CN105172045B - Mould structure - Google Patents

Mould structure Download PDF

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Publication number
CN105172045B
CN105172045B CN201510575233.9A CN201510575233A CN105172045B CN 105172045 B CN105172045 B CN 105172045B CN 201510575233 A CN201510575233 A CN 201510575233A CN 105172045 B CN105172045 B CN 105172045B
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Prior art keywords
ejector plate
plate
mould
ejector retainner
retainner plate
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CN105172045A (en
Inventor
曾庆援
李映强
杨勇
陈远财
葛承
尹鸿林
邓剑明
彭清连
邱盛平
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Union Optech Co Ltd
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Union Optech Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/4005Ejector constructions; Ejector operating mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/36Moulds having means for locating or centering cores
    • B29C2045/363Moulds having means for locating or centering cores using a movable core or core part

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention relates to a mould structure, comprising a mould frame, wherein a cavity is arranged in the mould frame, an opening communicated with the cavity is arranged on the mould frame, a first ejector plate and a second ejector plate which can move are arranged in the cavity, a central core is arranged on the second ejector plate, the central core passes through the first ejector plate and the opening and extends to the upper surface of the mould frame, an ejector pin for ejecting a mould pressing product at the top end of the central core is arranged on the first ejector plate, a limit screw for adjusting the positions of the first ejector plate and the second ejector plate is arranged between the first ejector plate and the second ejector plate, a lower mould core is arranged on the outer side of the upper end of the central core, and an upper mould core is arranged above the lower mould core, the invention can directly clean and wipe the mould core part on an injection molding machine through the improvement of the mould structure, guarantee to exhaust unblocked, reduce the clean maintenance number of times of lower mould, improve production efficiency, reduce cost promotes injection moulding product quality by a wide margin.

Description

一种模具结构a mold structure

【技术领域】【Technical field】

本发明涉及一种模具结构。The invention relates to a mold structure.

【背景技术】【Background technique】

模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具,简而言之,模具是用来成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成,它主要通过所成型材料物理状态的改变来实现物品外形的加工。Mold, various molds and tools used in industrial production for injection molding, blow molding, extrusion, die-casting or forging forming, smelting, stamping and other methods to obtain the required products. In short, molds are tools used to shape objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the object through the change of the physical state of the formed material.

精密产品为了保证产品尺寸的稳定性模具上都要重点考虑模具的排气问题,为解决排气不良的办法是入子化做镶件,传统的镶件做法都是固定的,这种方法只能对应小批量生产,如需大批量生产时因塑胶注射成型过程中会产生瓦斯气体,此气体会堵塞住镶件间的排气缝隙,引起产品不良,因模芯镶件是固定不动的,直接在注塑机上不可能对它进行清洁,此时就只能下模并全部拆开进行清洁保养,装好模后再重新上机进行生产,如此反复操作就会大大降低生产效率。For precision products, in order to ensure the stability of the product size, the exhaust of the mold must be considered on the mold. The solution to the poor exhaust is to make inserts. The traditional inserts are fixed. This method only It can correspond to small batch production. If mass production is required, gas gas will be generated during the plastic injection molding process. This gas will block the exhaust gap between the inserts and cause defective products, because the core inserts are fixed. , It is impossible to clean it directly on the injection molding machine. At this time, the mold can only be lowered and completely disassembled for cleaning and maintenance. After the mold is installed, the machine will be restarted for production. Repeated operations will greatly reduce production efficiency.

如图5所示,不可活动模芯的模具结构,开模后产品A在顶针21的作用下顶出脱离下模仁5,此结构生产了几百上千模后注塑过程中产生的瓦斯气体就会堵住中心型芯31与下模仁5中间的排气间隙,造成产品困气不良,此时就只能下机拆开模具进行清洗后再上机。As shown in Figure 5, the mold structure of the non-movable mold core, after the mold is opened, the product A is ejected from the lower mold core 5 under the action of the thimble 21. This structure produces hundreds of thousands of molds. The gas generated during the injection molding process Will block the exhaust gap between the center core 31 and the lower mold kernel 5, causing the product to be trapped and bad.

由于存在上述问题,有必要对其提出解决方案,本发明正是在这样的背景下作出的。Due to the above-mentioned problems, it is necessary to propose a solution, and the present invention is made under such a background.

【发明内容】【Content of invention】

本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种模具结构,通过模具结构改良使得可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,提高生产效率,降低成本,大幅提升注塑产品质量。The technical problem to be solved by the present invention is to provide a mold structure for the deficiencies in the above-mentioned prior art. Through the improvement of the mold structure, the mold core part can be cleaned and wiped directly on the injection molding machine, so as to ensure smooth exhaust and reduce the number of mold cores. The frequency of cleaning and maintenance improves production efficiency, reduces costs, and greatly improves the quality of injection molding products.

为实现上述目的,本发明采用了下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种模具结构,包括模架,在所述模架内设有空腔,在所述模架上设有与所述空腔相通的开口,在所述空腔内设有能活动的第一顶针板和第二顶针板,在所述第二顶针板上设有中心型芯,所述中心型芯穿过所述第一顶针板和所述开口延伸至所述模架上表面,在所述第一顶针板上设有用于顶出所述中心型芯顶端模压产品的顶针,在所述第一顶针板和第二顶针板之间设有用于调整所述第一顶针板和第二顶针板位置的限位螺钉,在所述中心型芯上端外侧设有下模仁,在所述下模仁上方设有上模仁。A mold structure, comprising a mold base, a cavity is provided in the mold base, an opening communicating with the cavity is provided on the mold base, and a movable first The ejector plate and the second ejector plate are provided with a central core on the second ejector plate, and the central core passes through the first ejector plate and the opening and extends to the upper surface of the formwork, where the The first ejector plate is provided with an ejector pin for ejecting the molded product at the top of the center core, and an ejector pin for adjusting the first ejector plate and the second ejector plate is provided between the first ejector plate and the second ejector plate. The limit screw at the position of the plate is provided with a lower mold core outside the upper end of the center core, and an upper mold core is arranged above the lower mold core.

在如上所述模架内壁与所述第二顶针板之间设有弹簧。A spring is arranged between the inner wall of the above-mentioned mold base and the second ejector plate.

在如上所述模架内设有定位销,所述定位销穿过所述第一顶针板和第二顶针板。Positioning pins are arranged in the mold frame as described above, and the positioning pins pass through the first ejector plate and the second ejector plate.

如上所述第一顶针板和第二顶针板层叠设置,所述第一顶针板设在所述第二顶针板上方。As mentioned above, the first ejector plate and the second ejector plate are stacked, and the first ejector plate is arranged above the second ejector plate.

如上所述第一顶针板由2块层叠的板块通过第一紧固螺钉紧固而成,所述顶针固定设在下层板块上,所述第二顶针板由2块层叠的板块通过第二紧固螺钉紧固而成,所述中心型芯固定设在下层板块上。As mentioned above, the first thimble plate is formed by fastening two stacked plates through the first fastening screw, the thimble is fixed on the lower plate, and the second thimble plate is formed by two stacked plates through the second fastening screw. It is formed by fastening screws, and the central core is fixed on the lower plate.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明通过模具结构改良使得可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,提高生产效率,降低成本,大幅提升注塑产品质量。1. Through the improvement of the mold structure, the invention can directly clean and wipe the mold core part on the injection molding machine to ensure smooth exhaust, reduce the number of cleaning and maintenance of the lower mold, improve production efficiency, reduce costs, and greatly improve the quality of injection molding products.

2、本发明提供一种模具结构,该模具结构通过不同的行程设定,实现中心型芯的活动,当对中心型芯清洗保养完之后,重新设定注塑机的顶出行程,使其恢复生产状态,这样就又可以进行第二批的生产,如此反复操作就能很大程度上提升产品的产量。2. The present invention provides a mold structure. The mold structure realizes the movement of the center core through different stroke settings. After the center core is cleaned and maintained, the ejection stroke of the injection molding machine is reset to restore it. Production status, so that the second batch of production can be carried out again, and such repeated operations can greatly increase the output of the product.

3、本发明之中在所述模架内壁与所述第二顶针板之间设有弹簧,生产时,当模具开模后,注塑机顶棍顶在第一顶针板上,使第一顶针板向前运动,第二顶针板在弹簧的作用下保证不动,顶针随着第一顶针板向前运动,从而顶出所述中心型芯上模压成型的产品A,此时必须设定注塑机只顶出距离L,L的大小可根据实际进行设定,优选为5mm,设计巧妙,模压精确。3. In the present invention, a spring is provided between the inner wall of the mold base and the second ejector plate. During production, after the mold is opened, the ejector rod of the injection molding machine is pushed against the first ejector plate, so that the first ejector pin The plate moves forward, the second thimble plate is kept stationary under the action of the spring, and the thimble moves forward with the first thimble plate, thereby ejecting the product A molded on the center core. At this time, the injection mold must be set The ejection distance of the machine is L, and the size of L can be set according to the actual situation, preferably 5mm, with ingenious design and precise molding.

4、本发明之中所述第一顶针板和第二顶针板层叠设置,所述第一顶针板设在所述第二顶针板上方,所述第一顶针板由2块层叠的板块通过第一紧固螺钉紧固而成,所述顶针固定设在下层板块上,所述第二顶针板由2块层叠的板块通过第二紧固螺钉紧固而成,所述中心型芯固定设在下层板块上,该设置便于对模具进行调整定位,便于操作。4. In the present invention, the first ejector plate and the second ejector plate are stacked, the first ejector plate is arranged above the second ejector plate, and the first ejector plate consists of two stacked plates passing through the second ejector plate. A fastening screw is fastened, the thimble is fixed on the lower plate, the second thimble plate is formed by fastening two stacked plates through the second fastening screw, and the central core is fixed on the On the lower plate, this setting is convenient for adjusting and positioning the mold, which is convenient for operation.

【附图说明】【Description of drawings】

图1为本发明的合模截面示意图。Fig. 1 is a schematic cross-sectional view of the clamping mold of the present invention.

图2为本发明开模、将产品顶出状态截面示意图。Fig. 2 is a schematic cross-sectional view of the state of mold opening and product ejection according to the present invention.

图3为本发明、将产品及中心型芯顶出状态截面示意图。Fig. 3 is a schematic cross-sectional view of the present invention, the state of ejecting the product and the central core.

图4为图3的分解示意图。FIG. 4 is an exploded schematic diagram of FIG. 3 .

图5为现有技术模具结构截面示意图。Fig. 5 is a schematic cross-sectional view of a mold structure in the prior art.

【具体实施方式】【detailed description】

下面结合附图对本发明做进一步详细的描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.

如图1至图4所示,一种模具结构,包括模架1,在所述模架1内设有空腔10,在所述模架1上设有与所述空腔10相通的开口11,在所述空腔10内设有能或活动第一顶针板2和第二顶针板3,在所述第二顶针板3上设有中心型芯31,所述中心型芯31穿过所述第一顶针板2和所述开口11延伸至所述模架1上表面,在所述第一顶针板2上设有用于顶出所述中心型芯31顶端模压产品的顶针21,在所述第一顶针板2和第二顶针板3之间设有用于调整所述第一顶针板2和第二顶针板3位置的限位螺钉4,在所述中心型芯31上端外侧设有下模仁5,在所述下模仁5上方设有上模仁6,本发明通过模具结构改良使得可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,提高生产效率,降低成本,大幅提升注塑产品质量,该模具结构通过不同的行程设定,实现中心型芯的活动,当对中心型芯清洗保养完之后,重新设定注塑机的顶出行程,使其恢复生产状态,这样就又可以进行第二批的生产,如此反复操作就能很大程度上提升产品的产量。As shown in Figures 1 to 4, a mold structure includes a mold frame 1, a cavity 10 is provided in the mold frame 1, and an opening communicating with the cavity 10 is provided on the mold frame 1 11. A first ejector plate 2 and a second ejector plate 3 which can be moved or moved are arranged in the cavity 10, and a central core 31 is arranged on the second ejector plate 3, and the central core 31 passes through The first ejector plate 2 and the opening 11 extend to the upper surface of the mold frame 1, and the first ejector plate 2 is provided with an ejector pin 21 for ejecting the molded product at the top of the central core 31. A stop screw 4 for adjusting the position of the first ejector plate 2 and the second ejector plate 3 is provided between the first ejector plate 2 and the second ejector plate 3, and a stop screw 4 is provided outside the upper end of the center core 31. The lower mold core 5 is provided with an upper mold core 6 above the lower mold core 5. Through the improvement of the mold structure, the present invention can directly clean and wipe the mold core part on the injection molding machine to ensure smooth exhaust and reduce the cleaning of the lower mold. Maintenance times, improve production efficiency, reduce costs, and greatly improve the quality of injection molding products. The mold structure realizes the movement of the center core through different stroke settings. After the center core is cleaned and maintained, reset the top of the injection molding machine. Make it out of the trip to restore the production status, so that the second batch of production can be carried out, and such repeated operations can greatly increase the output of the product.

如图1、图2、图3、图4所示,在本实施例中,在所述模架1内壁与所述第二顶针板3之间设有弹簧7,生产时,当模具开模后,注塑机顶棍顶在第一顶针板2上,使第一顶针板2向前运动,第二顶针板3在弹簧7的作用下保证不动,顶针21随着第一顶针板2向前运动,从而顶出所述中心型芯31上模压成型的产品A,此时必须设定注塑机只顶出距离L,L的大小可根据实际进行设定,优选为5mm,设计巧妙,模压精确。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, in this embodiment, a spring 7 is arranged between the inner wall of the mold base 1 and the second ejector plate 3. During production, when the mold is opened Finally, the ejector stick of the injection molding machine is pushed against the first ejector plate 2, so that the first ejector plate 2 moves forward, and the second ejector plate 3 is kept still under the action of the spring 7, and the ejector pin 21 follows the direction of the first ejector plate 2. front movement, thereby ejecting the molded product A on the center core 31. At this time, the injection molding machine must be set to only eject the distance L. The size of L can be set according to the actual situation. It is preferably 5 mm. The design is clever and the molding accurate.

如图1、图2、图3、图4所示,在本实施例中,在所述模架1内设有定位销8,所述定位销8穿过所述第一顶针板2和第二顶针板3,该定位销8使得所述第一顶针板2和第二顶针板3沿着定位销8活动,便于行程的操控,便于控制模具的精度。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, in this embodiment, a positioning pin 8 is arranged inside the mold frame 1, and the positioning pin 8 passes through the first ejector plate 2 and the second ejector plate. Two ejector plates 3, the positioning pins 8 make the first ejector plate 2 and the second ejector plate 3 move along the positioning pins 8, which is convenient for controlling the stroke and controlling the precision of the mould.

如图1、图2、图3、图4所示,在本实施例中,所述第一顶针板2和第二顶针板3层叠设置,所述第一顶针板2设在所述第二顶针板3上方,该设置便于对模具进行调整定位,便于操作。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, in this embodiment, the first ejector plate 2 and the second ejector plate 3 are stacked, and the first ejector plate 2 is arranged on the second ejector plate. Above the thimble plate 3, this setting is convenient for adjusting and positioning the mould, and is convenient for operation.

如图1、图2、图3、图4所示,在本实施例中,所述第一顶针板2由2块层叠的板块通过第一紧固螺钉91紧固而成,所述顶针21固定设在下层板块上,所述第二顶针板3由2块层叠的板块通过第二紧固螺钉92紧固而成,所述中心型芯31固定设在下层板块上,本发明通过模具结构改良使得可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,提高生产效率,降低成本,大幅提升注塑产品质量。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, in this embodiment, the first thimble plate 2 is formed by fastening two stacked plates through first fastening screws 91, and the thimble 21 Fixed on the lower plate, the second thimble plate 3 is formed by fastening two stacked plates through the second fastening screw 92, and the central core 31 is fixed on the lower plate. The present invention adopts the mold structure The improvement makes it possible to clean and wipe the mold core directly on the injection molding machine to ensure smooth exhaust, reduce the number of cleaning and maintenance of the lower mold, improve production efficiency, reduce costs, and greatly improve the quality of injection molding products.

如图1、图2、图3、图4所示,在本实施例中,当模具生产了几百上千模后注塑过程中产生的瓦斯气体就会堵住中心型芯31与下模仁5中间的排气间隙,造成产品困气不良,此时只需将注塑机的顶出行程设定为H,第二顶针板3在限位螺钉4的作用下带动得向前运动一段距离S,从而将中心型芯31顶出超过下模仁5的上表面,对中心型芯31进行清洗保养,清洗干净后重新将注塑机的顶出行程设定为L,这样就又可以进行第二批的生产,如此反复操作就能很大程度上提升产品的产量,L优选为5mm,S优选为6mm,H的长度等于L与S的长度之和,优选为11mm,本发明提供一种模具结构,该模具结构通过不同的行程设定,实现中心型芯的活动,当对中心型芯清洗保养完之后,重新设定注塑机的顶出行程,使其恢复生产状态,这样就又可以进行第二批的生产,如此反复操作就能很大程度上提升产品的产量。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, in this embodiment, when the mold produces hundreds of thousands of molds, the gas gas generated during the injection molding process will block the central core 31 and the lower mold core. 5 The exhaust gap in the middle causes the product to be trapped. At this time, it is only necessary to set the ejection stroke of the injection molding machine to H, and the second ejector plate 3 is driven forward by a distance S under the action of the limit screw 4. , so that the center core 31 is ejected beyond the upper surface of the lower mold core 5, and the center core 31 is cleaned and maintained. After cleaning, the ejection stroke of the injection molding machine is set to L again, so that the second Batch production, such repeated operations can greatly improve the output of products, L is preferably 5mm, S is preferably 6mm, and the length of H is equal to the sum of the lengths of L and S, preferably 11mm. The invention provides a mold structure, the mold structure realizes the movement of the center core through different stroke settings. After the center core is cleaned and maintained, the ejection stroke of the injection molding machine is reset to restore the production state, so that it can be carried out again. For the second batch of production, such repeated operations can greatly increase the output of the product.

Claims (3)

  1. A kind of 1. mould structure, it is characterised in that:Including mould bases (1), cavity (10) is provided with the mould bases (1), described Mould bases (1) is provided with the opening (11) communicated with the cavity (10), and the first top of energy activity is provided with the cavity (10) Needle plate (2) and the second ejector retainner plate (3), central core (31), the central core (31) are provided with second ejector retainner plate (3) The mould bases (1) upper surface is extended to through first ejector retainner plate (2) and the opening (11), in first ejector retainner plate (2) be provided with and be used to eject the thimble (21) of the central core (31) top molded product, in first ejector retainner plate (2) and The stop screw for being used for adjusting first ejector retainner plate (2) and the second ejector retainner plate (3) position is provided between second ejector retainner plate (3) (4) lower die (5), is provided with the outside of the central core (31) upper end, upper cores (6) are provided with above the lower die (5), Spring (7), first ejector retainner plate (2) and the second top are provided between the mould bases (1) inwall and second ejector retainner plate (3) Needle plate (3) is stacked, and first ejector retainner plate (2) is located above second ejector retainner plate (3).
  2. 2. mould structure according to claim 1, it is characterised in that:Alignment pin (8), institute are provided with the mould bases (1) State alignment pin (8) and pass through first ejector retainner plate (2) and the second ejector retainner plate (3).
  3. 3. mould structure according to claim 1, it is characterised in that:First ejector retainner plate (2) is by 2 pieces of plates being laminated Formed by the first trip bolt (91) fastening, thimble (21) fixation is located on lower floor's plate, second ejector retainner plate (3) Formed by the plate of 2 pieces of stackings by the second trip bolt (92) fastening, central core (31) fixation is located at lower floor's plate On.
CN201510575233.9A 2015-09-11 2015-09-11 Mould structure Active CN105172045B (en)

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EP3549743B1 (en) * 2015-03-20 2022-08-24 Husky Injection Molding Systems Ltd. Mechanism for adjusting a shut height of a mold
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