the manual grinding part comprises a grinding machine and an industrial dust collector device;
the polishing machine rope chain is connected to the front side plate of the second cuboid hollow container;
the industrial dust collector device is arranged in the second cuboid hollow container, and a dust collection head of the industrial dust collector device is arranged on an upper bottom plate of the second cuboid hollow container after penetrating through the first round pin hole.
9. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the feedback mechanism comprises a first distance sensor module, a second distance sensor module, a third distance sensor module, a fourth distance sensor module, a fifth distance sensor module and a first infrared obstacle avoidance sensor module;
the first distance sensor module is arranged on the lower bottom surface of the square support plate;
the distance sensor module II and the distance sensor module III are arranged on the inner wall of the side plate of the n-shaped supporting pipe;
the distance sensor module IV is arranged on the bottom plate of the n-shaped supporting pipe;
the distance sensor module V is arranged on the lower bottom surface of the bearing plate in the shape of the Chinese character 'hui';
the first infrared obstacle avoidance sensor module is arranged on the C-shaped outer plate;
the control mechanism comprises a start button, a pause button and a microprocessor;
the starting button and the pause button are arranged in two groups, wherein one group of the starting button and the pause button is arranged on the front side plate of the second cuboid hollow container; the other group of start buttons and pause buttons are arranged on the rear side plate of the second cuboid hollow container;
the microprocessor is arranged in the cuboid hollow container II;
the early warning mechanism comprises a first pyroelectric infrared sensor module, a second pyroelectric infrared sensor module, a voice module, a loudspeaker, a color-variable light-emitting diode and a buzzer;
the pyroelectric infrared sensor module I, the voice module, the loudspeaker and the color-variable light-emitting diode are arranged on the support;
the buzzer and the second pyroelectric infrared sensor module are arranged on the front side plate of the second cuboid hollow container.
10. The intelligent polishing device suitable for the control cabinet of claim 1, wherein:
the magnet is replaced by the combination of the electromagnet I, the wireless signal module I, the microprocessor I and the storage battery, meanwhile, the wireless signal module II is additionally arranged in the cuboid hollow container I, the wireless signal module I is matched with the wireless signal module II, and the electromagnet I, the wireless signal module II, the microprocessor I, the storage battery and the microprocessor are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122150177.8U CN215700619U (en) | 2021-09-07 | 2021-09-07 | Intelligence grinding device suitable for switch board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122150177.8U CN215700619U (en) | 2021-09-07 | 2021-09-07 | Intelligence grinding device suitable for switch board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215700619U true CN215700619U (en) | 2022-02-01 |
Family
ID=80016025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122150177.8U Active CN215700619U (en) | 2021-09-07 | 2021-09-07 | Intelligence grinding device suitable for switch board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215700619U (en) |
-
2021
- 2021-09-07 CN CN202122150177.8U patent/CN215700619U/en active Active
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