CN215381190U - Novel tea ball making mold - Google Patents

Abstract

The utility model discloses a novel tea ball making mold, which comprises: the tea ball forming mold comprises a main body mold, an upper ejection mold core, a forming insert mold, a lower ejection mold core, a transverse pushing movable mold, a cover plate, a heating pipe and a longitudinal pressing movable mold, wherein the tea ball is a formed product of the novel tea ball forming mold; set up the longitudinal compression movable mould above the main part mould, the preceding shaping of setting up of main part mould is inlayed the mould, main part mould rear end sets up violently pushing away the movable mould, main part mould both sides set up the heating tube, each one in both sides, and the heating tube setting is in the heating tube inslot of main part mould, main part mould both sides set up the apron, when ejecting last mold core, ejecting last mould and ejecting lower mould, ejecting lower mold core slides when to the intermediate position, go up the mold core shaping face, the shaping chamber, lower mould shaping chamber, lower mold core shaping face forms a complete circle, this middle circle is mould fashioned tea ball promptly. The labor cost of the factory is saved.

Description

Novel tea ball making mold

Technical Field

The utility model relates to the field of tea making equipment, in particular to a novel tea ball making mold.

Background

The tea ball is also called tea dragon ball, and is increasingly popular among tea drinkers after tea, tea strips, tea cakes and tea bricks are scattered, and is particularly preferred by new tea customers. The problems of difficult quantitative tea taking, tea prying, tea cutting and the like can be avoided, and the tea can be brewed on one pot easily only by taking one tea ball at will. The tea ball is usually made by traditional manual method, i.e. the rolled tea is filled into a ball-shaped former, then heated and dried to be formed, finally the former is dropped off, and the tea ball is collected. There is a large amount of problems: 1. the production efficiency is low, the time consumption is long, the working strength is high, and the labor cost is high; 2. most of the manual making is difficult to quantify by virtue of experience, the weight of the tea ball still has certain difference, and finally the quality of the tea ball still has difference, and 3, a large amount of hands directly contact the tea, so that the sanitation is difficult to guarantee. Although a mechanical forming machine is also adopted in recent years to roll tea leaves so as to replace the traditional manual rolling mode and reduce the labor intensity of workers, the rolling intensity of a manipulator is difficult to control, so that the tea leaves are damaged more, and the appearance quality of the tea leaves is seriously influenced. The market also has semi-automatic tea ball production facility at present, but the fashioned mould of tea ball is crucial in tea ball drawing of patterns in-process, and the quality of direct influence tea ball, the speed efficiency of production etc. lead to the damaged more serious its process of tea ball to waste time and energy in traditional tea ball mould production process, and is with high costs, and production efficiency is low.

We provide a novel tea ball making mould, which can completely solve the above problems.

Disclosure of Invention

The utility model aims to provide a secondary demoulding mechanism of tea ball making equipment, which can solve the problems in the background introduction.

In order to achieve the purpose, the technical scheme of the utility model is as follows:

a novel tea ball making mold comprises: the tea ball forming mold comprises a main body mold, an upper ejection mold core, a forming insert mold, a lower ejection mold core, a transverse pushing movable mold, a cover plate, a heating pipe and a longitudinal pressing movable mold, wherein the tea ball is a formed product of the novel tea ball forming mold; the heating tube heating device is characterized in that a longitudinal pressing die is arranged on the main die, the length and width of the longitudinal pressing die is just matched with a longitudinal pressing die cavity of the main die, a forming insert die is arranged in front of the main die and fixed in front of the main die through an inner hexagonal, a transverse pushing die cavity A of the main die corresponds to a transverse pushing die cavity B size matching interface of the forming insert die, a transverse pushing die is arranged at the rear end of the main die, the front end of the transverse pushing die is arranged in the transverse pushing die cavity A of the main die, the transverse pushing die can slide into the transverse pushing die cavity B of the forming insert die along the transverse pushing die cavity A, heating tubes are arranged on two sides of the main die, the two sides of the main die are respectively provided with one heating tube, the heating tubes are arranged in heating tube grooves of the main die, cover plates are arranged on two sides of the main die, and the heating tubes are fixed on two sides of the main die through inner hexagonal; the upper ejection mold core is arranged in the upper ejection mold, and the outer diameter of the upper ejection mold core is matched with the inner cavity of the upper ejection mold and can slide in the inner cavity of the upper ejection mold; the ejection lower die core is arranged in the ejection lower die, and the outer diameter of the ejection lower die core is matched with the inner cavity of the ejection lower die and can slide in the inner cavity of the ejection lower die; the upper ejection mold core is arranged on the molding mold cavity of the molding insert, the lower ejection mold core is arranged above and below the molding mold cavity of the molding insert, and when the upper ejection mold core, the lower ejection mold core and the lower ejection mold core slide to the middle position, the molding surface of the upper mold core, the molding cavity, the lower mold molding cavity and the molding surface of the lower mold core form a complete circle, and the middle circle is the tea ball molded by the mold.

Furthermore, the upper mold core forming surface of the upper ejection mold core is matched with the upper mold core forming cavity of the upper ejection mold core to form a semicircle, and the lower mold core forming cavity of the lower ejection mold core is matched with the lower mold core forming surface of the lower ejection mold core to form a semicircle.

Further, the shaping is inlayed the mould and is vertically set up the shaping die cavity, and the shaping die cavity is the round hole form, and this round hole diameter size matches with the external diameter of ejecting last mould and ejecting lower mould, shaping is inlayed the mould bottom and is set up the direction position, plays the guide effect when ejecting lower mould inserts the shaping die cavity inside, shaping is inlayed the mould side and is set up horizontal push die cavity B, and horizontal push die cavity B matches with the horizontal push die cavity A of main part mould, and long style size is the same, and horizontal push die can slide and get into horizontal push die cavity B in, and the arc surface of horizontal push die forms whole cylinder cavity with the shaping die cavity.

Compared with the prior art, the utility model has the advantages and positive effects that:

the innovative design realizes the automatic process that tea leaves enter a die cavity of the die, and are transversely fed after being longitudinally fed, the upper die and the lower die are oppositely extruded to manufacture tea balls, and then the tea balls are finally ejected out and demoulded.

The tea ball making machine has the advantages that the whole structure is complete, the conception is ingenious, tea leaves are fed into the longitudinal pressing die cavity, the tea leaves are longitudinally pressed downwards and then transversely pushed, the tea balls are cured and pressure-maintained through the upper die core of the upper die and the lower die core of the lower die, and the tea balls are demoulded, the whole process automation of the tea ball making process is really realized through the scientific and efficient design concept, the traditional large amount of labor is reduced, the efficiency is high, the operation is stable, the parameters are convenient to set, the safety and the reliability are realized, a large amount of manpower is saved, the labor intensity of workers is reduced, and the labor cost of a factory is saved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is an exploded view of the present invention;

FIG. 2 is an assembled view of the present invention;

FIG. 3 is a view of the main body mold structure of the present invention;

FIG. 4 is a sectional view of the main body mold of the present invention;

FIG. 5 is a top die core structure of the present invention;

FIG. 6 is a top die structure of the present invention;

FIG. 7 is a view of the forming insert of the present invention;

FIG. 8 is a view of the structure of the lower ejector die of the present invention;

FIG. 9 is a view of the structure of the lower ejector die core of the present invention;

FIG. 10 is a view of the construction of the lateral pushing die of the present invention;

in the figure: a main body mould-1, an upper ejection mould core-2, an upper ejection mould-3, a forming insert mould-4, a lower ejection mould-5, a lower ejection mould core-6, a transverse pushing mould-7, a cover plate-8, a heating tube-9, a longitudinal pressing mould-10, a tea ball-90,

A longitudinal pressing die cavity-11, a transverse pushing die cavity A-12, a heating tube groove-13, an upper die core forming surface-21, a forming cavity-31, an upper ejector die inner cavity-32, a forming die cavity-41, a transverse pushing die cavity B-42, a guide position-43, a lower die forming cavity-51, an lower ejector die inner cavity-52, a lower die core forming surface-61, an arc surface-71 and a positioning hole-72.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

As shown in fig. 1-10, a novel tea ball making mold comprises: the tea ball forming mold comprises a main body mold-1, an upper ejection mold core-2, an upper ejection mold-3, a forming insert mold-4, a lower ejection mold-5, a lower ejection mold core-6, a transverse pushing mold-7, a cover plate-8, a heating tube-9 and a longitudinal pressing mold-10, wherein a tea ball-90 is a forming product of the novel tea ball forming mold; a longitudinal pressing die-10 is arranged on the main body die-1, the length and width of the longitudinal pressing die-10 are just matched with a longitudinal pressing die cavity-11 of the main body die-1, a forming insert die-4 is arranged in front of the main body die-1 and is fixed in front of the main body die-1 through an inner hexagonal, a transverse pushing die cavity A-12 of the main body die-1 is corresponding to a transverse pushing die cavity B-42 size matching interface of the forming insert die-4, a transverse pushing die-7 is arranged at the rear end of the main body die-1, the front end of the transverse pushing die-7 is arranged in the transverse pushing die cavity A-12 of the main body die-1, the transverse pushing die-7 can slide into the transverse pushing die cavity B-42 of the forming insert die-4 along the transverse pushing die cavity A-12, heating tubes-9 are arranged at two sides of the main body die-1, the two sides of the main body mould-1 are respectively provided with a heating tube-9, the heating tubes-9 are arranged in heating tube grooves-13 of the main body mould-1, the two sides of the main body mould-1 are provided with cover plates-8, and the cover plates are fixed on the two sides of the main body mould-1 through inner hexagonal heads to protect the heating tubes-9; the ejection upper mold core-2 is arranged in the ejection upper mold-3, and the outer diameter of the ejection upper mold core-2 is matched with an ejection upper mold inner cavity-32 of the ejection upper mold-3 and can slide in the ejection upper mold inner cavity-32; the ejection lower mold core-6 is arranged in the ejection lower mold-5, and the outer diameter of the ejection lower mold core-6 is matched with the ejection lower mold inner cavity-52 of the ejection lower mold-5 and can slide in the ejection lower mold inner cavity-52; the upper ejection mold core-2 is arranged on a molding mold cavity-41 of the molding insert-4, the lower ejection mold core-5 is arranged above and below the molding mold cavity-41 of the molding insert-4, and when the upper ejection mold core-2, the upper ejection mold core-3, the lower ejection mold core-5 and the lower ejection mold core-6 slide to intermediate positions, a complete circle is formed by an upper mold core molding surface-21, a molding cavity-31, a lower mold molding cavity-51 and a lower mold core molding surface-61, and the middle circle is the tea ball-90 molded by the mold.

In this embodiment, as shown in fig. 2, the upper mold core forming surface-21 of the upper ejection mold core-2 and the forming cavity-31 of the upper ejection mold core-3 are matched into a semicircle, and the lower mold forming cavity-51 of the lower ejection mold core-5 and the lower mold core forming surface-61 of the lower ejection mold core-6 are matched into a semicircle.

In this embodiment, as shown in fig. 7, the molding insert-4 is longitudinally provided with a molding cavity-41, the molding cavity-41 is in a circular hole shape, the diameter of the circular hole is matched with the outer diameters of the upper ejection die-3 and the lower ejection die-5, the bottom of the molding insert-4 is provided with a guiding direction-43 which plays a guiding role when the lower ejection die-5 is inserted into the molding cavity-41, the side surface of the molding insert-4 is provided with a horizontal pushing cavity B-42, the horizontal pushing cavity B-42 is matched with the horizontal pushing cavity a-12 of the main body die-1, the length and the size are the same, the horizontal pushing die-7 can slide into the horizontal pushing cavity B-42, and the arc surface-71 of the horizontal pushing die-7 and the molding cavity-41 form a whole cylindrical cavity.

The working process of the utility model is as follows:

firstly, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, in an initial state, the upper mold core-2 is ejected and slides to the upper mold core forming surface-21 in the upper ejection mold-3 to form a semicircle shape in the forming cavity-31, and the tail end of the forming cavity-31 is positioned on the upper surface of the transverse ejection mold cavity B-42; ejecting a lower mold core-6 to slide in an ejection lower mold-5 until a lower mold molding cavity-51 forms a semicircle shape on a lower mold core molding surface-61, ejecting the lower mold core-6 and the ejection lower mold-5 to penetrate through a guide position-43 simultaneously, ejecting a lower mold molding cavity-51 of the lower mold-5 at the lower surface position of a transverse pushing mold cavity B-42, placing a heating tube-9 into a heating tube groove-13 of a main body mold-1, fixing a cover plate-8 by an inner hexagonal, heating the heating tube-9 by an energizing source, when the temperature of the main body mold-1 reaches a set temperature, placing tea leaves into a longitudinal pressing mold cavity-11 of the main body mold-1, pushing a longitudinal pressing mold-10 by a cylinder to descend just parallel to an upper arm of a transverse pushing mold cavity A-12, pushing a positioning hole-72 by the cylinder of a transverse pushing mold-7 to be positioned and installed with the cylinder, the air cylinder pushes the transverse pushing mold-7 to slide forwards in the transverse pushing mold cavity A-12, the transverse pushing mold-7 pushes the tea in the transverse pushing mold cavity A-12 to slide forwards, the tea is pushed into the molding mold cavity-41 through the transverse pushing mold cavity B-42, the arc surface-71 of the transverse pushing mold-7 and the molding mold cavity-41 form a whole cylinder, the upper mold core-2 and the upper mold core-3 are pushed out to slide downwards at the same time, the lower mold core-5 and the lower mold core-6 are pushed out to slide upwards at the same time, and when the upper mold core-2 and the upper mold core-3 are pushed out to the middle position and the lower mold core-5 and the lower mold core-6 are pushed out to the middle position, the upper mold core molding surface-21, the molding cavity-31, the lower mold molding cavity-51, the lower mold molding cavity, The four lower mold core forming surfaces-61 form a complete spherical shape, the tea in the forming mold cavity-41 is pressed into a tea ball-90, the upper mold core-2 and the upper mold-3 are ejected after pressure maintaining, the lower mold-5 and the lower mold core-6 are ejected synchronously and downwards slid at the same time until the tea ball-90 completely leaves the lower surface of the forming insert mold-4 and is separated from the forming mold cavity-41, the lower mold-5 and the lower mold core-6 are ejected after continuously descending for a section, the lower mold-5 stops ejecting the lower mold core-6 and upwards slides for a few millimeters, the tea ball-90 is demolded from the lower mold forming cavity-51, the upper mold core-2 is ejected at the moment, the upper mold core-3 is still ejected for a few millimeters downwards, the tea ball-90 is demolded from the forming cavity-31 of the upper mold-3, at the moment, the longitudinally-pressing mold-10 slides upwards for resetting, the horizontally-pushing mold-7 slides backwards for resetting, the upper ejection mold core-2 and the upper ejection mold core-3 slide upwards for resetting, and the lower ejection mold core-5 and the lower ejection mold core-6 slide upwards for resetting, so that the process flow of the novel tea ball making mold for forming the tea balls-90 is completed.

The tea ball making machine has the advantages that the whole structure is complete, the conception is ingenious, tea leaves are fed into the longitudinal pressing die cavity, the tea leaves are longitudinally pressed downwards and then transversely pushed, the tea balls are cured and pressure-maintained through the upper die core of the upper die and the lower die core of the lower die, and the tea balls are demoulded, the whole process automation of the tea ball making process is really realized through the scientific and efficient design concept, the traditional large amount of labor is reduced, the efficiency is high, the operation is stable, the parameters are convenient to set, the safety and the reliability are realized, a large amount of manpower is saved, the labor intensity of workers is reduced, and the labor cost of a factory is saved.

The design concept of the present invention is not limited to the above embodiments, and all other embodiments obtained by those skilled in the art without any inventive work should be included in the scope of the present invention, and any modifications, equivalent replacements, improvements, etc. made by the present invention without substantial changes should fall into the scope of the present invention.

Claims (3)

1. The utility model provides a novel tealeaves system ball mould which characterized in that includes: the tea ball forming mold comprises a main body mold, an upper ejection mold core, a forming insert mold, a lower ejection mold core, a transverse pushing movable mold, a cover plate, a heating pipe and a longitudinal pressing movable mold, wherein the tea ball is a formed product of the novel tea ball forming mold; the heating tube heating device is characterized in that a longitudinal pressing die is arranged on the main die, the length and width of the longitudinal pressing die is just matched with a longitudinal pressing die cavity of the main die, a forming insert die is arranged in front of the main die and fixed in front of the main die through an inner hexagonal, a transverse pushing die cavity A of the main die corresponds to a transverse pushing die cavity B size matching interface of the forming insert die, a transverse pushing die is arranged at the rear end of the main die, the front end of the transverse pushing die is arranged in the transverse pushing die cavity A of the main die, the transverse pushing die can slide into the transverse pushing die cavity B of the forming insert die along the transverse pushing die cavity A, heating tubes are arranged on two sides of the main die, the two sides of the main die are respectively provided with one heating tube, the heating tubes are arranged in heating tube grooves of the main die, cover plates are arranged on two sides of the main die, and the heating tubes are fixed on two sides of the main die through inner hexagonal; the upper ejection mold core is arranged in the upper ejection mold, and the outer diameter of the upper ejection mold core is matched with the inner cavity of the upper ejection mold and can slide in the inner cavity of the upper ejection mold; the ejection lower die core is arranged in the ejection lower die, and the outer diameter of the ejection lower die core is matched with the inner cavity of the ejection lower die and can slide in the inner cavity of the ejection lower die; the upper ejection mold core is arranged on the molding mold cavity of the molding insert, the lower ejection mold core is arranged above and below the molding mold cavity of the molding insert, and when the upper ejection mold core, the lower ejection mold core and the lower ejection mold core slide to the middle position, the molding surface of the upper mold core, the molding cavity, the lower mold molding cavity and the molding surface of the lower mold core form a complete circle, and the middle circle is the tea ball molded by the mold.

2. The novel tea ball making mold according to claim 1, wherein the upper mold core forming surface of the upper ejection mold core is matched with the upper mold core forming cavity of the upper ejection mold core to form a semicircle, and the lower mold core forming cavity of the lower ejection mold core is matched with the lower mold core forming surface of the lower ejection mold core to form a semicircle.

3. The novel tea ball making mold according to claim 1, wherein the molding insert is longitudinally provided with a molding mold cavity, the molding mold cavity is in a circular hole shape, the diameter of the circular hole is matched with the outer diameters of the ejection upper mold and the ejection lower mold, the bottom of the molding insert is provided with a guiding position, the guiding function is realized when the ejection lower mold is inserted into the molding mold cavity, the side surface of the molding insert is provided with a transverse pushing mold cavity B, the transverse pushing mold cavity B is matched with a transverse pushing mold cavity A of the main body mold, the length dimension of the transverse pushing mold cavity B is the same, the transverse pushing mold can slide into the transverse pushing mold cavity B, and the arc surface of the transverse pushing mold and the molding mold cavity form a whole cylindrical cavity.

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