CN102463776B - Improved full-automatic forming machine for crayon - Google Patents

Improved full-automatic forming machine for crayon Download PDF

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Publication number
CN102463776B
CN102463776B CN2010105420078A CN201010542007A CN102463776B CN 102463776 B CN102463776 B CN 102463776B CN 2010105420078 A CN2010105420078 A CN 2010105420078A CN 201010542007 A CN201010542007 A CN 201010542007A CN 102463776 B CN102463776 B CN 102463776B
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discharging
frame
inserted link
crayon
forming machine
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CN102463776A (en
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崔华球
张文飞
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王其旭
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Abstract

The invention relates to the technical field of manufacturing equipment of crayons, in particular to an improved full-automatic forming machine for the crayon. The improved full-automatic forming machine comprises a stand, an electric motor, a gearbox, a clutch, a mold basin, a mold tube and a ratchet mechanism, wherein an automatic discharge mechanism is arranged on the stand and comprises a steering discharge shaft arranged on the stand and a cam mechanism for driving the steering discharge shaft to steer; the steering discharge shaft is provided with a discharge base; a rotatable feeding die and a displaceable discharge inserted link are arranged on the discharge base; the feeding die is provided with a crayon hole; a turntable is arranged below the basin mold; an inserted link base is arranged on the turntable; and an ejection mechanism for driving the inserted link base to upwards move is arranged below the feeding die. According to the improved full-automatic forming machine for the crayon adopting the improved scheme, the production quantity for primary processing is greatly increased, the production efficiency is increased, energy consumption for production is reduced and strong practicability is obtained.

Description

Improved automatic crayon forming machine
Technical field
The present invention relates to the manufacturing equipment technical field of wax crayon, refer in particular to a kind of improved automatic crayon forming machine.
Background technology
Wax crayon or artistic oil painting stick are that pigment is mixed to the pen of making in wax, tens of kinds of colors can be arranged, for drawing.Its manufacture method normally first forms liquid state to heating raw materials to suitable temperature, then it is placed to cooling forming in mould, finally again it being extruded to mould becomes the finished product wax crayon outward, and it is produced into raw material on the process nature of wax crayon finished product is a change procedure physically.Development along with science and technology, people are more and more higher to the requirement of wax crayon or artistic oil painting stick, and the formed precision of its appearance especially, if the surface of wax crayon or artistic oil painting stick is too coarse or bubble arranged, easily cause wax crayon or artistic oil painting stick easily fracture or produce disintegrating slag, affect people's normal use.In addition, at present the manufacturing equipment of wax crayon is coarse simple, and existing equipment, when manufacturing wax crayon or artistic oil painting stick, adopts manual processing, after moulding, needs manual wax crayon or the artistic oil painting stick finished product that takes out after moulding, can not produce continuously, and production efficiency is low.
Chinese patent Granted publication CN201099135Y discloses a kind of Full-automatic oil painting forming machine, it is that motor is installed on frame, thermotank, the stock device, the mould basin, artistic oil painting stick ejecting mechanism and transmission mechanism, motor is by reduction box connection for transmission mechanism, transmission mechanism is the connection mode basin respectively, the piston rod of artistic oil painting stick ejecting mechanism and stock device, the mould basin that artistic oil painting stick mould pipe is installed rotatably is installed on frame, thermotank, the stock device is connected through carrier pipe in turn with the artistic oil painting stick sprue, by the artistic oil painting stick sprue, raw material is injected to moulding in artistic oil painting stick mould pipe, artistic oil painting stick after moulding ejects by inserted link, stock device, artistic oil painting stick sprue and carrier pipe are arranged with heating jacket outward, although this technical scheme has realized continuous production and automatic moulding, after a fabrication cycles discharging less, the efficiency of batch production is low, energy consumption is high, is unfavorable for applying.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of improved automatic crayon forming machine that improves batch production efficiency.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme: improved automatic crayon forming machine, comprise frame, be arranged at the motor of frame, the reduction box that is connected with motor, the clutch that is connected with reduction box, be arranged at frame the mould basin, be arranged at the mould pipe of mould basin and be used to driving the ratchet mechanism of mould basin intermittent rotary, mould basin side is provided with the first inserted link, the ratchet that ratchet mechanism comprises ratchet, be connected with ratchet and the first connecting rod hinged with ratchet; Described erecting is equipped with the first power transmission shaft, and this first power transmission shaft is provided with the first eccentric wheel, and the first eccentric wheel and first connecting rod are hinged; The first power transmission shaft is connected with driven by clutches, described erecting is equipped with Automatic Charging Device, this Automatic Charging Device comprises that turn to discharging axle and the driving that are arranged at frame turn to the cam mechanism of discharging axle steer, turn to the discharging axle to be provided with the discharging pedestal, the discharging pedestal is provided with rotating feeding mold and reaches movably discharging inserted link, and this feeding mold offers be used to extracting a hole of wax crayon; The below of described mould basin is provided with synchronizes the rotating disk that rotates with the mould basin, this rotating disk is provided with several inserted link seats moving up and down, and the first inserted link is fixedly installed on the inserted link seat; The below of described feeding mold is provided with and drives the material jacking mechanism that the inserted link seat moves up, and this material jacking mechanism is arranged at the below of rotating disk.
Wherein, described material jacking mechanism comprises the liftout frame that is arranged at frame, the liftout bent axle that is arranged at the liftout frame and the ejector beam that is movably set in the liftout frame, the liftout bent axle is socketed with second connecting rod, and the bottom of second connecting rod and ejector beam is hinged, and the liftout bent axle is connected with the first transmission shaft driven.
Wherein, described cam mechanism comprises the second driving shaft that is installed in frame, is arranged at the cam of second driving shaft and is arranged at the fork that turns to the discharging axle, conflicts and be connected with cam in an end of fork.
Wherein, described the first power transmission shaft is provided with the first bevel gear, and second driving shaft is provided with the second bevel gear, and the first bevel gear and the second bevel gear are connected with a joggle.
Wherein, described discharging pedestal is provided with and drives the slider-crank mechanism that the discharging inserted link moves, this slider-crank mechanism comprises third connecting rod, be articulated in the second eccentric wheel of discharging pedestal, be movably set in the unloading rack of discharging pedestal, described discharging inserted link is arranged at unloading rack, one end and second eccentric wheel of third connecting rod are hinged, and the other end and the unloading rack of third connecting rod are hinged.
wherein, described frame is fixedly installed sheave, the outer wall of sheave offers crank slot, described discharging pedestal is provided with liftable tooth bar, the 4th connecting rod, the first rotating shaft and the second rotating shaft, the first rotating shaft and the second rotating shaft are articulated in the discharging pedestal, the bottom activity of tooth bar is embedded in the crank slot of sheave, one end of the first rotating shaft is provided with and the tooth bar meshed gears, the other end of the first rotating shaft is provided with the first fork, described feeding mold is arranged at the second rotating shaft, one end of the second rotating shaft is provided with the second fork, the two ends of the 4th connecting rod are connected with the second fork with the first fork respectively.
Wherein, described frame side is provided be used to collecting the finished product bucket of finished product wax crayon.
Wherein, described the first power transmission shaft is provided with handwheel.
Wherein, described erecting is equipped with bite, and the upper surface of the blade of this bite and mould basin is close to.
Beneficial effect of the present invention is: the invention provides a kind of improved automatic crayon forming machine, comprise frame, be arranged at the motor of frame, the reduction box that is connected with motor, the clutch that is connected with reduction box, be arranged at frame the mould basin, be arranged at the mould pipe of mould basin and be used to driving the ratchet mechanism of mould basin intermittent rotary, mould basin side is provided with the first inserted link, the ratchet that ratchet mechanism comprises ratchet, be connected with ratchet and the first connecting rod hinged with ratchet; Described erecting is equipped with the first power transmission shaft, and this first power transmission shaft is provided with the first eccentric wheel, and this first eccentric wheel and first connecting rod are hinged; The first power transmission shaft is connected with driven by clutches, described erecting is equipped with Automatic Charging Device, this Automatic Charging Device comprises that turn to discharging axle and the driving that are arranged at frame turn to the cam mechanism of discharging axle steer, turn to the discharging axle to be provided with the discharging pedestal, the discharging pedestal is provided with rotating feeding mold and reaches movably discharging inserted link, and this feeding mold offers be used to extracting a hole of wax crayon; The below of described mould basin is provided with synchronizes the rotating disk that rotates with the mould basin, this rotating disk is provided with several inserted link seats moving up and down, and the first inserted link is fixedly installed on the inserted link seat; The below of described feeding mold is provided with and drives the material jacking mechanism that the inserted link seat moves up, and this material jacking mechanism is arranged at the below of rotating disk.After improved automatic crayon forming machine of the present invention adopts above-mentioned improvement project, greatly improved the output that carries out a cyclic process (heating, injection raw material, cooling forming, discharging), improve production efficiency, reduced the energy consumption of producing, practical.
The accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is the perspective view of the present invention while having hidden the part frame.
Fig. 3 is the perspective view at the present invention another visual angle while having hidden the part frame.
Fig. 4 is the perspective view at another visual angle of the present invention.
Fig. 5 is the local structure for amplifying schematic diagram of A part in Fig. 2.
The specific embodiment
For the ease of those skilled in the art's understanding, the present invention is further illustrated below in conjunction with embodiment and accompanying drawing, and the content that embodiment is mentioned not is limitation of the invention.
As shown in Figures 1 to 5, a kind of improved automatic crayon forming machine, comprise frame 1, be arranged at the motor 2 of frame 1, the reduction box 3 that is connected with motor 2, the clutch 4 that is connected with reduction box 3, the mould basin 5 that is arranged at frame 1, the mould pipe that is arranged at mould basin 5 and be used to driving the ratchet mechanism of mould basin 5 intermittent rotaries, mould basin 5 sides are provided with the first inserted link 6, the ratchet 8 that ratchet mechanism comprises ratchet 7, be connected with ratchet 7 and the first connecting rod 9 hinged with ratchet 8; Described frame 1 is provided with the first power transmission shaft 10, and this first power transmission shaft 10 is provided with the first eccentric wheel 11, and this first eccentric wheel 11 is hinged with first connecting rod 9; The first power transmission shaft 10 is in transmission connection with clutch 4, described frame 1 is provided with Automatic Charging Device, this Automatic Charging Device comprises the cam mechanism that turns to discharging axle 12 and driving to turn to discharging axle 12 to turn to that is arranged at frame 1, turn to discharging axle 12 to be provided with discharging pedestal 13, discharging pedestal 13 is provided with rotating feeding mold 14 and reaches movably discharging inserted link 15, and this feeding mold 14 offers be used to extracting a hole 16 of wax crayon; The below of described mould basin 5 is provided with synchronizes the rotating disk 17 that rotates with mould basin 5, this rotating disk 17 is provided with several inserted link seat 18, the first inserted links 6 moving up and down and is fixedly installed on inserted link seat 18; The below of described feeding mold 14 is provided with and drives the material jacking mechanism that inserted link seat 18 moves up, and this material jacking mechanism is arranged at the below of rotating disk 17.
The present invention in process of production, raw material after heating and melting is injected in the mould pipe of mould basin 5 and carries out cooling processing, mould basin 5 is intermittent rotary under the effect of ratchet mechanism, when the mould pipe turns to the below of Automatic Charging Device, feeding mold 14 turns to horizontal level, and rest on the mould pipe directly over, inserted link seat 18 and the first inserted link 6 move up under the driving of material jacking mechanism at this moment, by the first inserted link 6, the wax crayon of cooling forming is ejected to the mould pipe, the wax crayon of moulding is by in a hole 16 of the first inserted link 6 push feed moulds 14; Then, discharging pedestal 13, with turning to discharging axle 12 under the effect of cam mechanism, to rotate certain angle, makes feeding mold 14 remove mould basin 5; Subsequently, discharging inserted link 15 moves, and the wax crayon of moulding is ejected to feeding mold 14, and the Action of Gravity Field at self after the wax crayon of moulding is ejected falls, thereby realizes its automatic discharging action.
After start, if need to debug or during service work, operated clutch 4 can make the parts such as the first power transmission shaft 10, ratchet mechanism, Automatic Charging Device shut down easily, and is practical equipment.
After improved automatic crayon forming machine of the present invention adopts above-mentioned improvement project, greatly improved the output that carries out a cyclic process (heating, injection raw material, cooling forming, discharging), improve production efficiency, reduced the energy consumption of producing, practical.
The described material jacking mechanism of the present embodiment comprises the liftout frame 19 that is arranged at frame 1, the liftout bent axle 20 that is arranged at liftout frame 19 and the ejector beam 21 that is movably set in liftout frame 19, liftout bent axle 20 is socketed with second connecting rod 22, second connecting rod 22 is hinged with the bottom of ejector beam 21, and liftout bent axle 20 and the first power transmission shaft 10 are in transmission connection.
under the drive of the first power transmission shaft 10, liftout bent axle 20 rotates, and drive second connecting rod 22 moves up and down, with driving ejector beam 21, do and move up and down, when feeding mold 14 turns to horizontal level, and rest on the mould pipe directly over the time, inserted link seat 18 and the first inserted link 6 move up under the driving of material jacking mechanism, by the first inserted link 6, the wax crayon of cooling forming is ejected to the mould pipe, by the first inserted link 6, the wax crayon of cooling forming is ejected to the mould pipe, liftout bent axle 20 is rotated further subsequently, ejector beam 21 moves down under the effect of second connecting rod 22, make the first inserted link 6 exit the mould pipe, in order to carry out liftout action next time.
The described cam mechanism of the present embodiment comprises second driving shaft 23, the cam 24 that is arranged at second driving shaft 23 that is installed in frame 1 and is arranged at the fork 25 that turns to discharging axle 12, conflicts and be connected with cam 24 in an end of fork 25.
Cam 24 rotates under the effect of the first power transmission shaft 10, to promote fork 25, swing, and then drive and turn to discharging axle 12 to do the back rotation of coming of certain angle scope, and is to realize the kinetic energy that transports of discharging pedestal 13 and feeding mold 14, practical.
Described first power transmission shaft 10 of the present embodiment is provided with the first bevel gear 26, and second driving shaft 23 is provided with the second bevel gear 27, the first bevel gears 26 and the second bevel gear 27 is connected with a joggle, so that realize being in transmission connection of the first power transmission shaft 10 and second driving shaft 23.
The described discharging pedestal 13 of the present embodiment is provided with and drives the slider-crank mechanism that discharging inserted link 15 moves, this slider-crank mechanism comprises third connecting rod 28, be articulated in the second eccentric wheel 41 of discharging pedestal 13, be movably set in the unloading rack 29 of discharging pedestal 13, described discharging inserted link 15 is arranged at unloading rack 29, one end of third connecting rod 28 and the second eccentric wheel 41 are hinged, and the other end of third connecting rod 28 and unloading rack 29 are hinged.
After feeding mold 14 was removed mould basin 5, the second eccentric wheel 41 rotated, and drove third connecting rod 28 motions, to promote unloading rack 29, moved around, thereby controlled the propelling of discharging inserted link 15 and return action, and is simple in structure, manual dexterity.
the described frame 1 of the present embodiment is fixedly installed sheave 30, the outer wall of sheave 30 offers crank slot 31, described discharging pedestal 13 is provided with liftable tooth bar 33, the 4th connecting rod 34, the first rotating shaft 35 and the second rotating shaft 36, the first rotating shaft 35 and the second rotating shaft 36 are articulated in discharging pedestal 13, the bottom activity of tooth bar 33 is embedded in the crank slot 31 of sheave 30, one end of the first rotating shaft 35 is provided with and tooth bar 33 meshed gears 37, the other end of the first rotating shaft 35 is provided with the first fork, described feeding mold 14 is arranged at the second rotating shaft 36, one end of the second rotating shaft 36 is provided with the second fork, the two ends of the 4th connecting rod 34 are connected with the second fork with the first fork respectively.
When feeding mold 14 be in rest on the mould pipe directly over the time, feeding mold 14 is horizontal level; Described discharging pedestal 13 is synchronizeed rotation with turning to discharging axle 12, feeding mold 14 is away from mould basin 5, at this moment, tooth bar 33 is around sheave 30 motions, the bottom of tooth bar 33 is done and is moved downward under the effect of crank slot 31, tooth bar 33 driven gears 37 are done the rotation of certain angle scope, and by the transmission of the first rotating shaft 35, the 4th connecting rod 34 and the second rotating shaft 36, thereby drive feeding mold 14 and turn to vertical position by horizontal level, so that the discharging of discharging inserted link 15 operation.When feeding mold 14 need to get back to the mould pipe directly over the time, described discharging pedestal 13 rotates with turning to discharging axle 12 synchronous backwards, the bottom of tooth bar 33 is done and is moved upward under the effect of crank slot 31, same by the gearing of the first rotating shaft 35, the 4th connecting rod 34 and the second rotating shaft 36, make feeding mold 14 be turned back to horizontal level, for the feeding operation of next time is prepared.
Described frame 1 side of the present embodiment is provided be used to collecting the finished product bucket 38 of finished product wax crayon.When discharging inserted link 15 moves, the wax crayon of moulding is ejected to feeding mold 14, after the wax crayon of moulding is ejected when the Action of Gravity Field of self falls, the finished product wax crayon just falls into finished product bucket 38, thereby automatically the finished product wax crayon is collected, avoid the finished product wax crayon that is scattered is carried out to the secondary collection, production efficiency is high.
Described first power transmission shaft 10 of the present embodiment is provided with handwheel 39.When equipment being debugged or during service work, rotating handwheel 39 is the stall position of the parts such as capable of regulating the first power transmission shaft 10, ratchet mechanism, Automatic Charging Device, convenient debugging or maintenance, practicality is stronger.
The described frame 1 of the present embodiment is provided with bite 40, and the upper surface of the blade of this bite 40 and mould basin 5 is close to.While being cast in the raw material of hot melt in the mould pipe, understand the upper surface that some raw material residues in mould basin 5, mould basin 5 is when rotating, and the raw material that residues in mould basin 5 upper surfaces is cut cutter 40 and roots out, thereby prevent that residual raw material from affecting the normal operation of material jacking mechanism, guarantee the normal operation of liftout action.
Above-described embodiment is preferably one of implementation of the present invention, in addition, all right alternate manner realization of the present invention, any apparent replacement is all within protection scope of the present invention without departing from the inventive concept of the premise.

Claims (9)

1. improved automatic crayon forming machine, comprise frame (1), be arranged at the motor (2) of frame (1), the reduction box (3) that is connected with motor (2), the clutch (4) that is connected with reduction box (3), the mould basin (5) that is arranged at frame (1), the mould pipe that is arranged at mould basin (5) and be used to driving the ratchet mechanism of mould basin (5) intermittent rotary, mould basin (5) side is provided with the first inserted link (6), the ratchet (8) that ratchet mechanism comprises ratchet (7), be connected with ratchet (7) and the first connecting rod (9) hinged with ratchet (8); Described frame (1) is provided with the first power transmission shaft (10), and this first power transmission shaft (10) is provided with the first eccentric wheel (11), and the first eccentric wheel (11) is hinged with first connecting rod (9); The first power transmission shaft (10) is in transmission connection with clutch (4), it is characterized in that: described frame (1) is provided with Automatic Charging Device, this Automatic Charging Device comprises the cam mechanism that turns to discharging axle (12) and driving to turn to discharging axle (12) to turn to that is arranged at frame (1), turn to discharging axle (12) to be provided with discharging pedestal (13), discharging pedestal (13) is provided with rotating feeding mold (14) and reaches movably discharging inserted link (15), and this feeding mold (14) offers be used to extracting a hole (16) of wax crayon; The below of described mould basin (5) is provided with synchronizes the rotating disk (17) that rotates with mould basin (5), this rotating disk (17) is provided with several inserted link seats moving up and down (18), and the first inserted link (6) is fixedly installed on inserted link seat (18); The below of described feeding mold (14) is provided with and drives the material jacking mechanism that inserted link seat (18) moves up, and this material jacking mechanism is arranged at the below of rotating disk (17).
2. improved automatic crayon forming machine according to claim 1, it is characterized in that: described material jacking mechanism comprises the liftout frame (19) that is arranged at frame (1), the liftout bent axle (20) that is arranged at liftout frame (19) and the ejector beam (21) that is movably set in liftout frame (19), liftout bent axle (20) is socketed with second connecting rod (22), second connecting rod (22) is hinged with the bottom of ejector beam (21), and liftout bent axle (20) is in transmission connection with the first power transmission shaft (10).
3. improved automatic crayon forming machine according to claim 1, it is characterized in that: described cam mechanism comprises second driving shaft (23), the cam (24) that is arranged at second driving shaft (23) that is installed in frame (1) and is arranged at the fork (25) that turns to discharging axle (12), conflicts and be connected with cam (24) in an end of fork (25).
4. improved automatic crayon forming machine according to claim 3, it is characterized in that: described the first power transmission shaft (10) is provided with the first bevel gear (26), second driving shaft (23) is provided with the second bevel gear (27), and the first bevel gear (26) is connected with a joggle with the second bevel gear (27).
5. improved automatic crayon forming machine according to claim 1, it is characterized in that: described discharging pedestal (13) is provided with and drives the mobile slider-crank mechanism of discharging inserted link (15), this slider-crank mechanism comprises third connecting rod (28), be articulated in second eccentric wheel (41) of discharging pedestal (13), be movably set in the unloading rack (29) of discharging pedestal (13), described discharging inserted link (15) is arranged at unloading rack (29), one end of third connecting rod (28) and the second eccentric wheel (41) are hinged, the other end of third connecting rod (28) and unloading rack (29) are hinged.
6. improved automatic crayon forming machine according to claim 1, it is characterized in that: described frame (1) is fixedly installed sheave (30), the outer wall of sheave (30) offers crank slot (31), described discharging pedestal (13) is provided with liftable tooth bar (33), the 4th connecting rod (34), the first rotating shaft (35) and the second rotating shaft (36), the first rotating shaft (35) and the second rotating shaft (36) are articulated in discharging pedestal (13), the bottom activity of tooth bar (33) is embedded in the crank slot (31) of sheave (30), one end of the first rotating shaft (35) is provided with and tooth bar (33) meshed gears (37), the other end of the first rotating shaft (35) is provided with the first fork, described feeding mold (14) is arranged at the second rotating shaft (36), one end of the second rotating shaft (36) is provided with the second fork, the two ends of the 4th connecting rod (34) are connected with the second fork with the first fork respectively.
7. improved automatic crayon forming machine according to claim 1, it is characterized in that: described frame (1) side is provided be used to collecting the finished product bucket (38) of finished product wax crayon.
8. improved automatic crayon forming machine according to claim 1, it is characterized in that: described the first power transmission shaft (10) is provided with handwheel (39).
9. improved automatic crayon forming machine according to claim 1, it is characterized in that: described frame (1) is provided with bite (40), and the upper surface of the blade of this bite (40) and mould basin (5) is close to.
CN2010105420078A 2010-11-12 2010-11-12 Improved full-automatic forming machine for crayon Active CN102463776B (en)

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CN107472572B (en) * 2017-07-14 2019-05-31 安徽鼎恒再制造产业技术研究院有限公司 A kind of welding machine electromechanics accessory homing position type automatic packing device
CN111332047B (en) * 2020-03-24 2021-04-02 台州市美琪乐工艺品有限公司 Crayon forming machine
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US4669905A (en) * 1985-09-12 1987-06-02 Hanna John E Marking apparatus
CN2460339Y (en) * 2000-12-12 2001-11-21 顺德市乐从镇大罗宏业陶瓷厂 Glazing device
CN200960792Y (en) * 2005-07-06 2007-10-17 王其旭 Watercolor pencil assembly machine
CN201099135Y (en) * 2007-08-21 2008-08-13 王其旭 Full-automatic oil painting forming machine
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CN201960902U (en) * 2010-11-12 2011-09-07 王其旭 Improved automatic crayon forming machine

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