CN215684588U

CN215684588U - Novel tea making small tea cake mold

Info

Publication number: CN215684588U
Application number: CN202122061250.4U
Authority: CN
Inventors: 叶龙杰; 彭功宝
Original assignee: Quanzhou New Idea Intelligent Technology Co ltd
Current assignee: Quanzhou New Idea Intelligent Technology Co ltd
Priority date: 2021-08-30
Filing date: 2021-08-30
Publication date: 2022-02-01
Anticipated expiration: 2031-08-30

Abstract

The utility model discloses a novel tea cake mould for making tea leaves, which comprises: the tea cake making machine comprises an upper die assembly, a lower die assembly, a core pulling assembly and a main die assembly, wherein the upper die assembly is arranged on the main die assembly, the core pulling assembly is arranged on the side surface of the main die assembly, the lower die assembly is arranged below the main die assembly, a tea cake made by a novel tea cake making small tea cake die is arranged on the lower die assembly, tea leaves enter from a feed inlet in the main die assembly, the core pulling assembly is fed by the core pulling, the tea leaves are pressed into a cake in a cavity of the main die by an upper die in the upper die assembly and a lower die in the lower die assembly, the upper die and the lower die automatically push the tea cake to be demoulded, the whole process flow of the tea cake making process is realized by a scientific and efficient design concept, the traditional large amount of labor is reduced, the tea cake making machine is high in efficiency, stable in operation, convenient in parameter setting, safe and reliable, and reduces the labor intensity of workers, the labor cost of the factory is saved.

Description

Novel tea making small tea cake mold

Technical Field

The utility model relates to the field of tea making equipment, in particular to a novel tea making small tea cake mold.

Background

The tea ball is also called tea dragon ball, and is increasingly popular among tea drinkers after tea, tea strips, tea cakes and tea bricks are scattered, and is particularly preferred by new tea customers. The problems of difficult quantitative tea taking, tea prying, tea cutting and the like can be avoided, and only one tea cake needs to be taken at will, and one pot of tea water can be brewed safely. The tea cake is usually made by traditional manual method, i.e. the rolled tea is filled into a ball-shaped former, then heated and dried to be formed, finally the former is dropped off, and the tea balls are collected. There is a large amount of problems: 1. the production efficiency is low, the time consumption is long, the working strength is high, and the labor cost is high; 2. most of the manual making is difficult to quantify by virtue of experience, the weight of the tea ball still has certain difference, and finally the quality of the tea cake still has difference, and 3, a great amount of manual direct contact with the tea is difficult to guarantee sanitation. Although a mechanical forming machine is also adopted in recent years to roll tea leaves so as to replace the traditional manual rolling mode and reduce the labor intensity of workers, the rolling intensity of a manipulator is difficult to control, so that the tea leaves are damaged more, and the appearance quality of the tea leaves is seriously influenced. The tea cake production equipment has semi-automatic tea cake production equipment in the current market, but the tea ball is stuck on the upper die or stuck on the lower die in the tea cake demoulding process, the process of the tea ball is time-consuming and labor-consuming when the tea ball is seriously damaged, the cost is high, and the production efficiency is low.

We provide a novel tea cake mould for making tea, which can completely solve the problems.

Disclosure of Invention

The utility model aims to provide a novel tea cake mould for making tea, which can solve the problems in the background introduction.

In order to achieve the purpose, the technical scheme of the utility model is as follows:

a novel tea making small tea cake mold comprises: the tea cake mold comprises an upper mold component, a lower mold component, a core pulling component and a main mold component, wherein the upper mold component is arranged on the main mold component, the core pulling component is arranged on the side surface of the main mold component, the lower mold component is arranged below the main mold component, and a tea cake made by a novel tea making small tea cake mold is arranged on the lower mold component; the body mold assembly comprises: the hot-pressing die comprises a main die, die inserts, side dies, sealing plates and heating tubes, wherein heating tube grooves are formed in two sides of the main die, the heating tubes are placed in the heating tube grooves, the sealing plates are arranged on two sides of the main die and just cover the heating tubes, the sealing plates are fixed on two sides of the main die through inner hexagonal corners, the front end of the main die is designed to be a U-shaped through groove, a fixing tooth hole is formed in the upper surface of the U-shaped through groove of the main die, a feeding groove is formed in the middle of the main die, core pulling grooves are formed in the front and the back of the main die and communicated with the feeding groove, the front end of the main die is provided with the die inserts, a forming cavity is formed in the middle of the die inserts and is a circular through hole, core pulling grooves are formed in the side surfaces of the die inserts and are identical to the forming cavity, insert fixing holes are formed in the top surface of the die inserts, two side surfaces of the die inserts are matched with the U-shaped through groove in the front end of the main die, the core pulling grooves on the die inserts and the main die are identical to the core pulling grooves of the main die, two insert fixing holes of the mold insert and the fixing tooth holes of the main body mold are on the same axial lead, the fixing tooth holes are screwed in through the insert fixing holes by inner hexagonal threads, and the side mold is arranged at the front end of the main body mold; the subassembly of loosing core includes: the core pulling device comprises a core pulling block, a press block, a core pulling link block and a core pulling forming surface, wherein the rear end of the core pulling link block is linked with an air cylinder, the front end of the core pulling link block is provided with the core pulling, the front end of the core pulling is provided with the core pulling forming surface, the core pulling forming surface and a forming cavity are circular arc surfaces with the same diameter, the press block is arranged on the core pulling link block, the press block is fixed on the core pulling link block through an inner hexagon, the core pulling can slide in a core pulling groove in a main body die, and the core pulling forming surface and the forming cavity form a complete circular hole until the core pulling forming surface slides forwards at an appointed position; the upper die assembly consists of an upper die link block and an upper die, wherein the upper part of the upper die link block is linked with the cylinder, the upper die is fixed below the upper die link block, the upper die is arranged in a forming cavity of the die insert, the outer diameter of the upper die is matched with the inner surface of the forming cavity, and the upper die can slide in the forming cavity; the lower die assembly comprises a lower die, a slag tray and a lower die link block, wherein a cylinder is linked below the lower die link block, the lower die is fixed above the lower die link block, the outer diameter of the lower die is matched with the inner surface of a forming cavity of the die insert, the lower die can slide in the forming cavity, and the slag tray is fixed in the middle of the lower die link block.

Furthermore, the loose core in the loose core assembly can slide in a loose core groove of the main body mold until reaching the loose core groove in the mold insert, and the loose core molding surface and the molding cavity are the inner surfaces of the same circular arc.

Compared with the prior art, the utility model has the advantages and positive effects that:

the tea cake making machine has the advantages that the whole structure is complete, the conception is ingenious, tea leaves enter from the feed inlet, the core is pulled and the materials are fed, the tea leaves are pressed into cakes by the upper die and the lower die in the cavity of the die, and the upper die and the lower die automatically push the tea cakes to be demoulded.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a perspective view of the upper die assembly of the present invention;

FIG. 3 is a perspective view of the lower die assembly of the present invention;

FIG. 4 is a perspective view of the core back assembly of the present invention;

FIG. 5 is an exploded view of the body mold assembly of the present invention;

FIG. 6 is a perspective view of the body mold of the present invention;

FIG. 7 is a cross-sectional view of the body mold of the present invention;

fig. 8 is a cross-sectional view of a mold insert of the present invention;

FIG. 9 is a sectional view of the mold of the present invention in an initial state;

in the figure: the tea cake forming machine comprises an upper die component-1, a lower die component-2, a core pulling component-3, a main body die component-4, a tea cake-5, an upper die link block-11, an upper die-12, a lower die-21, a slag pan-22, a lower die link block-23, a core pulling-31, a pressing block-32, a core pulling link block-33, a core pulling forming surface-34, a main body die-41, a die insert-42, a side die-43, a sealing plate-44, a heating tube-45, a heating tube groove-411, a core pulling groove-412, a feeding groove-413, a fixed tooth hole-414, a forming cavity-421 and an insert fixing hole-422.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

As shown in fig. 1-8, a novel tea cake mold for making tea comprises: the tea cake mold comprises an upper mold component-1, a lower mold component-2, a core pulling component-3 and a main mold component-4, wherein the upper mold component-1 is arranged on the main mold component-4, the core pulling component-3 is arranged on the side surface of the main mold component-4, the lower mold component-2 is arranged below the main mold component-4, and a tea cake-5 made by a novel tea making small tea cake mold is arranged on the lower mold component-2; the body mold assembly-4 comprises: the hot-stamping die comprises a main die-41, a die insert-42, side dies-43, sealing plates-44 and heating tubes-45, wherein heating tube grooves-411 are arranged on two sides of the main die-41, the heating tubes-45 are arranged in the heating tube grooves-411, the sealing plates-44 are arranged on two sides of the main die-41 and just cover the heating tubes-45, the sealing plates-44 are fixed on two sides of the main die-41 through inner hexagons, the front end of the main die-41 is designed to be a U-shaped through groove, a fixed tooth hole-414 is arranged on the upper surface of the U-shaped through groove of the main die-41, a feed groove-413 is arranged in the middle of the main die-41, core pulling grooves-412 are arranged on the front and the back of the main die-41, the core pulling grooves-412 are communicated with the feed groove-413, the die insert-42 is arranged at the front end of the main die-41, a molding cavity-421 is arranged in the middle of the mold insert-42, the molding cavity-421 is a circular through hole, a core pulling groove-412 is arranged on the side surface of the mold insert-42, the core pulling groove-412 is the same as the molding cavity-421, an insert fixing hole-422 is arranged on the top surface of the mold insert-42, two side surfaces of the mold insert-42 are matched with a U-shaped through groove at the front end of the main body mold-41, the core pulling groove-412 on the mold insert-42 and the core pulling groove-412 on the main body mold-41 are the same core pulling groove, the two insert fixing holes-422 on the mold insert-42 and a fixing tooth hole-414 on the main body mold-41 are on the same axial lead, a fixing tooth hole-414 is screwed in through the insert fixing hole-422 by an inner hexagon, and a side mold-43 is arranged at the front end of the main body mold-41; the core pulling assembly-3 comprises: the core pulling device comprises a core pulling-31, a press block-32, a core pulling link block-33 and a core pulling forming surface-34, wherein the rear end of the core pulling link block-33 is linked with a cylinder, the front end of the core pulling link block-33 is provided with the core pulling-31, the front end of the core pulling-31 is provided with the core pulling forming surface-34, the core pulling forming surface-34 and the forming cavity-421 are circular arc surfaces with the same diameter as each other, the press block-32 is arranged on the core pulling link block-33, the press block-32 is fixed on the core pulling link block-33 through an inner hexagon, and the core pulling-31 can slide in a core pulling groove-412 in a main body die-41 until the core pulling forming surface-34 and the forming cavity-421 form a complete circular hole when the core pulling link block-33 and the core pulling link block-33 slide forwards at a designated position; the upper die assembly-1 consists of an upper die link block-11 and an upper die-12, wherein the upper part of the upper die link block-11 is linked with a cylinder, the upper die-12 is fixed below the upper die link block-11, the upper die-12 is arranged in a forming cavity-421 of a die insert-42, the outer diameter of the upper die-12 is matched with the inner surface of the forming cavity-421, and the upper die-12 can slide in the forming cavity-421; the lower die assembly-2 consists of a lower die-21, a slag pan-22 and a lower die link block-23, wherein a cylinder is linked below the lower die link block-23, the lower die-21 is fixed on the lower die link block-23, the outer diameter of the lower die-21 is matched with the inner surface of a molding cavity-421 of a die insert-42, the lower die-21 can slide in the molding cavity-421, and the slag pan-22 is fixed in the middle of the lower die link block-23.

In this embodiment, the core-pulling-31 in the core-pulling assembly-3 may slide in the core-pulling groove-412 of the main body mold-41 until the core-pulling groove-412 in the mold insert-42, the core-pulling molding surface-34 and the molding cavity-421 are inner surfaces of the same arc.

The working process of the utility model is as follows:

as shown in figures 1-9, a novel tea making small tea cake mould is the core of the automatic production of small tea cakes, as shown in figure 9, which is an initial state diagram of the tea making small tea cake mould, a loose core-31 of a loose core component-3 is inserted into a forming cavity-421, an upper mould-12 of an upper mould component-1 is inserted into a forming cavity-421, a lower mould-21 of a lower mould component-2 is inserted into a forming cavity-421, firstly the upper mould component-1 is linked with a standard cylinder, the lower mould component-2 is linked with a standard cylinder, the loose core component-3 is linked with a standard cylinder, a heating pipe-45 is electrified to heat a main mould-41, tea leaves to be made with tea cakes enter a loose core groove-412 from a feeding groove-413, and the cylinder pushes the loose core component-3 to move forwards, the core-pulling-31 in the core-pulling component-3 slides forwards in the core-pulling groove-412 in the main body mold-41 until the core-pulling-31 enters the core-pulling groove-412 of the mold insert-42, namely the core-pulling molding surface-34 and the molding cavity-421 form a closed circle, the core-pulling component-3 stops sliding, the core-pulling-31 pushes tea leaves into the molding cavity-421, the cylinder pushes the upper mold component-1 to go downwards, the cylinder pushes the lower mold component-2 to go upwards, the upper mold-12 compresses the tea leaves downwards and the lower mold-21 compresses the tea leaves upwards under the opposite push of the upper and lower cylinders, when the tea leaves are pressed into a cake shape, the tea leaves are made into tea cakes-5, the upper and lower cylinders stop, the upper mold component-1 and the lower mold component-2 maintain the pressure of the tea cakes-5, after several seconds, the cylinder of the upper mold component-1 pushes the upper mold component-1 to continue descending, the upper mold-12 descends in the molding cavity-421, meanwhile, the cylinder of the lower mold component-2 contracts to pull the lower mold component-2 to descend, the lower mold-21 descends in the molding cavity-421, the upper mold-12 and the lower mold-21 synchronously descend in the molding cavity-421, so that the tea cake-5 is pushed to descend together, the upper mold component-1 descends until the bottom surface of the upper mold-12 exceeds the bottom of the molding cavity-421 and stops, the lower mold component-2 continues descending until the bottom surface of the upper mold-12 is at a certain distance from the top surface of the lower mold-21, the cylinder of the lower mold component-2 stops contracting, the lower mold component-2 stops sliding, and at the moment, the tea cake-5 is demoulded from the molding cavity-421 under the descending action of the upper mold-12, at the moment, the cylinder of the core pulling assembly-3 contracts to drive the core pulling assembly-3 to reset, the cylinder of the upper die assembly-1 begins to contract to drive the upper die assembly-1 to reset upwards, the cylinder of the lower die assembly-2 extends to push the lower die assembly-2 to reset, the state is shown as the position shown in figure 9, and the process of making the small tea cakes in the die by the tea leaves is completed at the moment.

The design concept of the present invention is not limited to the above embodiments, and all other embodiments obtained by those skilled in the art without any inventive work should be included in the scope of the present invention, and any modifications, equivalent replacements, improvements, etc. made by the present invention without substantial changes should fall into the scope of the present invention.

Claims

1. A novel tea making small tea cake mold comprises: the tea cake mold comprises an upper mold component, a lower mold component, a core pulling component and a main mold component, wherein the upper mold component is arranged on the main mold component, the core pulling component is arranged on the side surface of the main mold component, the lower mold component is arranged below the main mold component, and a tea cake made by a novel tea making small tea cake mold is arranged on the lower mold component; the body mold assembly comprises: the hot-pressing die comprises a main die, die inserts, side dies, sealing plates and heating tubes, wherein heating tube grooves are formed in two sides of the main die, the heating tubes are placed in the heating tube grooves, the sealing plates are arranged on two sides of the main die and just cover the heating tubes, the sealing plates are fixed on two sides of the main die through inner hexagonal corners, the front end of the main die is designed to be a U-shaped through groove, a fixing tooth hole is formed in the upper surface of the U-shaped through groove of the main die, a feeding groove is formed in the middle of the main die, core pulling grooves are formed in the front and the back of the main die and communicated with the feeding groove, the front end of the main die is provided with the die inserts, a forming cavity is formed in the middle of the die inserts and is a circular through hole, core pulling grooves are formed in the side surfaces of the die inserts and are identical to the forming cavity, insert fixing holes are formed in the top surface of the die inserts, two side surfaces of the die inserts are matched with the U-shaped through groove in the front end of the main die, the core pulling grooves on the die inserts and the main die are identical to the core pulling grooves of the main die, two insert fixing holes of the mold insert and the fixing tooth holes of the main body mold are on the same axial lead, the fixing tooth holes are screwed in through the insert fixing holes by inner hexagonal threads, and the side mold is arranged at the front end of the main body mold; the subassembly of loosing core includes: the core pulling device comprises a core pulling block, a press block, a core pulling link block and a core pulling forming surface, wherein the rear end of the core pulling link block is linked with an air cylinder, the front end of the core pulling link block is provided with the core pulling, the front end of the core pulling is provided with the core pulling forming surface, the core pulling forming surface and a forming cavity are circular arc surfaces with the same diameter, the press block is arranged on the core pulling link block, the press block is fixed on the core pulling link block through an inner hexagon, the core pulling can slide in a core pulling groove in a main body die, and the core pulling forming surface and the forming cavity form a complete circular hole until the core pulling forming surface slides forwards at an appointed position; the upper die assembly consists of an upper die link block and an upper die, wherein the upper part of the upper die link block is linked with the cylinder, the upper die is fixed below the upper die link block, the upper die is arranged in a forming cavity of the die insert, the outer diameter of the upper die is matched with the inner surface of the forming cavity, and the upper die can slide in the forming cavity; the lower die assembly comprises a lower die, a slag tray and a lower die link block, wherein a cylinder is linked below the lower die link block, the lower die is fixed above the lower die link block, the outer diameter of the lower die is matched with the inner surface of a forming cavity of the die insert, the lower die can slide in the forming cavity, and the slag tray is fixed in the middle of the lower die link block.

2. The novel mould for making the small tea cakes with the tea leaves as claimed in claim 1, wherein the core of the core pulling component can slide in the core pulling groove of the main body mould until the core pulling groove in the mould insert, and the core pulling molding surface and the molding cavity are the same arc inner surface.