CN215696056U

CN215696056U - Novel mechanism for pushing and cleaning die

Info

Publication number: CN215696056U
Application number: CN202122062922.3U
Authority: CN
Inventors: 叶龙杰; 彭功宝
Original assignee: Quanzhou New Idea Intelligent Technology Co ltd
Current assignee: Quanzhou New Idea Intelligent Technology Co ltd
Priority date: 2021-08-30
Filing date: 2021-08-30
Publication date: 2022-02-01
Anticipated expiration: 2031-08-30

Abstract

The utility model discloses a novel mechanism for cleaning a die while pushing materials, which is an auxiliary mechanism in the whole automatic equipment, is matched with the automatic equipment to stably and efficiently operate and comprises the following components: slide mechanism, frock subassembly, power component triplex, slide mechanism includes: the automatic cleaning device comprises a pushing hopper, a brush, a linking block, a front sealing plate, a guide sleeve, a tooth row, a guide pillar and a rear sealing plate, wherein the power assembly comprises a motor and a gear, the gear is driven to rotate by the rotation of the motor, the gear rotates to push the tooth row to slide, and the brush is used for cleaning the lower surface of an upper die and the upper surface of a lower die in the process of pushing the tea cake discharged from the pushing hopper. The tea ball automatic production process has the advantages that the whole structure is complete, the conception is ingenious, reasonable optimal solutions for pushing materials and cleaning the upper die and the lower die are made according to the possibility that tea cakes stay below the upper die or stay above the lower die in the whole automatic production process of the tea ball, a large amount of traditional labor is reduced, and the tea ball automatic production process is stable in operation, safe and reliable.

Description

Novel mechanism for pushing and cleaning die

Technical Field

The utility model relates to the field of tea making equipment, in particular to a novel mechanism for pushing materials and cleaning a mold at the same time.

Background

The tea ball is also called tea dragon ball, and is increasingly popular among tea drinkers after tea, tea strips, tea cakes and tea bricks are scattered, and is particularly preferred by new tea customers. The problems of difficult quantitative tea taking, tea prying, tea cutting and the like can be avoided, and the tea can be brewed on one pot easily only by taking one tea ball at will. The tea ball is usually made by traditional manual method, i.e. the rolled tea is filled into a ball-shaped former, then heated and dried to be formed, finally the former is dropped off, and the tea ball is collected. There is a large amount of problems: 1. the production efficiency is low, the time consumption is long, the working strength is high, and the labor cost is high; 2. most of the manual making is difficult to quantify by virtue of experience, the weight of the tea ball still has certain difference, and finally the quality of the tea ball still has difference, and 3, a large amount of hands directly contact the tea, so that the sanitation is difficult to guarantee. Although a mechanical forming machine is also adopted in recent years to roll tea leaves so as to replace the traditional manual rolling mode and reduce the labor intensity of workers, the rolling intensity of a manipulator is difficult to control, so that the tea leaves are damaged more, and the appearance quality of the tea leaves is seriously influenced. The market also has semi-automatic tea ball production facility at present, but glues mould or glue the lower mould at tea ball drawing of patterns in-process tea ball, and the damaged more serious its process of tea ball is wasted time and energy, and is with high costs, and production efficiency is low.

We provide a new mechanism for cleaning the mould while pushing material, which can completely solve the above problems.

Disclosure of Invention

The utility model aims to provide a novel mechanism for pushing materials and cleaning a die at the same time, which can solve the problems in the background introduction.

In order to achieve the purpose, the technical scheme of the utility model is as follows:

the utility model provides a novel mechanism of clearance mould when pushing away the material is the complementary unit in the whole platform automation equipment, cooperates the stable efficient operation of automation equipment, include: the device comprises a sliding mechanism, a tool assembly and a power assembly, wherein the tool assembly is fixed on a rack of the device, the sliding mechanism is arranged in the middle of the tool assembly and penetrates through the tool assembly, and the power assembly is arranged at the lower end of the tool assembly; the coasting mechanism includes: the pushing hopper comprises a brush, a linking block, a front sealing plate, guide sleeves, a tooth row, guide pillars and a rear sealing plate, wherein the rear end of each guide pillar is fixed with the rear sealing plate, the front end of each guide pillar is fixed with the front sealing plate, each guide pillar penetrates through one guide sleeve, the lower parts of the front sealing plate and the rear sealing plate are respectively provided with a U-shaped through groove, the tail end of the tooth row penetrates through the U-shaped groove of the rear sealing plate and is fixed on the rear sealing plate, the front end of the tooth row penetrates through the U-shaped groove at the bottom of the front sealing plate and is fixed on the front sealing plate, the front sealing plate is fixed behind the linking block through an inner hexagon, the pushing hopper is fixed in front of the linking block through the inner hexagon, and the brushes are arranged above and below the linking block; the tool assembly comprises an upper fixing plate, a side fixing plate, a linking column and a motor plate, wherein the upper fixing plate is arranged on the side fixing plate, the motor plate is arranged below the side fixing plate, the linking column is arranged on the side surface of the side fixing plate, the upper end of the linking column is fixed below the upper fixing plate, the lower end of the linking column is fixed on the motor plate, a guide sleeve hole is respectively arranged on the left side and the right side of the side fixing plate, a tooth row U-shaped through groove is arranged below the side fixing plate, and a motor shaft hole is arranged on the motor plate; the power assembly consists of a motor and a gear, and the gear is arranged on a motor shaft of the motor.

Furthermore, the main body mold is fixed on the tool assembly, a cavity is formed in the middle of the main body mold, an upper mold is arranged in the cavity of the main body mold, a lower mold is arranged under the upper mold, the upper mold and the lower mold can slide in the cavity of the main body mold, and an upper brush of the chain connecting block and a lower brush of the chain connecting block are respectively cleaned at the lower end of the upper mold and the upper end of the lower mold by the sliding mechanism in the processes of pushing materials to move forward and backward.

Further, the power assembly is arranged at the lower end of the tool assembly, the motor is fixed below the motor plate through an inner hexagonal, and a motor shaft of the motor penetrates through a motor shaft hole.

Furthermore, the sliding mechanism is arranged in the middle of the tooling assembly, the two guide sleeves respectively penetrate through the guide sleeve holes of the side fixing plate, the two guide sleeves are fixed on the side fixing plate, and the tooth row penetrates through the middle of the U-shaped through groove of the tooth row.

Further, the gear is in matching engagement with the row of teeth.

Furthermore, a fixing hole is formed in the material pushing hopper, the material pushing hopper is fixed to the front end of the link block through the fixing hole by the inner hexagonal, and a material sliding inclined surface is arranged on the material pushing hopper and is designed to be an inclined surface so as to be beneficial to downward sliding of blanking materials.

Compared with the prior art, the utility model has the advantages and positive effects that:

the tea cake automatic production device has the advantages that the overall structure is complete, the conception is ingenious, reasonable optimal solutions for pushing the tea cake below the upper die or cleaning the upper die and the lower die are made according to the possibility that the tea cake stays below the upper die or stays above the lower die in the whole automatic production process of the tea ball, the tea cake automatic production device is efficient, safe, scientific and efficient, the whole process automation of the tea cake production process is really realized, a large amount of traditional labor is reduced, the efficiency is high, the operation is stable, the parameters are convenient to set, the tea cake automatic production device is safe and reliable, the labor intensity of workers is reduced, and the labor cost of a factory is saved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a front view of the present invention;

FIG. 2 is a perspective view of the glide mechanism of the present invention;

FIG. 3 is a perspective view of the tooling assembly of the present invention;

FIG. 4 is a perspective view of the power assembly of the present invention;

FIG. 5 is a view of the construction of the hopper of the present invention;

FIG. 6 is a schematic view of the tea cake of the present invention on the upper mold;

FIG. 7 is a schematic view of the tea cake of the present invention in the lower mold;

in the figure: the device comprises a sliding mechanism-1, a tool assembly-2, a power assembly-3, a main body die-4, an upper die-5, a lower die-6, a tea cake-7, a material pushing hopper-11, a brush-12, a link block-13, a front seal plate-14, a guide sleeve-15, a tooth row-16, a guide post-17, a rear seal plate-18, an upper fixing plate-21, a side fixing plate-22, a guide sleeve hole-221, a tooth row U-shaped through groove-222, a link column-23, a motor plate-24, a motor shaft hole-241, a motor-31, a gear-32, a fixing hole-111 and a sliding material inclined plane-112.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

As shown in fig. 1 to 5, a novel mechanism for cleaning a mold while pushing a material is an auxiliary mechanism in the entire automatic apparatus, and cooperates with the automatic apparatus to stably and efficiently operate, including: the device comprises a sliding mechanism-1, a tool assembly-2 and a power assembly-3, wherein the tool assembly-2 is fixed on a rack of the device, the sliding mechanism-1 is arranged in the middle of the tool assembly-2 and penetrates through the tool assembly-2, and the power assembly-3 is arranged at the lower end of the tool assembly-2; the skid-1 comprises: a push hopper-11, a brush-12, a link block-13, a front closing plate-14, a guide sleeve-15, a tooth row-16, a guide post-17 and a rear closing plate-18, wherein the rear ends of the two guide posts-17 are fixed with the rear closing plate-18, the front ends of the two guide posts-17 are fixed with the front closing plate-14, each guide post-17 passes through one guide sleeve-15, the lower parts of the front closing plate-14 and the rear closing plate-18 are respectively provided with a U-shaped through groove, the tail end of the tooth row-16 passes through the U-shaped groove of the rear closing plate-18 and is fixed on the rear closing plate-18, the front end of the tooth row-16 passes through the U-shaped groove at the bottom of the front closing plate-14 and is fixed on the front closing plate-14, the front closing plate-14 is fixed behind the link block-13 through an inner hexagon, the front of the link block-13 is fixed with the push hopper-11 through an inner hexagon, the upper and lower parts of the link block-13 are provided with brushes-12; the tool assembly-2 comprises an upper fixing plate-21, a side fixing plate-22, a link column-23 and a motor plate-24, wherein the upper fixing plate-21 is arranged on the side fixing plate-22, the motor plate-24 is arranged below the side fixing plate-22, the link column-23 is arranged on the side surface of the side fixing plate-22, the upper end of the link column-23 is fixed below the upper fixing plate-21, the lower end of the link column-23 is fixed on the motor plate-24, the left and right sides of the side fixing plate-22 are respectively provided with a guide sleeve hole-221, the lower side of the side fixing plate-22 is provided with a tooth row U-shaped through groove-222, and the motor plate-24 is provided with a motor shaft hole-241; the power assembly-3 consists of a motor-31 and a gear-32, and the gear-32 is arranged on a motor shaft of the motor-31.

In this embodiment, as shown in fig. 6 and 7, a main body mold-4 is fixed on a tooling assembly-2, a cavity is arranged in the middle of the main body mold-4, an upper mold-5 is arranged in the cavity of the main body mold-4, a lower mold-6 is arranged right below the upper mold-5, the upper mold-5 and the lower mold-6 can slide in the cavity of the main body mold-4, fig. 5 is a schematic view of a tea cake-pushing hopper-7 of a tea cake-7 staying in a material-pushing hopper-11 of a lower sliding mechanism-1 of the upper mold-5, fig. 6 is a schematic view of the tea cake-pushing hopper-7 of the tea cake-7 staying in the material-pushing sliding mechanism-1 of the lower mold-6, and an upper brush-12 of a chain joint block-13 and a lower brush-12 of a medium chain joint block-13 respectively clean the lower end of the upper mold-5 and the lower mold-6 during the forward and backward pushing processes of the sliding mechanism-1 And (4) the upper end.

In the embodiment, the power assembly-3 is arranged at the lower end of the tool assembly-2, the motor-31 is fixed below the motor plate-24 through an inner hexagon, and a motor shaft of the motor-31 penetrates through a motor shaft hole-241.

In this embodiment, the sliding mechanism-1 is arranged in the middle of the tooling assembly-2, two guide sleeves-15 respectively pass through the guide sleeve holes-221 of the side fixing plates-22, the two guide sleeves-15 are fixed on the side fixing plates-22, and the tooth row-16 passes through the middle of the U-shaped through groove-222 of the tooth row.

In this embodiment, the gear is engaged with the tooth row in a matching manner.

In this embodiment, the material pushing hopper-11 is provided with a fixing hole-111, the material pushing hopper-11 is fixed at the front end of the link block-13 through the fixing hole-111 by an inner hexagonal, the material pushing hopper-11 is provided with a material sliding inclined plane-112, and the material sliding inclined plane-112 is designed to be an inclined plane and is beneficial to blanking and gliding.

The working process of the utility model is as follows:

firstly, as shown in the figures 1-7, when the upper die-5 and the lower die-6 form the tea cake-7 on the main die-4, and the tea cake-7 stays under the upper die-5 after being demoulded, the motor-31 is electrified to start to rotate forwards, the gear-32 starts to rotate forwards as the gear-32 is arranged on the motor shaft of the motor-31, and the gear-32 also starts to rotate forwards as the gear-32 is in matching and meshing relationship with the gear row-16, so that the gear-32 pushes the gear row-16 to move forwards, the guide post-17 and the front end of the gear row-16 are fixed with the front closing plate-14, the guide post-17 and the rear end of the gear row-16 are fixed with the rear closing plate-18, each guide post-17 passes through a guide sleeve-15, the guide sleeve-15 is fixed on the side fixing plate-22, thereby ensuring the stability and smoothness of the gear-32 pushing the gear row-16 to move forwards, as the rear end of the link block-13 is linked with the front closing plate-14 and the front end of the link block-13 is linked with the pushing hopper-11, the tooth row-16 pushes the pushing hopper-11 to move forward, as shown in figure 6, when the pushing hopper-11 moves forward, the upper end of the pushing hopper-11 touches the tea cake-7 under the upper die-5, the tea cake-7 falls into the pushing hopper-11 and slides out along the material sliding inclined plane-112, at the moment, the tooth row-16 pushes the pushing hopper-11 to move forward continuously until the brush-12 on the link block-13 exceeds the axial positions of the upper die-5 and the lower die-6, the brush-12 on the link block-13 and the link block-13 respectively cleans the lower surface of the upper die-5 and the upper surface of the lower die-6, at the moment, the motor-31 rotates reversely, the gear-32 is driven to rotate reversely by the reverse rotation of the motor-31, the gear-32 rotates reversely to pull the gear row-16 to retreat reversely, the gear row-16 retreats to pull the brush-12 on the upper surface of the link block-13 and the brush-12 on the lower surface of the link block-13 to respectively clean the lower surface of the upper die-5 and the upper surface of the lower die-6 for the second time until the gear row-16 retreats to the initial position to finish the material pushing and cleaning processes when the tea cake-7 stays below the upper die-5.

Firstly, as shown in the figures 1-7, when the upper die-5 and the lower die-6 form the tea cake-7 on the main die-4, and the tea cake-7 stays on the lower die-6 after being demoulded, the motor-31 is electrified to start to rotate forwards, the gear-32 starts to rotate forwards as the gear-32 is arranged on the motor shaft of the motor-31, and the gear-32 also starts to rotate forwards as the gear-32 is in matching and meshing relationship with the gear row-16, so that the gear-32 pushes the gear row-16 to move forwards, the guide post-17 and the front end of the gear row-16 are fixed with the front closing plate-14, the guide post-17 and the rear end of the gear row-16 are fixed with the rear closing plate-18, each guide post-17 passes through a guide sleeve-15, the guide sleeves-15 are fixed on the side fixing plates-22, thereby ensuring the stability and smoothness of the gear-32 pushing the gear row-16 to move forwards, as the rear end of the link block-13 is linked with the front closing plate-14 and the front end of the link block-13 is linked with the pushing hopper-11, the tooth row-16 pushes the pushing hopper-11 to move forward, as shown in figure 7, when the pushing hopper-11 moves forward, the foremost end of the sliding material inclined plane-112 at the lower end of the pushing hopper-11 touches the tea cake-7 on the lower die-6, the tea cake-7 falls into the pushing hopper-11 and slides out along the sliding material inclined plane-112, at the moment, the tooth row-16 pushes the pushing hopper-11 to move forward continuously until the brush-12 on the link block-13 exceeds the axial positions of the upper die-5 and the lower die-6, the brush-12 on the link block-13 and the link block-13 respectively cleans the lower surface of the upper die-5 and the upper surface of the lower die-6, at the moment, the motor-31 is reversely rotated, the gear-32 is reversely rotated by the reverse rotation of the motor-31, the gear-32 reversely rotates to pull the tooth row-16 to reversely retreat, the tooth row-16 retreats to pull the brush-12 on the upper surface of the link block-13 and the brush-12 on the lower surface of the link block-13 to respectively carry out secondary cleaning on the lower surface of the upper die-5 and the upper surface of the lower die-6 until the tooth row-16 retreats to the initial position, and the processes of pushing materials and cleaning when the tea cake-7 stays on the lower die-6 are completed.

The tea cake automatic production device is complete in overall structure and ingenious in conception, reasonable optimal solutions for pushing materials and cleaning the upper die and the lower die are made for the possibility that tea cakes stay below the upper die or stay above the lower die in the whole automatic production process of tea balls, the design concept of high efficiency, safety, science and high efficiency really realizes the full-process automation of the tea cake production process, a large amount of traditional labor is reduced, the tea cake automatic production device is high in efficiency, stable in operation, convenient in parameter setting, safe and reliable, the labor intensity of workers is relieved, and the labor cost of a factory is saved.

The design concept of the present invention is not limited to the above embodiments, and all other embodiments obtained by those skilled in the art without any inventive work should be included in the scope of the present invention, and any modifications, equivalent replacements, improvements, etc. made by the present invention without substantial changes should fall into the scope of the present invention.

Claims

1. The utility model provides a clear up novel mechanism of mould when pushing away material which characterized in that: the device comprises a sliding mechanism, a tool assembly and a power assembly, wherein the tool assembly is fixed on a rack of the device, the sliding mechanism is arranged in the middle of the tool assembly and penetrates through the tool assembly, and the power assembly is arranged at the lower end of the tool assembly; the coasting mechanism includes: the pushing hopper comprises a brush, a linking block, a front sealing plate, guide sleeves, a tooth row, guide pillars and a rear sealing plate, wherein the rear end of each guide pillar is fixed with the rear sealing plate, the front end of each guide pillar is fixed with the front sealing plate, each guide pillar penetrates through one guide sleeve, the lower parts of the front sealing plate and the rear sealing plate are respectively provided with a U-shaped through groove, the tail end of the tooth row penetrates through the U-shaped groove of the rear sealing plate and is fixed on the rear sealing plate, the front end of the tooth row penetrates through the U-shaped groove at the bottom of the front sealing plate and is fixed on the front sealing plate, the front sealing plate is fixed behind the linking block through an inner hexagon, the pushing hopper is fixed in front of the linking block through the inner hexagon, and the brushes are arranged above and below the linking block; the tool assembly comprises an upper fixing plate, a side fixing plate, a linking column and a motor plate, wherein the upper fixing plate is arranged on the side fixing plate, the motor plate is arranged below the side fixing plate, the linking column is arranged on the side surface of the side fixing plate, the upper end of the linking column is fixed below the upper fixing plate, the lower end of the linking column is fixed on the motor plate, a guide sleeve hole is respectively arranged on the left side and the right side of the side fixing plate, a tooth row U-shaped through groove is arranged below the side fixing plate, and a motor shaft hole is arranged on the motor plate; the power assembly consists of a motor and a gear, and the gear is arranged on a motor shaft of the motor; the main body mould is fixed on the tool assembly, a cavity is arranged in the middle of the main body mould, an upper mould is arranged in the cavity of the main body mould, a lower mould is arranged under the upper mould, the upper mould and the lower mould can slide in the cavity of the main body mould, and the upper brushes of the chain connecting block and the lower brushes of the chain connecting block are respectively cleaned by the sliding mechanism when the material is pushed to move forward and retreat.

2. The novel mechanism of claim 1 for simultaneously pushing material and cleaning molds, wherein: the power assembly is arranged at the lower end of the tool assembly, the motor is fixed below the motor plate through the inner hexagon, and a motor shaft of the motor penetrates through a motor shaft hole.

3. The novel mechanism of claim 1 for simultaneously pushing material and cleaning molds, wherein: the sliding mechanism is arranged in the middle of the tooling assembly, the two guide sleeves respectively penetrate through the guide sleeve holes of the side fixing plate, the two guide sleeves are fixed on the side fixing plate, and the tooth row penetrates through the middle of the U-shaped through groove of the tooth row.

4. The novel mechanism of claim 1 for simultaneously pushing material and cleaning molds, wherein: the gear is meshed with the gear row in a matching mode.

5. The novel mechanism of claim 1 for simultaneously pushing material and cleaning molds, wherein: the pushing hopper is provided with a fixing hole, the pushing hopper is fixed at the front end of the chain block through the fixing hole by the inner hexagonal, and the pushing hopper is provided with a sliding material inclined plane which is designed to be an inclined plane and is beneficial to downward sliding of blanking.